Download - Gear Shift System
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1DURA Shift Systems Overview
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2Technology ReviewProduct Portfolio
Leather and Wood Grain KnobsPaint and Chrome Bezels Electronic IndicationElectronic Brake and Key InterlockStraight and Cross-over Gate Styles
Transfer Case and Body Mount ApplicationsIntegrated With Automatic Shifter
With and Without Overdrive Cancel SwitchTwo-shot Overmolded KnobsPress-fit KnobsTube and Gun-drilled Rods for Wire Harness Routing
Floor and Direct Mount (to Gearbox) ApplicationsLeather Knobs and BootsExtensive NVH Isolation Engineering
Diecast Housing ConstructionIntegrated Shift Cables
Floor ATX Floor MTX Transfer Case Column Mounted ATX
IP Mounted
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3Kevin MartinDirector of Operations
Mechanical Assemblies(904) 268-8301
David KleinSales Director
Park Brakes N.A.(248) 299-7619
Tom PetersEngineering Director
Park Brakes N.A.(231) 587-0248
John TruckeyV.P. / General Manager / Director OperationsPark Brake, Pedals & Mechanical Assemblies
(231) 587-0262
David McClureDirector of Operations
Cables(573) 248-8563
David HenleyPlant Manager
Brantford, Ontario(519) 756-1650 x-226
Joel NewstedPlant ManagerFremont, MI
(219) 592-1702
Dan StraitEngineering Director
Shifter Systems(248) 299-7626
Derrick RyanEngineering Director
Cables(248) 299-1688
Tim StephensV.P./ General Manager / Director Operations
Shifter Systems & Cables(231) 592-1816
Dean BurchiSales Manager
Shifter Systems N.A.(248) 299-7659
Sean O'RourkeSales ManagerCable Systems(248) 299-7571
Dave BlaszczakSales Director
Shifter Systems N.A.(248) 299-7612
Tim GlockVice President
Sales - N.A.(248) 299-7512
Dave LesterSales Director
New Domestics N.A.(248) 299-7562
Clifford SomervilleVice President
New Domestics - Global(248) 299-7590
Milt KnissPresident
Control Systems Division(231) 587-0213
Larry DentonPresident & Chief Executive Officer
(248) 299-7510
August 2004
Control Systems - North America
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4Dura Shifter Business Overview Technology Review
Largest Producer of Automotive Gearbox Shift Systems Globally
Complete Shift System OfferingLevers, Cables, BracketsAutomatic and ManualShift-By-Wire ApplicationsConsole, Column and IP Mounted Packages
Vertically IntegratedElectronics Design and DevelopmentLever Machining, Gun-DrillingInjection Molding (integrated with assembly cell)Flexible Cellular ManufacturingState of the Art Injected Foam Molding of Knobs
Complete Product Development CapabilitiesComplete CAD/CAE CapabilityComplete in-house Testing Durability, NVH, Corrosion, etc.
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1 2 3 4 5Competitive Position
Tech
nica
l Cap
abili
ty
Market Position Technology Review
DuraTokai Rika
GHSPSamlip
Teleflex
Ficosa
NA (ATX)
Sales
Market Share
Competitive Analysis
Europe (MTX)
DuraTeleflex
Ficosa
SilaIn-House
Dura 18%
Teleflex8%
GHSP24%Tokai Rika
10%
Samlip7%
Ficosa6%
Other27%
Delphi11%
Ford34%
General Motors20%
DaimlerChrysler33%
CAMI1%
Ada1%
In House27%
Teleflex17%Fico
8%
Dura25% Other
7%Sila9%
Cimos5%
W oco1%
Lemfoerder1%
In House27%
Teleflex17%Fico
8%
Dura25% Other
7%Sila9%
Cimos5%
W oco1%
Lemfoerder1%
Sale s by Custom er 2002
VW31%
BMW5%
For d17%
G M4%
Renau lt8%
PS A10%
Others8%
IN CO8%
Tier I9%
Porsche0.6%
Sale s by Custom er 2002
VW31%
BMW5%
For d17%
G M4%
Renau lt8%
PS A10%
Others8%
IN CO8%
Tier I9%
Porsche0.6%
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6Escort, Mustang, Taurus, Crown Vic, F-Series, Explorer, Expedition, Ranger, Freestar, Focus, Mondeo, Fiesta, Ka, Puma
Sable, Mountaineer, Marauder, Montego
Aviator, Navigator, Town Car
X-Type
Grand Prix, Monte Carlo, Vectra, Corsa, Saab 93, Cavalier, Sunfire, Corvette, Venture Montana, Silhouette, Rendezvous, Trailblazer, Envoy, Hummer 2, Silverado
Intrepid, Neon, PT Cruiser, Minivan, Stratus, Sebring
Grand Cherokee, Liberty, Wrangler
Tundra, Sequoia
Polo, Golf, Passat, Beetle, Sharan, A2, A3, A4
Avantime, Velsatis, Laguna, Espace, Traffic
Picasso, 807, 407, 106/Saxo
Customer Portfolio (Current Business)
A-Class
Pilot, Odyssey
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7Technology ReviewEngineering Capabilities
CAD/CAE CAPABILITYIn-House CAD
Catia V4/5UnigraphicsIdeas
ICEM SurfacingComplete FEA Capability
Linear and Non-Linear Tolerance Analysis Simulation
ENGINEERING SUPPORTJapan Kariya (Tsuda)U.S. Rochester Hills, MI Technical Center (80Km from Ann Arbor)Europe Einbeck, Germany
PRODUCT VALIDATIONIn-House Test CapabilityComputer Controlled Test Stands-40 120C Temperature ConditioningAnechoic Chambers (sound room)
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8In-House Electronics Capabilities
ECU Design and Development
Embedded Software Design
ESD Controlled Environment
Surface Mount Component Board Soldering
S H I F T E R P R O F I L ES H I F T E R P R O F I L E
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9Rochester Hills, Michigan (Technical Center)Fremont, Michigan Brantford, Ontario, CANDura Ganxiang, Shanghai, China
Processes/Capabilities: Flexible Cellular Manufacturing Injection Molding (integrated with assembly cell) State of the Art Injected Foam Molding of Knobs Electronics Design and Development Lever Machining, Gun-Drilling Robotic Welding Coining, Broaching, Drilling
Floor ATX
Floor MTX
Transfer Case
Column IP Mounted
Manufacturing Capabilities Technology Review
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Fremont, MI Shifter Facility
QS9000 Certified ISO14001 Certified TS16949 Certified YTD PPM - 12 Delivery - 98
Plant Size - 156,903 Sq. Ft. Union - UAW Operation - 2 Shifts, 5 Days Avg. Length of Service - 5 Yrs Plant Age - 25 Years Hourly Employees - 370 Salaried Employees - 104
S H I F T E R P R O F I L ES H I F T E R P R O F I L E
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Fremont Manufacturing Technologies
Processes: Coining Broaching Robotic Welding Drilling Injection Molding Cellular Assembly Knob Manufacturing
S H I F T E R P R O F I L ES H I F T E R P R O F I L E
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Plant Size - 66,000 Sq. Ft. Union - CAW Operation - 2 Shifts, 5 Days Avg. Length of Service - 8 Yrs Plant Age - 45 Years Hourly Employees - 112 Salaried Employees 27 QS9000 Certified ISO14001 Certified Ford Q1 Chrysler Gold Award YTD PPM - 17 Delivery - 92
Brantford Manufacturing Technologies S H I F T E R P R O F I L ES H I F T E R P R O F I L E
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DURA Ganxiang Manufacturing Technologies
Plant Size - 17,784000 Sq. Meter. Operation - 2 Shifts, 5 Days Plant Age - 47 Years Salaried Employees 294 QS9000 Certified ISO9002 Certified VDA 6.1 Certified ISO/TS16949 Certified Shanghai GM GP10 Certified
S H I F T E R P R O F I L ES H I F T E R P R O F I L E
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Ford Business (N.A.)
VEHICLE NAME PROGRAM CODE MY PRODUCT (ATX/MTX/COLUMN) FLOOR / IP
TYPE (STRAIGHT GATE / SERPENTINE/ SBW
/ TIPTRONIC)
ANNUAL VOLUMES
CROWN VICTORIA / GRAND MARQUIS / TOWN CAR
EN114 / FN45 CURRENT COLUMN SHIFTER N/A N/A 200,000
MARAUDER / FEATURE CAR EN114 CURRENT ATX SHIFTER FLOOR STRAIGHT GATE 15,000CROWN VICTORIA / GRAND MARQUIS / TOWN CAR
EN114 2005 COLUMN SHIFTER N/A N/A 200,000
ECONOLINE VN127 CURRENT COLUMN SHIFTER N/A N/A 200,000ECONOLINE VN127 2005 COLUMN SHIFTER N/A N/A 200,000EXPEDITION U222 CURRENT COLUMN SHIFTER N/A N/A 200,000NAVIGATOR U228 CURRENT ATX SHIFTER FLOOR STRAIGHT GATE 40,000EXPEDITION / NAVIGATOR U222/228/354 2007 ATX SHIFTER FLOOR STRAIGHT GATE 200,000EXPEDITION U222 2007 COLUMN SHIFTER N/A N/A 30,000EXPLORER U152 CURRENT COLUMN SHIFTER N/A N/A 400,000FOCUS C307 2008 ATX SHIFTER FLOOR STRAIGHT GATE 220,000FORD CROSSOVER U387/388 2007 ATX SHIFTER FLOOR STRAIGHT GATE 213,000FREESTAR V229 CURRENT COLUMN SHIFTER N/A N/A 90,000FREESTYLE / 500 / MONTEGO D219/258/333 2008 ATX SHIFTER FLOOR STRAIGHT GATE 270,000F-150 P221 CURRENT ATX SHIFTER FLOOR STRAIGHT GATE 175,000F-150 / F-SERIES / EXPEDITION P221/356/U222 2007 COLUMN SHIFTER N/A N/A 800,000F-SERIES SUPER DUTY PN 131 CURRENT COLUMN SHIFTER N/A N/A 350,000FUTURA CD338/378 2006 ATX SHIFTER FLOOR STRAIGHT GATE 280,000MUSTANG SN95 CURRENT ATX SHIFTER FLOOR STRAIGHT GATE 100,000MUSTANG SN95 CURRENT MTX SHIFTER N/A N/A 60,000MUSTANG S197 2006 ATX SHIFTER FLOOR STRAIGHT GATE 115,000MUSTANG S197 2007 MTX SHIFTER N/A N/A 60,000RANGER UPN105 CURRENT COLUMN SHIFTER N/A N/A 150,000
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Chrysler Business (N.A.)
VEHICLE NAME PROGRAM CODE MYPRODUCT
(ATX/MTX/COLUMN) FLOOR / IP
TYPE (STRAIGHT GATE / SERPENTINE/ SBW
/ TIPTRONIC)
ANNUAL VOLUMES
Police Car LX2006
ATX - Column w/ autostick
10,000
MINIVAN (ULTIMATE FAMILY VEHICLE) RT2007.5 ATX I/P Serpentine w/A'Stick
430,000
LIBERTY KJ 2002-07.5 ATX Floor Straight Gate 170,000Dodge MidSize SUV KA 2007.5 ATX Floor Straight Gate 60,000LIBERTY REPLACEMENT KK 2007.5 ATX Floor Straight Gate 170,000Wrangler & Scrambler JK 2007 ATX Floor Straight Gate 55,000Wrangler & Scrambler JK 2007 Trans Case w/Cable Floor Serpentine 90,000DAKOTA ND 2005 MTX / Column N/A N/A 150,000DURANGO HB 2004 ATX - Column N/A N/A 145,000Ram LD & HD DR 2002 ATX - Column N/A N/A 475,000Ram LD - Floor Lever DR 2006 MTX N/A N/A 15,000Ram HD - Floor Lever DR 2005 MTX N/A N/A 55,000
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GM Business (N.A.)
PRODUCT CAR LINE GM CODE MY PRODUCT (ATX/MTX/COLUMN)
FLOOR / IP
TYPE (STRAIGHT GATE / SERPENTINE/ SBW
/ TIPTRONIC)
VOLUMES
Saturn LS CURRENT ATX SHIFTER FLOOR STRAIGHT GATE 50,000Impala / Monte Carlo GMX 210/230 CURRENT ATX SHIFTER FLOOR STRAIGHT GATE 150,000Grand Prix GMX 367 CURRENT ATX SHIFTER FLOOR STRAIGHT GATE 150,000Buick LaCrosse GMX 365 2005 ATX SHIFTER FLOOR STRAIGHT GATE 125,000
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Other Business (N.A.)
VEHICLE NAME PROGRAM CODE MY PRODUCT (ATX/MTX/COLUMN) FLOOR / IP
TYPE (STRAIGHT GATE / SERPENTINE/ SBW
/ TIPTRONIC)
ANNUAL VOLUMES
HONDA ODYSSEY BL CURRENT COLUMN N/A N/A 120,000HONDA PILOT HP CURRENT COLUMN N/A N/A 80,000TOYOTA TUNDRA CURRENT COLUMN N/A N/ATOYOTA SEQUOIA CURRENT COLUMN N/A N/A
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New ATX Shifter TechnologyModular Shifter
Core Shift Function Contained within a Reusable Module Adaptable with Minimal Tool Change-Over for
Straight and Cross-Over Gate PatternsCable and Rod LinkagesDifferent Gearbox Models
Accepts all Knob StylesFront, Side and Top Button
Electronic Brake and Key Interlock
Benefits Reduced Product Development Cost and Timing
Reduced Cost - $5 Save over Traditional Designs
Simplified Brake and Key Interlock System
Quiet Brake Interlock System
Reduce Side-to-Side Lash
Technology Review
BTSI Noise
0
8.46.47.2
02468
101214161820
Dura Module 03 Altima 03 Camry 04 LexusRX330
Sones(Loudness)
Product Development Time (months)
0 5 10 15 20
Dura Module
All New Program
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Technology ReviewModular Shifter Benchmarking
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Modular Shifter Benchmarking Technology Review
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New TechnologyDigiShiftTM Hybrid Shift By Wire System
Compact Shift Lever (1/8th the volume of traditional designs)Gearbox Actuator
Direct Input Shaft AttachmentDC Motor DrivenPlanetary Gear Set Locking Solenoid for back-up operation (no battery)
ECU16 bit Primary MicrocontrollerSecondary Watchdog controllerFull CAN Controller
Benefits:Available for Current Transmission technology
Full Production Implementation - January 2006
Manual Back-up Solution available
Styling & Packaging Flexibility
Ease Of Assembly
Consistent Shift Effort & Performance Feel
Improved Safety and Fuel Economy
Reduced NVH
P R N 3 2D 1
Forc
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DigiShiftTM System
Current DigiShiftTM
1/8 the required volume!
Technology Review