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2013 Honeywell Users Group Americas
Automation and the Future of Shale Gas
Frank Whitsura, Vice President and General Manager
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Refining in 1980
Disparate units
Immature control
Low throughput & yield
Current shale gas landscape looks very much the same.
How do I know?…
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I Was There…
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Refinery Performance – 1980
Number of refineries > 10KBPD 175
Total Crude Capacity KBPD 15,959
Average complexity 8.8
Operating Rate 82%
Gasoline Yield 53%
Distillate Yield 22%
Example: Motiva Port Arthur
Total crude: 226 KBPD
Nelson complexity: 9.6
FCC, Reformer, HDT, Alky
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Refinery Performance – 2013
Number of refineries > 10KBPD 121
Total Crude Capacity KBPD 17,513
Average complexity 11.5
Operating Rate 87%
Gasoline Yield 46%
Distillate Yield 28%
Example: Motiva Port Arthur
Total crude: 610 KBPD
Nelson complexity: 12.23
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Shale Gas Operations – Presently
13,000 new wells per year (35 per day)
U.S. Natural Gas Production 2000: 1% 2013: 23% 2030: 49%
Multiple wells (hundreds) needed at 1–6 wells per km2
Flow – sustained rates 50–250 Mcf/d
Initial production very high but declines 80% in first 12 months
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Shale Gas Operations – 2020
Wells consolidated
Operations consolidated
Centralized control
Integrated operations
Remote operations
Increased yield
Increased profitability
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Wellhead Templates,
Autogenerated Displays
Linepack, Flow Calcs,
Compressor Modeling,
Leak Detection
Project Efficiency Operations Efficiency
Pan & Zoom
Applications
Experion SCADA
Experion R430
Enhanced Experion SCADA
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RTU Development
Low Power, Flexible Communications
HART Enabled
DNP & Modbus
-40C to 75C; Zone 2
IEC61131-3 Languages
Flow Calculations
Coming Soon
RTU for Wellhead or Pipeline Applications
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Chevron Frade Bottom of the Ocean
Remote Operations for Challenging Operating Conditions
Access to remote locations
Increased safety
CAPEX consolidation and savings
OPEX savings
Codelco Mines Top of the Andes
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Automation / Control
We’ve Been Here Before
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