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21/01/2014
Our Purpose:
Make Positive Things Happen and Growth for
Our Stakeholders
Business Philosophy
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To become a leading
Engineering Component
/System supplier recognized
Indigenously & Globally for
Quality & Commitment.
Gandhi Group - Vision
Benefited by the vision of promoters…….
Gandhi Group of Companies
Established in year 1964 as a steel marketing house in
Calcutta.
From Humble beginning group turnover today is 500
crore
The group apart from steel marketing has diversified in
to forging, Aluminum pressure die casting, machining,
automotive assembly & engineering assembly.
The group has branches in Mumbai, Calcutta,
Chennai, Pune, Hyderabad & Bangalore.
Manufacturing facility is located in Bangalore &
Calcutta
Benefited by the vision of promoters…….
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Mile Stones
Steel Marketing started in 1964 at Calcutta.
Business turnover crossed 10 crore in 1970.
Branches established in metros of India between 1974 & 1995.
Manufacturing activities established in 1982 in Calcutta.
Manufacturing activities established in Bangalore in the year 1984 with Machined Components & Assemblies.
Forging Plant established in 1991 in Bangalore.
ISO certification of Bangalore Manufacturing unit in 1998 from SGS Sweden.
Establishment of Second Forging plant in 1999 in Bangalore.
Acquisition of Forging Plant (Capacity : 9000 Tons per Annum) in Australia (Tier1 Suppler to GM, Proton etc.) in 2006
Group turnover crossed 500 crore in 2012 - 13
Aluminum pressure die casting plant established in 2011
Axle shaft line commissioned in September 2012.
Benefited by the vision of promoters…….
KEMS FORGINGS Ltd.
• Unit 1 located in Hoskote, on NH near to Bangalore
• Unit 2 Located in Attibele Industrial Area near Hosur industrial area, Bangalore
• 375 Employees
• Key Facilities
• 1600 Ton Press with IBH : 1 No.( forging weight max 6 kg)
• 1300 Ton Press with IBH : 1 No. ( Forging weight max 4 kg)
• 1000 Ton Press with IBH : 2 Nos.( Forging weight max 2.5kg_
• 1000 Ton Press with IBH : 1 No. (Under Commissioning)
• 5 Ton Hammer : 1 No. .( forging weight max 50 kg)
• 3.5 Ton Hammer : 1 No. .( forging weight max 25 kg)
• 3 Ton Hammer : 1 No. .( forging weight max 20 kg)
• 2.5 Ton Hammer : 2 Nos. .( forging weight max 8 kg)
• 1.5 Ton Hammer : 1 No .( forging weight max 6 kg)
• 6” Up-setter : 1 No.
• 3.5” Up-setter : 1 No.
• 3” Up-setter : 1 No.
• Reverse extrusion press : 1 No.
Contd….
Benefited by the vision of promoters…….
KEMS Forgings Ltd – Production Facility
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• KEMS FORGING LTD
• Key Facilities – Contd…
• Continuous Heat Treatment Plant – 4 Nos.
• Temp. Heating Furnaces (Temp. Controlled)
• Tool Room & Die Shop – In House----Makino, Haas
• Design Facility-------D Form, PRO E, Uni Graphics
• Metallurgical & Chemical Laboratory – In House, Spectroscope
• ISO /TS 16949 certified
• Products Manufactured : Camshafts, Connecting Rods. Differential Cases, Front , Hubs, Sprockets, Bottom clamp, B.C. Lever, rollers, shafts, bosses, flanges, Gear Blanks, levers,tie rod ends, spiders, , Hydraulic Cylinder components track rods etc.
• Monthly Prod. capacity : 2500 MT
• Present Turnover : 160 crore in 2012- 13
Benefited by the vision of promoters…….
KEMS Forging Ltd– Facilities
KEMS
Present : ISO / TS 16949
Benefited by the vision of promoters…….
Quality Projections
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Benefited by the vision of promoters…….
Industry Sector Clients Products
AUTOMOTIVE
Tata Motors Cam Shaft, Front hub, Diff cage, Inter axle ass
Assembly
Ashok Leyland Ltd. Gear Blanks, Levers, Shafts, Bearing Caps, Bell
Crank Levers, Track Arms, Tie Rod Ends etc.
Meritor India Ltd. Bottom Clamp, Companion Flange, Yokes, Pinions,
Spindles etc.,
Hyundai India Ltd. Front Hub, Gear Blanks, Output shafts
Greaves Crank Shaft, Cam Shaft, Connecting rod
Royal Enfield Fly Wheel, Under Bracket.
Rane Madras Drop arm, Rocker shaft primary, Rocker shaft Sec,
Rocker shaft ITD,
Toyota (through
Hino/Dana) Companion Flanges
Customer Profile
Benefited by the vision of promoters…….
Industry Sector Clients Products
Railways AXTONE Draw bar
Hydraulics
&
Earth Moving
LTCEL Rod Eyes, Flanges, Bottoms etc.
WIPRO Infrastructure
Engg. Ltd.
Trunnion, Rod Eyes, Cap End Cover, Flanges, HE
Covers, Piston, Retainer, etc.,
BEML Rollers, Sprockets, Gears, Links, Shafts etc.
P. H. C
Piston, Retainer, CE Cover, HE Cover, Rod Eye
Oil & Gas GTN Gate, Bonnet body, Seat
Customer Profile
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Forged Components - Automotive
Benefited by the vision of promoters…….
Forged Components - Automotive
Benefited by the vision of promoters…….
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Benefited by the vision of promoters…….
Forged Components – Hydraulic & Earth
Moving
43.00%
26.00%
16.00%
1.00%
6.00%8.00%
Automotive
Hydraulic
Earth Moving
Oil & Gas
Exports
Misc.
Benefited by the vision of promoters…….
Business Distribution – KEMS Forging Ltd.
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Benefited by the vision of promoters…….
New Plants 1 & 2 Ton Open Forging Hammers - By 2013-14.
Future Plans
Located in Hosur Indutrial Area
Started operation in 2011
800 ton – 3 Nos.
900 ton – 1 No
Machines are fully robotics
Melting & holding Furnace
CMM
Material analysing Laboratory. Material strength analysing laboratory
KEMS Auto Component Ltd (KACL) Aluminium
Pressure Die casting Division
Benefited by the vision of promoters…….
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KEMS Auto Component Ltd (KACL)-Aluminium
Pressure Die casting Div - Machinery
Benefited by the vision of promoters…….
KEMS Auto Component Ltd (KACL)-Aluminium
Pressure Die casting Div - Products
Benefited by the vision of promoters…….
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Bosch
Royal Enfield
Sundaram Calyton
Asian Automotive
Avni Lighting
Eqic die & mould Hyderabad
KACL - Aluminium Pressure Die casting
Division - Customers Profile
Benefited by the vision of promoters…….
Covered Area of 40000 Sq. Ft.
Open Area of 44000 Sq. Ft.
Location in Hoskote Industrial Area abetting National Highway. 40 KM from Bangalore
Employee - 100 Nos.
Key Facilities
CNC Turning Centre : 20 Nos.
CNC Vertical Machine Centers :6 Nos.
CNC Horizontal Machine Centers : 2 Nos.
CNC Turn Mill Centre : 1 No
Thread Rolling : 1 No.
VTL : 2 Nos
General Purpose Machines : 3 Nos.
Design Facilities with CAD/CAM & Pro-E software.
Small Fabrication facilities.
Products Manufactured : Tow Hook Assembly, Chain for Armored Tank, Suspension Assembly for Commercial Vehicles, Container locking mechanism and assembly, Machine components for Hydraulic cylinders.
Benefited by the vision of promoters…….
KEMS Auto components Ltd (KACL) –
Machining Division
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Present : ISO/TS 16949:2002
Benefited by the vision of promoters…….
KACL-Machining Division Quality Projection
Industry
Sector Clients Products
Automotive Ashok Leyland Ltd
Suspension Assembly,
Towing Hook
Schneider Container Locking Mechanism
Hydraulics
&
Earth
Moving
Wipro Infrastructure
Engineering Ltd.
Piston, Retainer, CE Cover, HE
Cover, Rod Eye
P. H. C Piston, Retainer, Heads
H.P.S Hydraulic cylinder component
LTCEL Bottoms
Benefited by the vision of promoters…….
KACL Machining Division – Customer Profile
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Sub assemblies
Benefited by the vision of promoters…….
Forged / Machined components
Benefited by the vision of promoters…….
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Forged / Machined components
Benefited by the vision of promoters…….
16.00%
29.00%
7.00%
4.00%
44.00%
Automotive
Hydraulic
Export
Defence
Misc
Benefited by the vision of promoters…….
KACL-Machining Div Business Distribution
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Clients Name Products Channeled Through
P.H.C., U.K & U.S.A Piston, Retainer, Chain Anchor, Head, Rod End Direct
Schneider, Germany Container Locking Mechanism Direct
Caterpillar, USA Gear Blanks Direct
JOST, Germany King Pins & Retention Plates Direct
FMC USA Bonnet Body, Flanges, gate GTN, India
FMC, USA Nipple for Fluid Flow Control FMC Sanmar India
AXTONE, Germany DRAW BAR Direct
Komatsu, Japan Trunnion, Rod Eye, Cap End Cover, Bottom, Flange L&T-Komatsu, India
Kobelco, Japan Rod Eyes & Cap End Covers Wipro Infrastructure, India
Meritor, USA Bottom Clamps, Yokes Meritor India Ltd.
Toyota, USA Companion Flanges Dana Spicer India Ltd.
Dana, USA Spring Seats Axles India
Benefited by the vision of promoters…….
Products Fed to Overseas Customers
Thank You…