1< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Fossile Energien in einer Welt voller Regenerativen
Ole M. HansenVice President Steam Turbines
Process Industries
2< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
MAN GroupCorporate Structure
RENK(76,0%)
Power EngineeringCommercial Vehicles
MAN Truck & Bus*
Revenues ’11: 9 bn€
MAN Latin America
Revenues ’11: 3.6 bn€
MAN SE
MANDiesel & Turbo
Revenues ’11: 3,6 bn€
MAN Group 2011: 16.5 bn€ Revenues, 52,500 Employees
3< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
VW Annual Report Shams 1 CSP
4< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
MAN Diesel & TurboProduct Range
Engines & Marine Systems
Turbomachinery Power Plants After Sales
5< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Fossile BrennstoffeÖlpreistrend / Februar 2013
9< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Facts & Figures Electricity Generation 2012/13
10< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Facts & Figures Electricity Generation 2012/13
Portion Renewables is increasing !
11< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Facts & Figures Electricity Generation 2012/13
12< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
MAN Turbinen in Österreich
KufsteinSaalfelden
Sachsenburg I
KlagenfurtVillachBad St. Leonhard
Heiligenkreuz
Donawitz
Gaishorn I
Baden
Frankenmarkt
Wels
Linz
Ernsthofen
Enns
Ennsdorf
Amstetten
Ybbs
Leiben
RastenfeldAltweitra
St. Andrä
Rechnitz
Sollenau
Mödling
Pischelsdorf
Brand
Gmünd
Fügen
Eisenstadt
Oberpullendorf
Gaishorn II
Sachsenburg II
Hohenberg Siegendorf
Unterradlberg
BiomasseMüllGuDGasÖl/Kohle
Wiesenau
Liebenfels
Stand 02/2011
13< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
148
Issue 02/2011
170171172173174123456891021111213141516171819202223252627282930313233373839404142434424343536454647484950515253545556575859606162636465666768697071727374757677787980818283848586878889909192939495969798991001011021031041051061071081091101111121131141151161171181191201211221231241251261271281291301311321331341351361371381391401411421431441451461471511501497152153154155156157158159160161162163164165166167168169199719981999200020012002200320042005200620072008 1751761771781791801811821831841851861871881891901911922009 1931941951961971981992002012022032042052010 2062072092102082112122132142152162172182192202212222232242252262272282292011MARC Sales until :
14< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Steam Turbines for Solar Power Plants
15< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
New Technologies / Markets
2013
16< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Sunbelt and Project Activities
18< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
‣ Ground Floor Arrangement‣ Single-lift Turbine‣ Easy maintenance‣ Modular design‣ Pre-tested components‣ 3D Planning
STEAM BYPAS STATION
CONDENSATE SYSTEMS OIL UNIT
FinnfjordFinnfjord
BYPAS CONDENSOR
STEAM TURBINE
MAIN CONDENSORGENERATOR
TRANSFORMERSWITCH GEAR
Design Criteria
‣ high reliability concept for remote area‣ thermodynamics and systems competence‣ electrical grid design competence ‣ transport and logistic competence ‣ erection and commisioning competence ‣ service concept
20< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
MAN Diesel & Turbo Industrial Steam Turbines / Expanders
Extraction-type turbine
Backpressure turbine
Condensing turbine
Turbines with central admission
Process- gas turbo- expander
21< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Axial- flow compressorsGear- type compressorsIsotherm compressorsPipeline compressorsProcess- gas screw compressorsCentrifugal compressorsTurbair Vacuum blowerMOPICO / HOFIM
MAN Diesel & Turbo Compressors
22< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
High Efficiency
High Availability
Proven Design
London – Belvedere Waste to EnergySteam Turbines
23< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Paper IndustrySanta Fe Project
Technische Daten:Frischdampf: 484°C,84 bara; 210-350t/hLP Entnahme: 6 bara; 25-310t/h LLP Anzapfung: 1,5 bara; 10– 45t/hAbdampf: 0,059 bara; 140- 270t/hKühlwasser: 22°CLeistung: 93,4 MW
24< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Paper IndustryLaja Project
Technische Daten:Frischdampf: 494°C,104 bara; 280-335t/hHP1 Entnahme: 45 bara; 130-200t/h MP2 Anzapfung: 30 bara; 20 – 60t/hLP Anzapfung: 5 bara; 0 – 30t/hAbdampf: 0,072 bara; 110- 165t/hKühlwasser: 22°CLeistung: 54,5 MW
25< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
12 wind turbines + (bio-) diesel power plant5 x 9L27/38Total output: 25 MW of eco-friendly energy
Bonaire: World‘s Largest Wind/Diesel Hybrid Power Plant
26< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
CCSCarbon (Dioxide) Capture and Storage
Quelle: Quelle: „„IPCC Special Report on Carbon Dioxide Capture and StorageIPCC Special Report on Carbon Dioxide Capture and Storage““, Intergovernmental Panel on Climate Change, 2005, Intergovernmental Panel on Climate Change, 2005
27< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
…. from
Dakota Gasification
Company, Beulah,
North Dakota, USA
to ENCANA,
Weyburn Oilfield,
Saskatchewan, Canada
CO2 pipeline routing in USA & Canada
28< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013 < 28 >
CSP Days14. – 15.04.2010
The World´s largest CSP Steam Turbine
&
MAN Turbo´s dedicated Packaging Workshop Concept
ANDASOL 3
First Solar Power To the Grid !!
Sunday 16 Oct. 2011 at 13Hours 37 Min.
Max Power ~ 53 MW upto today
SHAMS 1
Solar Power to the Grid
Max Power 125 MW
29< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
CSP - Days14. - 15.04.2010 / Oberhausen
225 MW Solar Power
30< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Preheater
SteamGenerator
Superheater
Solar Steam GeneratorDual Fuel
HTF Heater
HTF Loop
Dual FuelBooster Heater
Generator
Solar Field
SteamTurbine
Condenser
Solar Island Power Island
Preheater
SteamGenerator
Superheater
Solar Steam Generator
Preheater
SteamGenerator
Superheater
Solar Steam GeneratorDual Fuel
HTF Heater
HTF Loop
Dual FuelBooster Heater
Generator
Solar Field
SteamTurbine
Condenser
Solar Island Power Island
Principle: Solarfield / Water Steam Cyle
31< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
MAN Steam Turbines for CSPMAN References
32< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
MAN Steam Turbines for CSPSelected Reference Projects
SHAMS 1ANDASOL 3
33< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
ANDASOL 3
ANDASOL 3Solar Thermal Power Plant, Spain
Parabolic Trough Solar Power Plant with Storage
Capacity : 50 MWel
Commercial operation: since 2011
Size of Collector Area: approx: 500.000 m2
Annual Co2 Savings: 150.000 tonnes
Forecast electricity Volume: about 165 GWh p.a.
34< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
ANDASOL 3
Concept: Dual Casing Reheat StGenSet
Power Output: ~ 50 MW
Thermal Efficiency of cycle ~ 41%
(world best mark)
Andasol 3: Aldeira
35< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Power Island of Shams 1 CSP
36< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
SHAMS 1
Type: Condensing with air cooled condenser in desert
Live Steam:- Temperature: 380 -> 540 °C
- Inlet Pressure: 70 -> 100 bar(a)
Exhaust:
- Pressure 0,130-0,170 bar(a)
Power Output: 125 MW
37< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Guzmansol
Type: Reheat
Live Steam:
- Temperature: 377 °C
- Inlet Pressure: 100 bar(a)
Exhaust:
- Pressure 21bar(a) / 0,08 bar(a)
Power Output: 55 MW
Guzmansol: Palma del Rio
38< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Borgesgen
Type: Reheat
Live Steam:
- Temperature: 375 °C
- Inlet Pressure: 100 bar(a)
Exhaust:
- Pressure 0,064 bar(a)
Power Output: 25 MW
Hybrid solution with Biomass
39< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Layout of a Solar Thermal Power Plant
References:Kanchanaburi / Thailand Borges / SpanienOrder receipt: 31.07.2009 18.03.2011Turbine type: MARC 2 – C04, 5 MW MARC 6 – R05, 25 MWCommissioning: 29.11.2011
40< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Kanchanaburi
Reference: Kanchanaburi Phase 1 (Thailand) Type: Reheat
Live Steam:
- Temperature: 330 °C
- Inlet Pressure: 30 bar(a)
Exhaust:
- Pressure 0,064 bar(a)
Power Output: 5 MW
41< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
MAN Steam Turbines for CSPSpecial Design – Daily start up‘s
-> The daily start up as special feature for the solar powered steam turbine is ensured by stress valuation over 30 year life time.
MAN turbines are designed for number of cycles for all components larger
than 20,000.
Operating conditions:
30 years operation, every day one regularly start: 30 years · 365 starts =10,950 starts
Our design facts are our design advantages:
Robust design means solid rotor (design feature based on very good reaction blade performance) means high heat capacity
low cooling down during non operation!
Fastest start up procedures in the morning (Hot Starts!)
42< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
MAN Steam Turbines for CSP Some critical turbine components for daily start-up’s
HP-Turbine LP-Turbine
1. Valve Casing
2. Inner Casing
3. Shaft
Valve Casing - Temperature of valve casing over time
Inner Casing - Temperature of inner casing over time
Inflow area of shaft - Temperature of shaft over time
43< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
MAN Steam Turbines for CSPPoints of Transient Stress
Valve CasingPoints with high temperaturedifference during one cycle of start-up and shut-downPoints in small notches or radii
The maximum stress amplitude is the difference between the lowest and highest stress that occur at the critical point of the component during 24 hours. -120
-100
-80
-60
-40
-20
0
20
40
0 4 8 12 16 20 24
Time [h]
Stre
ss /
max
Stre
ss [%
]
max
imum
str
ess
am
plitu
de
Shaft
min max
εmax
Stra
in Incipient Crack Curve
Number of Cycles N
44< >MAN Diesel and Turbo SE Ole Hansen Ossiacher Gespräche 2013 17.04.2013
Thank you for your attention !
45< >MAN Diesel and Turbo SE Ole Hansen MDT API 612 Small Mechanical Drive Steam Turbines 17.04.2013
Ole HansenVice President Steam Turbines
MAN Diesel & Turbo SE Process Industries – Sales & Contracts – Industrial Steam Turbines Steinbrinkstraße 146145 Oberhausen/Germany
Phone +49 208 692-2750Fax +49 208 692-2410Mobil +49 [email protected]
Do you have any more questions?
46< >MAN Diesel and Turbo SE Ole Hansen MDT API 612 Small Mechanical Drive Steam Turbines 17.04.2013
All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.
Disclaimer