EQOS Steam BoilerEQOS Steam Boiler
EQi (H) Series
EQI Series
EQi (H) Series
EQI SeriesOIL
GAS
Sapporo Branch
Sendai Branch
Tokyo branch
Saitama Branch
Nagoya Branch Osaka Branch Chugoku Branch
Kyushu Branch
Southern Kanto branch office
Northern Kanto branch office
TEL+66-(0)2-653-0660
535-8701
K0A0301E2017.12R
For more information, please contact the following offices.
System flow (example)
1 Water softenerThis device thoroughly removes substances in raw water that increase the water hardness and cause scale to adhere to the boiler without troubling users. The high-performance water hardness leakage sensor strengthens reliability by regularly checking the water hardness when water is passed and immediately switching the water softener to another one if water hardness leakage is detected.
2 Feedwater tankFeedwater deaeration and boiler water supply are automated. Of course, an opening for drain recovery is provided and can be used together. The tank is made of stainless steel, which is resistant to rust.
3 Nitrogen gas type deoxygenation deviceUtilizes a method to blow in nitrogen gas into the water and remove other gases. When water contacts nitrogen gas, dissolved oxygen in the water moves to air bubbles of the nitrogen gas that have a lower oxygen partial pressure.
4 Chemical feeding equipmentBy injecting a water treatment chemical (Thermo Fresh), this device treats scale and a s light amount of substances increasing the water hardness that cannot be treated by the water softener.
5 Pure chemical ThermofreshThis pure chemical for (simplified / compact / large) once-through boilers prevents various failures and troubles caused by water and supports their stable operation for a long period of time.
6 Carbon dioxide pH neutralization deviceDelivers superior performance in pH treatment of boiler blow-down water. A proprietary technique of controlling the inside of the pipe provides a high mixing rate, and easy operations and maintenance are realized. In addition, this space-saving device can easily be installed both indoors and outdoors.
7 Automatic measurement and multiple unit control panelFor multiple boilers, this device properly controls operation of each boiler according to the steam load.
8 Thermal management and monitoring unitIn combination with the automatic measurement and multiple unit control panel, it provides high-class consolidated boiler management.
“Super EQOS” Series, high-end models pursuing
high efficiency and excellent functions
Realizes higher levels of performance, leading to a new stage of once-through boilers
“Higher Levels of Performance”
Loadfollowingcapability
Steamdryness
Boilerefficiency
Combustioncontrol
Thermal management/monitoring unit
To each facilityusing steam
3 Nitrogen gas type deoxygenation device
2 Feedwater tank
Blowpit
Pressure information transmission device for controlling the number of units
Steam header
To the water discharge tank
Water hardness leakage sensor
4 Chemical feeding equipment
5 Pure chemical Thermofresh
6 Carbon dioxide pH neutralization device
7 Automatic measurement and multiple unit control panel
8 Thermal management/monitoring unit
1 Water softener
Water supply
02 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 03
Automatic measurement and multiple unit control panel
Thermal management/monitoring unit MBS
EQi - 2000・2500NM / LM
Top view
04 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 05
EQi-2000・2500NM/LMEQi-2000・2500NM/LMOnce-through boiler Conversion evaporation: 2,000/2,500kg/h
External dimensional drawing (unit: mm)
Side view Front view
Gas fired
GAS
Notes: 1. The actual evaporation is the value for the saturated steam at 15°C feedwater temperature and 0.49MPa steam pressure. 2. The boiler efficiency value is calculated by the heat loss scheme provided in JIS B 8222-1993. However, the calculation is made under the following conditions. 0.49MPa steam pressure, 15°C feedwater temperature, 35°C charge air temperature 3. The margins of error are as follows: • Boiler efficiency error: ±1% • Combustion capacity error: ±3.5% 4. The fuel consumptions are calculated based on the following fuel lower calorific values: LNG: 40.6MJ/m³ (N) Propane: 93.7MJ/m³ (N), 46.4MJ/kg Butane: 118.9MJ/m³ (N), 45.7MJ/kg5. Install the gas piping so as to ensure a sufficient feed gas pressure, even while the boiler is running, stopped, or other gas equipment is being operated. Supply gas pressure: 0.03 to 0.3MPa
6. The main unit of the boiler come with an economizer. Be sure to set the feedwater temperature to 50℃ or higher.7. If the feedwater temperature is high when, for example, collecting the drain water, fuel consumption may be reduced as the standard of actual evaporation.8. The diameter of the safety valve discharge outlet shown between parentheses applies piping for blowing outdoors.9. Maximum combustion capacity (input) is computed based on the standard lower calorific value.10. The silencer for the flue is included as standard. The position to connect the flue is the outlet of the silencer for the flue.
*1. The type display is as follows
EQi-2500NM/LMEQi-2000NM/LM EQi-2000NM/LMItem EQi-2500NM/LMType※1
kg/h
kW
m2
MPa
%
ℓ
kg/h
m3(N)/h
m3(N)/h
kW
kg/h
124.1
2,0961,6762,5002,000
1,5671,2549.80.9898
1,279113.5
1,599141.8
49.299.3
61.4
38.7 48.4100.8 126.0
200
kW
φmm
kg
A
9.4 10.92.2 3.7
7.00.240
80
2,6002,500
50(80)40(80)
4032
EQ i - 2 0 00□M N: LNG L: Propane/Butane
2,99
4[Ex
haus
t gas
Fl
ue si
lence
r out
let]
850(Anchor pitch)2,550(Anchor pitch)2,590
2020
8125ABoiler body blow outlet
Exhaust gas drain outlet
Feedwater inlet
Control box
BlowerSteam separator
Steam outlet valveSafety valve
Safety valve outlet50A(40A)
Steam outletJIS10K80A
Outlet of steam for heating
Fuel gas inlet
2,43
3[St
eam
out
let]
2,32
7(2,
321)[
Safe
ty va
lve o
utlet]
1,666[Steam outlet]
2,312[Exhaust gas outlet]
2,630[Fuel gas inlet]
550
900
1,923(1,900)[Safety valve outlet]
206[
Safe
ty va
lve o
utlet]30
8[
Stea
m o
utlet]
360
[Fu
el ga
s inle
t]
6[Ex
haus
t gas
out
let]
Gas inlet40A
JIS10K40A
25A
25A
40A(32A)
2525
900
* Values in ( ) show dimensions of EQi-2000.
1,697(
Minim
um he
ight w
hen d
isass
emble
d)
Item
Performance
Fuel consumption
Type※1
Conversion evaporationActual evaporationThermal outputHeating surface areaMaximum working pressureBoiler efficiencyHolding water quantityMax combustion capacity (input)LNG
Propane
Butane
■Specifications
Power sourceFacility electric powerFeedwater pump motorBlower motor Control box
Fuel inletFeedwater inletSteam outletSafety valve discharge outletExhaust gas outlet
Product weight
Sub - items
Connecting pipe diameter
450(Flue silencer outlet)400(Flue silencer outlet)
Three phase, AC 200V, 50/60Hz
Performance
EQi - 2000・2500NM / LM
06 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 07
NOx emissions of EQi-2000/2500
Fuel-air ratio for combustion (exhaust gas O2 concentration)
1.35(O2=5.5%)
1.25(O2=4.2%)
1.17(O2=3.0%)
NOx emissions (O2=0% conversion value)
EQi-2000・2500
10ppm
15ppm
25ppm
Combustion with super low emissions reduces burden to the environmentIn combustion at a low fuel-air ratio in which air supply for combustion is tightened, reducing emissions of CO and NOx has been extremely difficult with conventional techniques. The jet film combustion technique, however, contributed to achieving super low emissions which are at NOx= 25ppm and CO=30ppm levels in combustion at a low fuel-air ratio. This is a revolutionary gas emission performance that greatly surpasses existing combustion technologies.
POINT
4
Pre-mixed gas
Spray Nozzle
Gas manifoldCombustionpipe
Primary air
Primary air
Combustiongas
Secondaryair
Combustion model
Jet film combustion® is adoptedAt a low fuel-air ratio, lowNOx25ppm
CO30ppm
Boiler body with low pressure drop and high efficiencyBy further optimizing rectangle-shaped combustion chamber and water pipes (arranged heat-conductive water pipes adopting the downflow system), which are our proven technologies used in the conventional models, the boiler body structure ensuring high efficiency and a low level of pressure drop has been realized.
POINT
5
Boiler body enabling high efficiency and a low fuel-air ratio is adopted
Space saving designWith an installation width of 900mm, which is the smallest level in the industry, a slender boiler package with a compact body has been realized.
POINT
3
Overall width 900mm
Supplies high-quality steamA combination of the advanced water level control according to two parameters of the combustion capacity and pressure, and the newly designed baffle plate type separator has realized resistance to load fluctuations and stable steam dryness of 99% or more.
POINT
1
Steam dryness 99% or more Steam
We call the whole process including efficiently generating steam, controlling, managing, and maintaining the boiler “Steaming”, and this system, named “Steaming Navi”, is designed to have not only an advanced control function for the boiler but also a function to provide operators with appropriate information and guidance for boiler operations. In addition to boiler control, this control system can give operators easily-understandable information that goes into the boiler management area with easy operations.
GAS OIL
System management for safer and securer maintenance…EQi series comes standard with the S-Navi system
30%
98%
4,000m3N
1.17(O2=3.0%)
5.8kW
Approx. 1,300kWh
2.08kg-CO2/m3N
0.555kg-CO2/kWh
Approx. 9t-CO2
CO2 emissions factor: According to “Calculation Method of Greenhouse Gas Emissions” by Ministry of the Environment
Reduction in operation costs and CO2 emissions when using EQi-2500
Annual load factor
Boiler efficiency
Annual fuel saving amount
Fuel-air ratio for combustion (exhaust gas O2 concentration)
Energy for activating the blower
Energy consumption saved in a year
LNG CO2 emissions factor
Electricity CO2 emissions factor
CO2 emissions reduced in a year
Super high efficiency & reduced electricity consumptionCombustion at a low fuel-air ratio contributed to achieving industry leading boiler efficiency of 98%. Tightening air supply for combustion means that there is no need to heat redundant air exceeding the amount of air necessary for combustion, leading to improvement in boiler efficiency.With combustion at a low fuel-air ratio, energy consumption for operating the blower has been reduced by 10% as compared with conventional products. In addition to this, the inverter controls the number of rotation according to the boiler load, which largely reduces energy consumption for the blower during a low load operation. Saving fuel and electricity consumption contributes to reducing CO2 emissions as well as operation costs.
POINT
2
Boiler efficiency 98%Partial load efficiency 100% (load factor: 20%)Turndown ratio 5:1* (four-level control)* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion capacity can be reduced to 20%.
Gas fired
GAS
Management of boiler control and maintenance with the S-Navi system(common for both gas and oil fired types, mounted to all models as standard)
EQi - 3000NM / LMGas fired
GAS
Top view
Side viewFront view
2,495
Fuel gas inlet(JIS10k40A)
Feedwater inlet(40A)
2,690 520
605
1,10
0
Steam outlet(JIS10k80A)
2,65
0[St
eam
out
let]
1,100
08 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 09
EQi-3000NM/LMEQi-3000NM/LMOnce-through boiler Conversion evaporation: 3,000kg/hItem EQi-3000NM/LMType※1 Item EQi-3000NM/LMType※1
kg/h
m3(N)/h
kW
kW
m2
MPa
%
ℓ
kg/h
m3(N)/h
kg/h
3,000
148.958.1
2,5141,881
151.2
9.850.9898
1,919170.273.7
180
kW
φmm
kg
A
14.93.711.00.2404080
50(80)4002,990
Three phase, AC 200V, 50/60Hz
Boiler efficiency 98%Partial load efficiency 101.5% (load factor: 20%)Turndown ratio 5:1*(four-level control)
Large energy savings with highly efficient operations
The combustion control at four levels, 0-20-50-100%, largely improves efficiency when a load of 20 to 30% is applied.Eliminating unnecessary activations and stops largely saves energy consumption.* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 5:1, the combustion capacity can be reduced to 20%.
POINT
1
Fan inverter included as standardThe blower and feedwater pump are controlled with the fan inverter.
POINT
4
NOx emissions=60ppm or less (O2=0% conversion value)
Low NOx emissions reduce burden to the environment
With the pre-mixed and separated flame burner, the NOx emissions is 45ppm or less in a rated operation. (when the LNG type is used)
POINT
5
Steam dryness 99% or moreStable supply of high-quality dried steam
The water level control according to the steam pressure and combustion capacity enables stable supply of dried steam.
POINT
2
095
96
97
98
99
100
101
102
10 20 30 50 60 70 80 90 100Load factor (%)
Boiler efficiency (%)
40
Partial load factor of EQi-3000 (When feedwater is 15℃)
Comfortable silence designAchieved 75dB (at the front side of the boiler).
POINT
3
External dimensional drawing (unit: mm)
Notes: 1. The actual evaporation is the value for the saturated steam at 15°C feedwater temperature and 0.49MPa steam pressure. 2. The boiler efficiency value is calculated by the heat loss scheme provided in JIS B 8222-1993. However, the calculation is made under the following conditions. 0.49MPa steam pressure, 15°C feedwater temperature, 35°C charge air temperature 3. The margins of error are as follows: • Boiler efficiency error: ±1% • Combustion capacity error: ±3.5% 4. The fuel consumptions are calculated based on the following fuel lower calorific values: LNG: 40.6MJ/m³ (N) Propane: 93.7MJ/m³ (N), 46.4MJ/kg Butane: 118.9MJ/m³ (N), 45.7MJ/kg
5. Install the gas piping so as to ensure a sufficient feed gas pressure, even while the boiler is running, stopped, or other gas equipment is being operated. Supply gas pressure: 0.03 to 0.3MPa6. The main unit of the boiler come with an economizer. Be sure to set the feedwater temperature to 50℃ or higher.7. If the feedwater temperature is high when, for example, collecting the drain water, fuel consumption may be reduced as the standard of actual evaporation.8. The diameter of the safety valve discharge outlet shown between parentheses applies piping for blowing outdoors.9. Maximum combustion capacity (input) is computed based on the standard lower calorific value.*1. The type display is as follows
EQ i - 3 0 00□M N: LNG L: Propane/Butane
1,72
4(M
inim
um h
eight
whe
n dis
asse
mble
d)
Performance
Fuel consumption
Conversion evaporationActual evaporationThermal outputHeating surface areaMaximum working pressureBoiler efficiencyHolding water quantityMax combustion capacity (input)LNG
Propane
Butane
■Specifications
Power sourceFacility electric powerFeedwater pump motorBlower motor Control box
Fuel inletFeedwater inletSteam outletSafety valve discharge outletExhaust gas outlet
Product weight
Sub - items
Connecting pipe diameterPerformance
10 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 11
EQi(H) - 6001NM / LMGas fired
GAS
* The drawing represents EQi-6001 (0.98MPa specification).
Safetyvalve
dischargeoutlet
65A 50A
0.98MPa spec
JIS10K JIS20K
125A 100A
1.57MPa spec 1.96MPa spec
Steamoutlet
Top view
Side view
Front view
Boiler body
100 2,650(Boiler frame depth)
1,450
Economizer
1,200 557
313530
Blower
Approx 2,000(Space for replacing the economizer)
274
2,100(boiler frame width)
480
Front side of the boiler
1,322
Burner Scaffold Ladder Control box
Steam separator
Safety valve
Safety valvedischarge outlet
Steam outletJIS10K Steam outlet valve
3,103
2,800(Minimum height when dissembled)
Control panel
Watergauge
∅635
16-∅15∅735
Exhaust gasoutlet Equipped with a
companion flange
P.C.D.690
(3,360)
2,000
2,851
100
External dimensional drawing (unit: mm)
EQi(H)-6001NM/LMEQi(H)-6001NM/LMOnce-through boiler Conversion evaporation: 6,000kg/h
Notes: 1. The actual evaporation is the value for the saturated steam under the following conditions: 0.98MPa spec: 15℃ feedwater temperature, 0.49MPa steam pressure 1.57MPa spec: 15℃ feedwater temperature, 1.3MPa steam pressure 1.96MPa spec: 15℃ feedwater temperature, 1.6MPa steam pressure2. The boiler efficiency value is calculated by the heat loss scheme provided in JIS B 8222-1993. However, the calculation is made under the following conditions. 0.98MPa spec: 0.49MPa steam pressure, 35℃ feed air temperature, 15℃ feedwater temperature 1.57MPa spec: 1.3MPa steam pressure, 35℃ feed air temperature, 15℃ feedwater temperature 1.96MPa spec: 1.6MPa steam pressure, 35℃ feed air temperature, 15℃ feedwater temperature3. The margins of error are as follows: • Boiler efficiency error: ±1% • Combustion capacity error: ±3,5% 4. The fuel consumptions are calculated based on the following fuel lower calorific values: LNG: 40.6MJ/m³ (N) Propane: 93.7MJ/m³ (N), 46.4MJ/kg Butane: 118.9MJ/m³ (N), 45.7MJ/kg5. Install the gas piping so as to ensure a sufficient feed gas pressure, even while the boiler is running, stopped, or other gas equipment is being operated. Supply gas pressure: 98 to 294kPa
6. The main unit of the boiler come with an economizer. Be sure to set the feedwater temperature to 50℃ or higher.7. If the feedwater temperature is high when, for example, collecting the drain water, fuel consumption may be reduced as the standard of actual evaporation.8. The diameter of the safety valve discharge outlet shown between parentheses applies piping for blowing outdoors.9. Maximum combustion capacity (input) is computed based on the standard lower calorific value.10. An electromagnetic feedwater flowmeter is adopted as standard. If the boiler feedwater has an electrical conductivity lower than 1mS/m, the flow rate cannot be measured in some cases. Please consult with our sales representative.*1. The type display is as follows
EQiH-6001NM/LMEQi-6001NM/LM
1.57MPa spec 1.96MPa specEQi-6001NM/LM
EQiH-6001NM/LM
kg/h
m3(N)/h
kW
kW
m2
MPa
%
ℓ
kg/h
m3(N)/h
kg/h
6,000
296.3
4,9705,030 4,9603,761 25.31.57 0.98 1.96
99 98.5
3,800336.8
3,819338.5
146.0294.8
115.6115.0300.7299.1
146.7
670 650
kW
φmm
kg
A
29.7 33.227.75.5 7.5 11.0
22.00.25050
125 10065(100) 50(80)635(Outer diameter)
7,520 7,7207,450
Three phase, AC 200V, 50/60Hz1.57MPa spec 1.96MPa spec
EQ i H - 6 0 01□M N: LNG L: Propane/Butane
H: High pressure None: Standard
Item
Performance
Fuel consumption
Type※1Item
Type※1
Conversion evaporationActual evaporationThermal outputHeating surface areaMaximum working pressureBoiler efficiencyHolding water quantityMax combustion capacity (input)LNG
Propane
Butane
■Specifications
Power sourceFacility electric powerFeedwater pump motorBlower motor Control box
Fuel inletFeedwater inletSteam outletSafety valve discharge outletExhaust gas outlet
Product weight
Sub - items
Connecting pipe diameterPerformance
12 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 13
EQi(H) - 6001NMGas fired
GAS
Industry leading super-highly efficient operation!Boiler efficiency of 100% or more has been achieved during partial loading. The boiler does not repeat activations and stops even during a low steam load operation, which enables the high operation efficiency to be maintained.
POINT
1
PI control (pressure control)The pressure is controlled with the PI (proportional integral) control method, and the boiler pressure is stable regardless of whether the load keeps stationary or changes.
In addition, even when the load changes, the steam dryness is excellent and high-quality steam can be supplied.
POINT
2
:±0.005MPaRange of pressure fluctuations when the load keeps stationary
:±0.025MPaRange of pressure fluctuations when the load changes
Steam pressure during automatic operation, steam dryness (with respect to the steam load)
Time [min]
Steam load [%] 100
60
80
40
20
00 15 30 45 60 75 90 105
Boiler pressure [MPa]
1.0
0.8
0.9
0.7
0.6
Steam dryness [%] 99.9
99.8
99.7
99.6
99.5
Time [min]0 15 30 45 60 75 90 105
Steam dryness during a rated operation(with respect to the boiler pressure)
100
99.9
99.8
99.6
99.7
99.50.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
Steam dryness [%]
Boiler pressure [MPa]
Boiler load: 100%
Steam dryness 99.5% or more
Stable supply of high-quality dried steamIn a wide range of the pressure, steam dryness of 99.5% or more has been achieved.
POINT
3
Rotating type steam separatorRotating type steam separator
SteamSteam
Partial load efficiency
Boiler efficiency [%]
Boiler load [%]
102
101
100
99
980 10 20 30 40 50 60 70 80 90 100
0.98MPa spec
Partial load efficiency (load factor: 40%)
Rated loadefficiency
1.57/1.96MPa spec
Rated load efficiency 99%*Partial load efficiency 101%*
(load factor: 40%)
* 0.98MPa specification (0.49MPa steam pressure, 35℃ feed air temperature, 15℃ feedwater temperature)
14 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 15
EQi(H) - 6001NMGas fired
GAS
Blowdown
water flow rate
Feedwater
flow rate
Time [t]
(With a 100% load) (With a minimum load)
Time [t]0
Blow control started
Blow control started
Blow control started
Blow control started
Blow control stopped
Blow control stopped
Blow control stopped
Blow control stopped
Blow control stopped
Conventional blow controlBlow control responding to feedwater amount fluctuations
Blow control
Blow control responding to feedwater amount fluctuationsComes standard with the blow control mechanism responding to feedwater amount fluctuationsWhen continuous blowing is conducted, the amount of blowdown water is increased and decreased according to the amount of feedwater, which enables efficient heat recovery from blowdown water regardless of the boiler load.
POINT
5
Continuous pilot control (option)Excellent load following capabilityEven when the load is increased from 0%, reduction of the boiler pressure can be minimized.
POINT
6
74dB or less in front of the boiler body (-6dB as compared with conventional products)
Silence designPOINT
7
Space saving by 20%** As compared with our conventional products
Enables multi-boiler setupPOINT
8Spacesaving by
20%
100%Combustion load factor0% 12%
100%
Images of flame
Images of flame at various combustion load factors
8:1*Turndown ratio(proportional control)
Highly efficient operation reduces burden to the environmentBy adopting a proportionally controlled burner having a high turndown ratio, the operation efficiency and load following capability at a low load operation have been improved.The newly developed burner, which enables combustion at a low fuel-air ratio, contributed to achieving NOx emissions of 55ppm at a fuel-air ratio of 1.2. In addition, proportional control of the combustion capacity in a range of 12 to 100% finely responds to the load demand.
POINT
4 Converted NOx and CO values for O2 set values (when LNG is used)
Boiler load [%]10 20 30 40 50 60 70 80 90 100
NOx
(O2 =0% conversion value)
[ppm]
60
55
50
45
NOx
CO
CO
﹇ppm
﹈
60
40
20
0
Boiler load [%]10 20 30 40 50 60 70 80 90 100
6
4
5
3O2 set value [%]
O2
O2 NOx CO
Time [min]
1.0
0.50 5 10 15 20
0.6
0.7
0.8
0.9
90% load
Pressure set to 0.82MPaPressure set to 0.82MPa
Load changes0%→90%
Load changes0%→90%
0% loadBoiler pressure [MPa]
Load following capability in the continuous pilot mode
Continuous pilot not appliedContinuous pilot not applied
Continuous pilot appliedContinuous pilot applied
Turndown ratio 8:1* (proportional control)NOx=55ppm or less (when the LNG type is used)Low fuel-air ratio 1.2* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 8:1, the combustion capacity can be reduced to 12.5%.
External dimensional drawing (unit: mm)
EQi - 2501KM / AM
16 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 17
EQi-2501KM/AMEQi-2501KM/AMOnce-through boiler Conversion evaporation: 2,500kg/h
Top view
Side view
Front view
Feedwater inlet32A(Rc1・1/4)
2,495
Fuel inlet20A(Rc3/4)
1,100
Steam outlet(JIS10K80A)
2,55
0[St
eam
out
let]
1,72
4(M
inim
um h
eight
whe
n dis
asse
mble
d)
570
2,690
1,10
0
Oil fired
OIL
Item EQi-2501KM/AMType※1 Item EQi-2501KM/AMType※1
ℓ/h
kg/h
kW
kW
m2
MPa
%
ℓ
kg/h
kg/h
ℓ/h
2,500
137.6160.2
2,0961,5679.850.9896
1,633135.1168.9
180
φmm
A
kW
kg
3.110.7
7.00.40.2203280
50(80)3802,400
Three phase, AC 200V, 50/60Hz
Inverter included as standard and silence designHigher efficiency of the blower and the inverter control largely save energy consumption.Reduction in noise has also been achieved (75dB).
POINT
3
Achieved a larger capacity
A once-through boiler with a generated steam amount of 2.5t/h.The proven boiler bodies arranged concentrically in two rows realizes equalized heating to improve durability.In addition, the holding water quality is large (180L), and self-evaporation improves the load following capability when the pressure declines.
POINT
2
Boiler efficiency 96%Partial load efficiency 97.5% (load factor: 33%)Turndown ratio 3:1*(three-level control)
Largely saves energy consumption with highly efficient operation
The combustion control of 0-33-100%, which covers a wide range of combustion capacity, largely improves efficiency during a low load operation.Eliminating unnecessary activations and stops largely saves energy consumption.* The turndown ratio represents a ratio between the rated (maximum) combustion capacity and smallest combustion capacity. When it is 3:1, the combustion capacity can be reduced to 33.3%.
POINT
1
Steam dryness 99% or moreStable supply of dried steam
The steam separator has been largely improved.The water level control according to the steam pressure and combustion capacity enables stable supply of dried steam.
POINT
4
Performance
Fuel consumption
Conversion evaporationActual evaporationThermal outputHeating surface areaMaximum working pressureBoiler efficiencyHolding water quantityMax combustion capacity (input)
Kerosine
Fuel oil A
■Specifications
Power sourceFacility electric powerFeedwater pump motorBlower motorFuel oil burning pump motorControl box
Fuel inletFeedwater inletSteam outletSafety valve discharge outletExhaust gas outlet
Product weight
Sub - items
Connecting pipe diameterPerformance
Notes: 1. The actual evaporation is the value for the saturated steam at 15°C feedwater temperature and 0.49MPa steam pressure. 2. The boiler efficiency value is calculated by the heat loss scheme provided in JIS B 8222-1993. However, the calculation is made under the following conditions. 0.49MPa steam pressure, 15°C feedwater temperature, 35°C charge air temperature 3. The margins of error are as follows: • Boiler efficiency error: ±1% • Combustion capacity error: ±3.5% 4. The fuel consumptions are calculated based on the following fuel lower calorific values: Fuel oil A: 42.7MJ/kg, density 0.86g/cm3
Kerosine: 43.5MJ/kg, density 0.80g/cm3
5. For fuel oil A, use JIS Class 1, No. 1, which contains 0.5 mass% sulfur or lower.6. The main unit of the boiler come with an economizer. Be sure to set the feedwater temperature to 50℃ or higher.7. If the feedwater temperature is high when, for example, collecting the drain water, fuel consumption may be reduced as the standard of actual evaporation.8. The diameter of the safety valve discharge outlet shown between parentheses applies piping for blowing outdoors.9. Maximum combustion capacity (input) is computed based on the standard lower calorific value.*1. The type display is as follows
EQ i - 2 5 01□M K: Kerosine A: Fuel oil A
18 super EQOS EQi Series Catalog super EQOS EQi Series Catalog 19
MEMO
Soft water
Steam header
Water softener
Rawwater
Feedwater tankCushion tank
Heat pump unit
Steam boiler
steam
Electric energy
1 3 4
heat energyair energy
While utilizing existing facility, the steam boiler feedwater preheating system builds a highly efficient system environment.
Conventional boiler F-nex
Comparison of highly efficient systems
Conventional boiler F-nex
Comparison of running costs
Conventional boiler F-nex
Comparison of CO2 emissions
The efficiency of the combustion type boiler itself has already been improved to the highest level.F-nex, which utilizes a combination of a highly efficient heat pump and conventional boiler system, evolves into a highly efficient boiler system.
Heating low-temperature feedwater by its own steam causes a large energy loss.F-nex supports the sensible heating range up to 60℃ to enable the facility to improve its efficiency.
The electric type heat pump technique realizes over three times higher efficiency than that of the combustion type.In addit ion to this, i t reduces CO2 emissions and provides eco-friendly energy.
Highly efficient boiler evolves into highly efficient boiler system
Improves daily running costs
Reduces CO2 emissions, contributing to improvement of the environment
F-nex demonstrates a great performance in systems whose drain recovery rate is relatively low, such as food and confectionery related systems, and builds small- to large-scale highly efficient systems for various industries, business types and scales. This system heats feedwater of the steam boiler with the heat pump unit that is able to extract more heat energy with less electric energy.The most appropriate heat source equipment can be selected according to various facility scales, realizing improvement in the system efficiency.
Steam boiler feedwater preheating system
To eachfacility usingSteam