KTM MECAFRANCE
KTM MECAFRANCEBALL VALVESPRODUCT OVERVIEW
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE 2 |
KTM Mecafrance has been recognized as a world class manufacturer of high quality and an innovative range of ball valves, which are used in the major process industries of the world.
EXPERIENCE AND REPUTATIONWith 50 years of valve manufacturing experience, KTM Mecafrance has developed a reputation for high quality, dependable valves.
TOTALLY INTEGRATED MANUFACTURING FACILITYKTM Mecafrance ball valves are renowned for lasting, dependable service. Each valve is precision manufactured from foundry casting or forgings to final assembly.
Total quality control for every component is maintained from start to finish.
DEPENDABLE QUALITY PRODUCTS AND PERFORMANCEIn addition, unique design features add to the lifetime expectation and performance of KTM Mecafrance ball valves.
QUALITY ASSURANCE (ISO 9001: 2000)KTM Mecafrance fully complies with the global ISO 9001: 2000 quality system requirements, one of the first major ball valve manufacturers to do so. This achievement is a confirmation of the many years of commitment KTM Mecafrance has put forth towards product quality.
R&DKTM Mecafrance has an elaborated engineering and R&D department dedicated to the design, development and upgrading of valves and accessories. They have the help of
modern and state of the art tools such as CAD and 3D modeling.
ADDED VALUEWe add value to the supply chain through reliable logistics and IT systems, investment in inventory, repair and after sales service.
Most important of all, our dedication, technical capabilities and service are the senses of accomplishment that come with customer satisfaction and a job well done.
| 3
3 PIECE BALL VALVES
SERIES R, MANUAL OPERATED VALVES
For details see page 19 and 20
SERIES RA, ISO MOUNTED VALVES
SERIES CA, HIGH PRESSURE VALVES
For details see page 21
MICRO-CLEAN VALVES
For details see page 30 and 31
Note:
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE 4 |
3 PIECE BALL VALVES
CRYOGENIC VALVES
3-WAY VALVES
For details see page 34 and 35
TANK BOTTOM VALVES
flanged version
Note:
METAL SEATED VALVES
KTM Mecafrance 2 and 3 piece ball valves without further modifications
| 5
2 PIECE BALL VALVES
SERIES EM, FLANGED VALVES
For details see page 23
VALVES WITH HEATING JACKET
For details see page 24 and 25
Note:
MICRO-CLEAN, IPC AND TRUE-TUBE™ VALVES
For details see page 30, 31, 32 and 33
3 PIECE BALL VALVES
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE|
SPECIAL APPLICATION VALVES AND ACTUATION
VALVES WITH SECONDARY CONTAINMENT UNIT
For details see page 22
SERIES SG, SIGHT GLASS
For details see page 39
MANUAL OPERATORS
For details see page 40
SPRING RETURN HANDLE (DEAD MAN’S LEVER)
For details see page 37
PNEUMATIC ACTUATORS
Note:
| 7
BALL VALVE PACKAGES FROM KTM MECAFRANCE COMBINE HIGH QUALITY VALVES WITH RELIABLE ACTUATORS AND ACCESSORIES TO PROVIDE A PRE-ASSEMBLED AND TESTED PRODUCT READY FOR ON-SITE INSTALLATION.
All valves and actuators are manufactured in plants certified to ISO 9001: 2000 and comply with the most stringent requirements of the
standards including Pressure
are the savings achieved through dealing with one company able to provide a complete unit specifically designed to operate as an assembly, factory tested and ready for immediate installation and commissioning on site.
KTM Mecafrance ball valves include full and reduced bore designs with 2 and 3 piece construction. They are available in diameters from
connections and ratings and can be supplied in carbon steel, stainless steel with special materials available on request.
GENERAL APPLICATIONSKTM Mecafrance actuated ball
most applications from industrial
THE KTM MECAFRANCE SOLUTIONFOR ACTUATED BALL VALVE PACKAGES
QUALITY PACKAGES FOR TOTAL PEACE OF MIND
conditions including corrosive or
BENEFITS
certified plants
individually tested before shipping
incorporation in assemblies requested under the Machinery
valves compliant with this Directive are also available.
FEATURES
EN ISO 5211 compliant
manufactured to EN standards
comply with the following standards:
Pressure Equipment Directive (97/23/EC PED)
- Valves certified following
applications up to and including
- Actuators falling under article 3, paragraph 3 of the PED are produced in an environment certified to both ISO 9001 and
BALL VALVES PRODUCT OVERVIEW
ATEX 94/9/EC Potentially Explosive Antistatic devise for use on ATEX atmospheres
- Valves could antistatic with
PN or Class designated
as standard, special materials on request
control service
with 2 or 3 piece body construction
connections that comply with
KTM MECAFRANCE|
FUNCTIONBALL SEALINGThe principle of the ball valves lies in the use of a ported spherical plug which is rotated between two seats normally made of PTFE. The seats have flexible lips designed so that the ball, when rotated, follows the spherical contours of the port way. This floating bearing permits movement in the direction of flow, thereby ensuring optimal sealing of the port way.
SEALING THE STEMThe stem of the KTM Mecafrance ball valve is fitted from inside.
from being pressed out even under extreme internal pressures. The seat washer inside the stem provides the primary seal. Any increase in the internal pressure automatically increases the pressure on the stem collar which, in turn, raises the pressure on the seat seal and
mode, the seals are tightened with the secured stem nut acting on
evacuated side. Figure 3 shows the situation when both sides have been evacuated.
Seat
FIGURE 1 FIGURE 2
FIGURE 3
Upstream side Downstream side
Ball
PARTS LISTNo. Description3 Stem
Stem seal7
9 Belleville washer10 13 Stem nut
Figure 1: in the absence of pressure, a proper seal is assured in that the spring action of the seats presses the
the same on both the upstream and downstream sides.
Figure 2: pressure increases on the upstream side move the ball slightly towards the seat on the downstream side, increasing its pressure against the seat on the downstream side.
The seats are designed so that the increase in pressure of the ball on the downstream seat results in all increase in the service contact
In addition, such a pressure increase decreases the pressure against the sealing lips on the upstream side. As a result, the operating torque for the valves remains constant throughout
DN 250
DN 200
DN 125-150
DN 100
DN 50
DN 40
DN 32
DN 25
DN 20
| 9
Kv VALUES AND PRESSURE LOSSES FOR 2-WAY VALVES
3 Kv3
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE 10 |
PN100
#300
PN40
PN25#150
PN10
PN100
#300
PN40
PN25#150
PN10
PN100
#300
PN40
PN25#150
PN10
PN100
#300
PN40
PN25#150
PN10
PN100
#300
PN40
PN25#150PN10
PN100
#300PN40PN25#150PN10
PRESSURE/TEMPERATURE SEAT RATINGSPTFEFOR MOST INDUSTRIAL APPLICATIONS
PTFE CARBON FILLED (TF4215)®
PTFE 15% GLASS FILLEDPTFE 50% STAINLESS STEEL FILLED
DN 40 - DN 50 and
PEEKFOR ELEVATED TEMPERATURE APPLICATIONS
DN 40 - DN 50 and
DELRIN®
| 11
NOTES
- Please always verify maximum body ratings as each above mentioned diagram presents data for the seat material only- For other material options, please contact your nearest KTM Mecafrance representative
PRESSURE/TEMPERATURE SEAT RATINGSPTFE 25% GLASS FILLED
PN100
POLYETHYLENE
Class 300
PN40
PN25Class 150
PN10
BODY RATINGS (bar)DN
Valve type Flange connection FTF (1)RB 15 20 25 32 40 50 65 80 100 125 150 200 250FB 8 10 15 20 25 32 40 50 65 80 - 100 150 200
3 Piece valves
R, RA, CA, and 3 way valve
Butt weld - FB and RB 100 100 100 100 70 70 50 50 50 40 40 30 20- FB and RB 100 100 100 100 70 70 50 50 50 - - - -
Flanged PN10 - PN100 Series 1 FB and RB - 100 100 100 40 40 40 40 40Series 1 FB and RB - 20 20 20 20 20 20 20 20 20 20 20 20Series 1 FB and RB - 50 50 50 50 50 50 50 50 - - - -Series 4 FB and RB - 50 50 50 50 50 50 50 50 - - - -
RA, CAButt weld - FB and RB 220 220 220 220 150 200 150 90 70 - - - - -
- FB and RB 220 220 220 220 150 200 150 90 70 - - - - -2 Piece valvesEM Flanged PN10 - PN40 Series 1 FB only - - 40 40 40 40 40 - - -
NOTES
® seats
BALL VALVES PRODUCT OVERVIEW
PN100
Class 300
PN40
PN25Class 150
PN10
KTM MECAFRANCE
15 5 5 5 5 5 920 15 10 17 2725 20 11 11 11 11 11 13 19 3032 25 22 2740 32 24 24 24 24 24 30 40 5550 40 30 30 30 30 30 35 35
50 102 140 -95 95 95 105 120 155 215 -
100 155 155 155 215 275 -100 215 215 215 230 250 300 - -
200 150 325 400 420 505 - -250 200 420 720 - - -
15 11 19 3120 15 7 7 7 7 7 13 20 3225 20 13 13 13 13 13 17 2432 25 22 22 22 22 22 34 4340 32 29 29 29 29 2950 40 43 55 72
50 72 72 72 94 122 170 -115 115 115 125 145 190 -
100 190 210 250 315 -100 250 250 250 290 350 - -
200 150 370 415 450 - -250 200 550 970 - - -
15 7 7 7 7 7 14 24 4020 15 10 10 10 10 10 4125 20 17 17 17 17 17 20 2932 25 32 42 5440 3250 40 54
50 90 90 90 100 154 210 -144 144 144 155 235 320 -
100 235 235 235 250 270 325 410 -100 325 325 325 345 450 - -
200 150 540 575 595 755 - -250 200 720 1150 - - -
12 |
BODY SEALS DETAILS, OPERATING TORQUESBODY SEALA specially formed PTFE ring, the
the opposing flange.
The KTM Mecafrance fire-safe design use a tongue and groove connection sealed with temperature-resistant
this, in turn, causes the floating ball to be pressed against the sealing lip
results in a metallic linear seal of very high specific are pressure and great reliability. The stem, which has been fitted from inside, is prevented from being pushed out by means of its collar. Even if the PTFE steam seals are completely destroyed, the collar is still pressed against the turned face in the duct, and the tightness increases as the pressure rises.
Both the ball and the stem are sealed off by a metal-to-metal seal if the valve is closed in case of a fire.
Graphite body seal
FIRE SAFE
PTFE body seal
VALVE BREAK AWAY TORQUES (Nm)DN PTFE seats ∆p (bar)
RB FB 0 6 10 16 25 40 64 100
NOTES
- Operating torque in Nm, in clean water at room temperature
- For the actuator torque, multiply above value by 1.5
- For non lubricating media, please add 20% to the torques specified
DN PTFE/GFK, HT, HP (Delrin®), CI, PEEK seats ∆p (bar)RB FB 0 6 10 16 25 40 64 100
DN Cryogenic PTFE seats ∆p (bar)RB FB 0 6 10 16 25 40 64 100
1420
[3] 50 [3] 39
200 150 200250 200 270
15 45.0 A20 15 53.1 A25 20 A32 25 A40 32 10.5 4 x M10 A50 40 10.5 94.2 4 x M10 A
50 13.0 114.0 [1]
119.5 [2]B
13.0 140.0 C100 15.0 175.0 C
100 15.0 C200 150 19.0 314.0 C250 200 22.0 10 x M20 D
- 11-1315 10 11-1320 1525 2032 2540 32 M10 27-3350 40 M10 27-33
50 M12M12
100 M14100 M14
200 150250 200 M20 243-297
1520 M1025 M10 27-3332 M10 27-3340 M12 27-3350 M12
M12
100150
| 13
BODY BOLTING PATTERN, FLANGE BOLTING TORQUES, PACKING TORQUESBody bolting pattern in case blind flanges are required
NOTES- Direct from the factory, body screws are tightened with the
indicated torques. These torques are for undamaged threads, direct from the factory.
- After tightening the stem nut with the specified torque, the
and maintenance instructions has been ensured.- Indicated torques are applied during the assembly process.
VERSION A
VERSION BVERSION C
VERSION D
BALL VALVES PRODUCT OVERVIEW
DIMENSIONS FOR MASTER GAUGE FOR HOLES (mm)DN
RB FB Ø D Ø dk Screws Series Version
TORQUE SERIES R/RA/CABody screws and nuts
DN MdRB* FB* Thread (Nm)
TORQUE SERIES EMBody screws and nutsDN MdFB* Thread (Nm)
TORQUE SERIES R/RA/CA AND EMStem nuts**
DN MdRB* FB* (Nm)
KTM MECAFRANCE 14 |
EXPLODED VIEW 3 PIECE BALL VALVES SERIES RA
Please follow assembly and maintenance instructions carefully.
Please follow assembly and maintenance instructions carefully.
PARTS LISTNo. Description1 Body2 Ball3 Stem4 5 Seat
Stem seal7
9 Belleville washer1011 12 Nut13 Stem nut14 Sleeve
End connection17 Flange end
19 27 Travel stop
| 15
EXPLODED VIEW 3 PIECE BALL VALVES SERIES R
Please follow assembly and maintenance instructions carefully.
Please follow assembly and maintenance instructions carefully.
PARTS LISTNo. Description1 Body2 Ball3 Shaft4 5 Seat
Shaft seal7
9 Belleville washer1011 Tie rod12 Nut13 Shaft nut15 Centering ring
End connection
19 20 Stop23 Washer24 Fixing screw
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE|
MATERIAL SPECIFICATIONValves of carbon steel Valves of stainless steel
No Description DIN AISI/ASTM DIN AISI/ASTM1 Body
2 Ball3 Stem4
® ® ® ®
5 Seat® ® ® ®
Delrin® Delrin® Delrin® Delrin®
metal metal metal metalStem seal
7
PTFE FPM® PTFE FPM® PTFE FPM® PTFE FPM®
1.4301 304 1.4301 3049 Belleville washer 1.431 302 1.431 30210 304L 304L11 A 193 B 7 A 2-7012 Nut A 2-7013 Stem nut 1.0715 115 1.4301 30414 Sleeve PTFE PTFE PTFE PTFE15 Centering ring
polyethylene polyethylene polyethylene polyethyleneEnd connection A105 1.4404
17 Flange endLever
stainless steel stainless steel stainless steel stainless steel19 304L 304L20 Stop Cast iron Cast iron23 Washer 1.4301 304 1.4301 30424 Fixing screw 1.4301 304 1.4301 304
Sight glass Borosilicate glass Borosilicate glass Borosilicate glass Borosilicate glass Protective screen 1.4301 304 1.4301 304ChainSealing capStem extension A312 A312
DN 32 - DN 50
F03 20.4 - 10 30 7 45 - 25 M5 22 13.5 ¼” 14.2 9.5 5.4 11.1 0.5 0.5 -10 F03 20.4 130 10 30 7 45 90 25 M5 22 17.2 ⅜” 9.5 5.4 11.1 0.5 0.5 2.215 F03 20.4 130 10 30 7 45 95 25 M5 22 21.3 ½” 9.5 5.4 11.1 0.5 0.5 2.320 F03 72.5 24.5 72.5 150 10 32 7 52 105 25 M5 22 ¾” 27.4 9.5 5.4 14.2 0.9 3.025 F04 31.4 15 12 115 30 42 M5 25 33.7 1” 34.2 11.1 7.5 1.1 1.332 F04 99.3 41.3 99.3 22 12 140 30 42 M5 25 42.4 1¼” 43.0 11.1 7.5 25.4 1.7 1.940 F05 110.4 110.4 200 29 42 150 35 50 30 1½” 49.0 14.3 31.7 2.7 2.7 7.350 F05 230 30 35 50 30 2” 14.3 4.1 10.0
| 17
SERIES RA
Butt weld: CBS Threaded: CBGFlanged: CBF
DESIGN FEATURES
with or without handle
DETAILED TECHNICAL INFORMATION
DIMENSIONS (mm)Weight (kg)
DNISO
5211 L L1 L2L3
series 1 H1 H4 H5 øE øD øD2 øD3 D4 øD5 øD6 D7 øD8 A BBallbore CBS
CBSWCBG CBF
NOTES- All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter
AVAILABLE END CONNECTION OPTIONS:
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE
F07 71.4 290 70 143 55 70 45 2½” 77.0 14.3 50.0F07 310 54 99 17 200 55 70 45 3” 90.0 22.5 19.0 13.0
100 F10 214.0 214 350 54 114 17 220 70 102 M10 114.3 4” 115.5 22.5 19.0 23.0 23.0 34125 F10 277.0 - 400 54 17 250 234 70 102 M10 139.7 - - 22.5 19.0 100.0 37.0 - 47150 F10 307.0 - 54 17 234 70 102 M10 - - 22.5 19.0 100.0 40.0 -200 F12 409.0 - 72 340 345 125 M12 219.1 - - 35.0 150.0 - 133250 F14 - 730 77 405 100 140 - 273.0 - - 30.0 200.0 150.0 - 200
|
SERIES RA
Butt weld: CBS Threaded: CBG
Flanged: CBF
APPROVALS AND CERTIFICATES
DIMENSIONS (mm)Weight (kg)
DNISO
5211 L L1 L2L3
series 1 H1 H4 H5øD
PN16 øD1 øD2 øD3 D4 øD5 øD6 D7 øD8 A BBall bore CBS
CBSW CBG CBF
NOTES- All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter
AVAILABLE END CONNECTION OPTIONS:
DN 32 - DN 50
20.4 - 140 53 45 - 13.5 ¼” 14.2 11.1 0.5 0.5 - 10 20.4 130 140 53 45 90 17.2 ⅜” 11.1 0.5 0.5 2.215 20.4 130 140 53 45 95 21.3 ½” 11.1 0.5 0.5 2.220 72.5 24.5 72.5 150 140 52 105 ¾” 27.4 14.2 0.9 3.125 31.4 73 115 33.7 1” 34.2 1.3 1.4 3.932 99.3 41.3 99.3 140 42.4 1¼” 43.0 25.4 1.9 1.940 110.4 110.4 200 200 90 150 1½” 49.0 31.7 7.450 230 200 95 2” 3.9 4.1 10.0
| 19
SERIES R
Butt weld: CBS Threaded: CBG
Flanged: CBF
DESIGN FEATURES DETAILED TECHNICAL INFORMATION
ISO 7 and NPT according ANSI B 1.20
in cast body material.
DIMENSIONS (mm)Weight (kg)
DN L L1 L2L3
series 1 L4 H2 øE øD øD6 D7 øD8Ball bore CBS
CBSWCBG CBF
NOTES- All dimensions are related to reduced bore valves For full bore valves please apply the dimensions of the next diameter
AVAILABLE END CONNECTION OPTIONS:
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE
71.4 290 250 143 2½” 77.0 50.0310 200 3” 90.0 13 13.0
100 214.0 214 350 171.5 220 114.3 4” 115.5 23 23.0 34125 277.0 - 400 250 234 139.7 - - 100.0 37 - 47150 307.0 - 234 - - 100.0 40 -200 409.0 - 720 340 345 219.1 - - 150.0 - 134250 - 730 310.0 405 273.0 - - 200.0 150 - 200
20 |
SERIES R
Butt weld: CBS Threaded: CBG
Flanged: CBF
APPROVALS AND CERTIFICATES
DIMENSIONS (mm)Weight (kg)
DN L L1 L2L3
series 1 L4 H2øD
PN16 øD1 øD6 D7 øD8Ball bore CBS
CBSWCBG CBF
NOTES- All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter
AVAILABLE END CONNECTION OPTIONS:
DN 32 - DN 50
F03 20.4 - 10 30 7 45 - 25 M5 22 13.5 ¼” 14.2 9.5 5.4 11.1 - 10 F03 20.4 130 10 30 7 45 90 25 M5 22 17.2 ⅜” 9.5 5.4 11.1 2.315 F03 20.4 130 10 30 7 45 95 25 M5 22 21.3 ½” 9.5 5.4 11.1 2.420 F03 72.5 24.5 72.5 150 10 32 7 52 105 25 M5 22 ¾” 27.4 9.5 5.4 14.2 0.9 1.0 3.225 F04 31.4 15 12 115 30 42 M5 25 33.7 1” 34.2 11.1 7.5 1.4 4.032 F04 99.3 41.3 99.3 22 12 140 30 42 M5 25 42.4 1¼” 43.0 11.1 7.5 25.4 2.0 2.240 F05 110.4 110.4 200 29 42 150 35 50 30 1½” 49.0 14.3 31.7 3.0 3.150 F05 230 30 35 50 30 2” 14.3 4.2 4.5 10.5
| 21
SERIES CA
Butt weld: CBS Threaded: CBGFlanged: CBF
DESIGN FEATURES
- 150 bar for DN 32 - DN 50 reduced bore and DN 25 - DN 40 full bore
® seats on high pressure
DETAILED TECHNICAL INFORMATION
according to ISO 7 and NPT ANSI B1.20
DIMENSIONS (mm)Weight (kg)
DNISO
5211 L L1 L2L3
series 1 H1 H4 H5 øE øD øD2 øD3 D4 øD5 øD6 D7 øD8 A BBall bore CBS
CBSWCBG CBF
NOTES- All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter
- D dimensions are indicated for PN40. For other ratings please see EN 1092-1 or EN 1759-1
AVAILABLE END CONNECTION OPTIONS:
BALL VALVES PRODUCT OVERVIEW
1
2
3
4
5
9
7
6
KTM MECAFRANCE 22 |
SECONDARY CONTAINMENT UNIT
FEATURES
ADVANTAGES
Valves are in compliance with TA-Luft and Clean Air Acts
DN 15 - DN 40
15 F03 130 140 10.5 91 95 25 M5 22 9.5 5.4 14.2 2.420 F04 150 22.0 110 31.0 12.0 105 30 42 M5 25 11.1 7.5 3.425 F04 22.0 115 12.0 115 30 42 M5 25 11.1 7.5 25.4 4.232 F05 200 29.0 135 42.0 140 35 50 30 14.3 31.7 5.540 F05 200 200 29.5 140 150 35 50 30 14.350 F07 230 250 155 70.0 55 70 45 14.3 50.0 12.0
F07 290 54.0 99.0 17.0 55 70 45 22.5 19.0 15.0F10 310 54.0 114.0 17.0 200 70 102 M10 22.5 19.0 29.5
100 F10 350 54.0 190 17.0 220 70 102 M10 22.5 19.0 100.0 40.0
| 23
SERIES EM
EM DN 15 flanges
APPROVALS AND CERTIFICATES
FULL BORE, FLANGED VERSION
BALL VALVES PRODUCT OVERVIEW
DIMENSIONS (mm)
DNISO
5211L3
series 1 L4 H1 H2 H4 H5øD
PN10 to 40 øD2 øD3 D4 øD5 A BBall bore
Weight (kg)CBF
KTM MECAFRANCE
F03 20.4 112.0 10 30 7 45 - 25 M5 22 13.5 9.5 5.4 11.110 F03 20.4 112.0 10 30 7 45 - 25 M5 22 13.5 9.5 5.4 11.115 F03 20.4 112.0 10 30 7 45 - 25 M5 22 13.5 9.5 5.4 11.120 F03 72.5 24.5 127.0 10 32 7 52 77 - 25 M5 22 13.5 9.5 5.4 14.225 F04 31.4 15 12 - 30 42 M5 25 17.2 11.1 7.532 F04 99.3 41.3 194.0 22 12 94 - 30 42 M5 25 21.3 11.1 7.5 25.440 F05 110.4 202.0 29 42 102 - 35 50 30 21.3 14.3 31.750 F05 224.0 30 114 - 35 50 30 21.3 14.3
F07 71.4 214.0 70 - - 143 55 70 45 21.3 14.3 50.0F07 245.0 54 99 17 - - 55 70 45 21.3 22.5 19.0
100 F10 214.0 277.5 54 114 17 - - 70 102 M10 21.3 22.5 19.0125 F10 277.0 54 17 - - 234 70 102 M10 21.3 22.5 19.0 100.0150 F10 307.0 54 17 - - 234 70 102 M10 21.3 22.5 19.0 100.0200 F12 409.0 302.0 72 - - 345 125 M12 21.3 35.0 150.0
24 |
VALVES WITH SINGLE HEATING JACKET
Series CA DN 15 - DN 50, butt weld
TECHNICAL DETAILS
see valve details Series CA and RA
applications
DIMENSIONS (mm)
DNISO
5211 L L1 L5 H1 H4 H5 øE E2 øD1 øD2 øD3 D4 øD5 øD9 A BBall bore
DN 15 - DN 50
10 F03 130 33 55 115 10 30 7 90 25 M5 22 10.2 9.5 5.4 11.115 F03 130 33 115 10 30 7 95 25 M5 22 13.5 9.5 5.4 11.120 F03 150 120 10 32 7 105 25 M5 22 13.5 9.5 5.4 14.225 F04 44 70 125 15 12 115 30 42 M5 25 13.5 11.1 7.532 F04 51 145 22 12 140 30 42 M5 25 13.5 11.1 7.5 25.440 F05 200 150 29 42 150 35 50 30 13.5 14.3 31.750 F05 230 95 30 35 50 30 13.5 14.3
F07 290 105 150 70 55 70 45 21.3 14.3 50.0F07 310 95 110 54 99 17 200 55 70 45 21.3 22.5 19.0
100 F10 350 110 120 54 114 17 220 70 102 M10 21.3 22.5 19.0125 F10 400 130 135 200 54 17 250 70 102 M10 21.3 22.5 19.0 100.0150 F10 150 155 200 54 17 70 102 M10 21.3 22.5 19.0 100.0200 F12 190 240 72 340 125 M12 21.3 35.0 150.0
| 25
VALVES WITH 3 PIECE HEATING JACKET
TECHNICAL DETAILS
see valve details Series CA and RA
abrasive applications
KTM Mecafrance representative
DIMENSIONS (mm)
DNISO
5211L3
series 1 M J K H1 H4 H5øD
PN16 øD2 øD3 D4 øD5 øD9 A BBall bore
FLANGED VERSION
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE|
METAL SEATED
RA DN 40 with metal seats
KTM MECAFRANCE METAL SEALING SYSTEM AND THE GRAPHITE SEALING SYSTEMS ARE FULLY INTERCHANGEABLE WITH THE STANDARD PTFE SYSTEMS OF THE VALVE SERIES R, RA, CA AND EM. NO FURTHER MODIFICATIONS TO THE VALVE BODY OR ENDS PIECES ARE REQUIRED MAKING THESE DESIGNS EXTREMELY VERSATILE.
METAL SEALING SYSTEMFor the metal sealing system Tungsten Carbides are sprayed with ultrasonic speeds, in cold condition, on the surfaces of the ball and seats. As no catalysts or additives are applied the surface layer is of a 100% homogeneous structure, resulting in an optimum protection of the under laying materials. Seats and ball are then ground, polished and lapped for a perfect match. Ball and seats are a complete set and do not have to be exchanged by an other ball or seats. The seats are loaded with graphite Belleville washers ensuring a bi-directional tight shut off performance.
Metal seat type
2 AND 3 PIECE BALL VALVES
This unique, high quality sealing system can be applied on all abrasive applications such as granulate transport, water
MMA, phosphate powder transport, French fries production, sugar beet handling, and wet steam.
| 27
Metal sealing system
METAL SEATED
TECHNICAL DETAILS
- Tungsten Carbide layers applied on ball and seat surfaces - Seats are axially compressed with graphite washers
- Bi-directional gas tight shut off performance due to optional lapping process - Can be installed in standard KTM Mecafrance ball valves: No modifications required - Excellent chemical and abrasion resistance
modifying the end pieces or body. In this way standard PTFE seats can be replaced with this solution.
METAL SEAT
NOTES
- Please always verify maximum body ratings as each above mentioned diagram presents data for the seat material only- For other material options, please contact your nearest KTM Mecafrance representative
PN40
PN25
Class 150PN10
2 AND 3 PIECE BALL VALVES
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE
DN 32 - DN 50
F03 20.4 - 10.5 30 7 45 45 - 25 M5 22 13.5 ¼” 14.2 9.5 5.4 11.110 F03 20.4 130 10.5 30 7 45 45 90 25 M5 22 17.2 ⅜” 9.5 5.4 11.115 F03 20.4 130 10.5 30 7 45 45 95 25 M5 22 21.3 ½” 9.5 5.4 11.120 F03 72.5 24.5 72.5 150 10.5 32 7 52 45 105 25 M5 22 ¾” 27.4 9.5 5.4 14.225 F04 31.4 22.0 12 45 115 30 42 M5 25 33.7 1” 34.2 11.1 7.532 F04 99.3 41.3 99.3 22.0 12 45 140 30 42 M5 25 42.4 1¼” 43.0 11.1 7.5 25.440 F05 110.4 110.4 200 29.0 42 52 150 35 50 30 1½” 49.0 14.3 31.750 F05 230 29.0 52 35 50 30 2” 14.3
|
CRYOGENIC VALVESDN 8 -DN 40 FULL BORE / DN 15 - DN 50 REDUCED BORE
Butt weld: CBS Threaded: CBGFlanged: CBF
DESIGN FEATURES
seat material selection
DIMENSIONS (mm)
DNISO
5211 L L1 L2L3
series 1 H1 H4 H5 øE øE1 øD øD2 øD3 D4 øD5 øD6 D7 øD8 A BBall bore
AVAILABLE END CONNECTION OPTIONS:
NOTES- All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter
F07 71.4 290 35 70 21.5 90 143 55 70 45 2½” 77.0 12 50.0F07 310 54 99 200 55 70 45 3” 90.0 22.5 19
100 F10 214.0 214 350 54 114 125 220 70 102 M10 114.3 4” 115.5 22.5 19125 F10 277.0 - 400 54 125 250 234 70 102 M10 139.7 - - 22.5 19 100.0150 F10 307.0 - 54 125 234 70 102 M10 - - 22.5 19 100.0
| 29
CRYOGENIC VALVESSERIES DN 65 - DN 150
PTFE cryo seats
Grease-free wrapping in polyethylene bags
Butt weld: CBS Threaded: CBG Flanged: CBF
APPROVALS AND CERTIFICATES
KTM Mecafrance representative
DIMENSIONS (mm)
DNISO
5211 L L1 L2L3
series 1 H1 H4 H5 øE1øD
PN16 øD1 øD2 øD3 D4 øD5 øD6 D7 øD8 A BBall bore
AVAILABLE END CONNECTION OPTIONS:
NOTES- All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE 30 |
MICRO-CLEAN
R DN 25, CBK Tri-Clamp
Series RA, full bore, OD tubing for orbital welding
Series RA, reduced bore, CBS butt weld
DESIGN FEATURES APPLICATIONS
PARTS LIST
Parts no. Description Ball valveStandard versionStandard processing Micro-Clean version
1 Body Body, internal 2 Ball Ball, internal 3 Stem Ball, external 4 Body seal5 Seat Butt weld end
Cavity fillerStem seal
7
9 Belleville washer101112 Nut13 Stem Nut14 Sleeve
End connectionsLever
19
extension and round handwheel
| 31
MICRO-CLEAN
Mechanically machined surface Bacteriological polluted surface
Before the electro-polishing After the electro-polishingElectro-polished surface
THIS UNIQUE KTM MECAFRANCE BALL VALVE RANGE IS EXTREMELY SUITABLE FOR SANITARY AND HYGIENIC APPLICATIONS AS ITS CONSTRUCTION CAN BE FULLY CLEANED.
The surface cleaning is guaranteed as
of the ball, body and the ends are mechanically machined and polished
the polishing these components are electro-polished. This refined process does smoothen the shape of the surface so that potential pollutions or sources for contamination can not get trapped in the surface.
The picture below clearly explain the advantages of the electro-polishing process.
The internal cavity cleaning is obtained either by applying external CIP nipples, or by using the unique and patented KTM Mecafrance IPC technology as described elsewhere in this brochure. In addition, cavity fillers are installed on request, thus reducing
Micro-Clean valves can be provided with most common flange ends, but also with Tri-Clamps connections, or extended OD-tubing for orbital welding robots.
After assembly and testing, all Micro-Clean valves are degreased according EN 1300 and wrapped individually in polyethylene bags.
Micro-Clean valves are applied worldwide successfully into the food and beverage industry, and into numerous pharmaceutical and biotechnological applications.
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE 32 |
IPC VALVE (IN PLACE CLEANING)
DESIGN FEATURES
according ISO 7 and NPT according ANSI B1.20
Flow direction
PTFE seat
Perforated stainless steel
CIP inlet
OPEN POSITION CLOSED POSITION CLEANING POSITION
APPLICATIONS
| 33
TRUE-TUBE™
A NATURAL EXTENSION OF OUR STANDARD MICRO-CLEAN DESIGN IS THE KTM MECAFRANCE TRUE-TUBE™ RANGE.
This range is designed in accordance with ASME BPE-1997, Bio processing equipment. Being a truly straight through design, the True-Tube™ range is the ultimate choice to
drops. The internal dimension of the tube type end pieces are the same. There are no lips or crevices to harbor harmful media deposits. The tube butt weld ends have a sulphur content between 0.005% and 0.017% ensuring weld quality to comparable tubing. Manual or automated, KTM Mecafrance Micro-Clean ball valves provide reliable, contaminate free, flow control in the high purity gases, fluids and vacuum services, biotechnological applications.
Details and options CodePort -Internal surface finish designation - V3
- V2- V1
Body and end pieces -
Ball and stem -Seats - Virgin PTFE TF
- Reinforced PTFE TE- TF-4215® enhanced 25% carbon filled PTFE- UU
Body seals - Virgin PTFE T- U- TF-4215® enhanced 25% carbon filled PTFE
End connections -
TBX- Tri-Clamp style KCE- ISO 5211 flange and bolting pattern design I-
- O- R- L- G
BALL VALVES PRODUCT OVERVIEW
3 6 L H 4 1 1
KTM MECAFRANCE 34 |
ORDERING EXAMPLE
CODE FOR CONNECTION TYPE
according to ISO 7
3-WAY VALVES
Ball with L-bore
Ball with L-boreVertical center connection
Ball with T-bore
Ball with T-boreVertical center connection
Ball with L-boreVertical center connection
DESIGN FEATURES
medium can flow around the ball and can exit through the center connection. The third way will not be tighted.
Type
54 - - 140 11.1 1010 54 90 130 140 11.1 1015 54 90 130 140 11.1 1020 95 72.5 72.5 150 140 14.2 1225 10032 75 105 99.3 99.3 25.4 2540 115 110.4 110.4 200 200 31.7 3050 90 125 230 200 35
115 145 290 250 50.0 35 [1]
175 155 310100 210 175 214.0 214.0 350125 - 240 277.0 - 400 100.0150 - 240 307.0 - 100.0
| 35
3-WAY VALVES
DN 15 - DN 200Butt weld side connections and center connection
DN 15 - DN 100Threaded side connections
center connection
DN 15 - DN 200Flanged side connections and center connection
Horizontal connection(top view)
Vertical connection(side view)
DIMENSIONS (mm)
DN A A1 L L2L3
series 1 L4 Ball boreInside diameter
of center connection
NOTES- All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter
- [1] 45 on request
BALL VALVES PRODUCT OVERVIEW
KTM MECAFRANCE
15 F03 72.5 24.5 10 32 7 95.0 25 M5 22 21.3 9.5 5.4 14.220 F04 31.4 15 12 110.0 30 42 M5 25 11.1 7.525 F04 90.3 41.3 22 12 95.0 30 42 M5 25 33.7 11.1 7.5 25.432 F05 122.4 29 42 139.7 35 50 30 42.4 14.3 31.740 F05 30 139.7 35 50 30 14.350 F07 141.0 71.4 70 55 70 45 14.3 50.0
F07 171.3 54 99 17 249.0 55 70 45 22.5 19.0F10 210.2 54 114 17 292.0 70 102 M10 22.5 19.0
100 F10 54 17 330.0 70 102 M10 114.3 22.5 19.0 100.0150 F12 350.1 72 125 M12 35.0 150.0
|
TANK BOTTOM VALVES
DN 50, full bore
DESIGN FEATURES APPLICATIONS
DIMENSIONS (mm)FB*DN ISO 5211 L L1 H1 H4 H5 øD øD2 øD3 D4 øD5 øD6 A B Ball bore
NOTE
15 F05 200 35 50 117 50 95 5 10 2.320 15 F05 200 35 50 117 50 95 5 10 2.325 20 F05 200 35 50 117 50 95 9 15 2.332 25 F05 250 35 50 117 50 15 25 2.540 32 F05 250 35 50 117 50 17 27 2.550 40 F05 250 35 50 117 50 20 30 2.5
| 37BALL VALVES PRODUCT OVERVIEW
SPRING RETURN HANDLE (‘DEAD MAN’S LEVER’)
RA DN 25, butt weld with spring return handle
Connection details
DESIGN FEATURES APPLICATIONS
DIMENSIONS (mm) RBDN
FBDN ISO 5211
Md (Nm) Weight(kg)L2 øD2 øD3 D4 øD6 H7 H8 Close Open
ADVANTAGES OF THE SPRING RETURN HANDLE
pre-tensioning of the spring. In this way, the KTM Mecafrance spring return handle can be used for different nominal diameters
through its form stability, it ensures that the switching radius of 90 is adhered to
foreign particles infiltrating, which could affect the function of the KTM Mecafrance spring return handle
KTM Mecafrance ball valves - even after valve is in service
close. Intermediate position can damage the seats and prevent proper operation of the spring return handle when returning to original position so they must therefore be avoided.
PARTS LISTNo. Qty Description
1 Lever23 124 1 Stem nut
Screw1 Spring
39 1 Lower part of housing40 1 Upper part of housing41 1 Control shaft
KTM MECAFRANCE|
PNEUMATIC ACTUATORSPlease contact your local KTM Mecafrance representative
Solutions with pneumatic and electrical actuators including accessories.
DN 15 - DN 150
DN 15 - DN 150
DN 15 - DN 150
DN 15 - DN 150
SG CBS DN 50
15 130 52 95 17 21.3 ½”20 150 31.4 105 21 ¾” 27.425 99.4 99.4 41.4 115 30 33.7 1” 34.232 110.4 110.4 140 40 42.4 1¼” 43.040 200 150 45 1½” 49.050 230 71.4 143 2”
290 2½” 77.0
179.0 310 200 3” 90.0100 - 350 220 102 114.3 - -150 415.0 - 152 - -
| 39BALL VALVES PRODUCT OVERVIEW
SERIES SG
DETAILED TECHNICAL INFORMATION
welded directly to the pipes. No disassembly required
Butt weld: CBS
Flanged: CBF
Threaded: CBG
DIMENSIONS (mm)
DN L L2 L3 L1 øEøD
PN16 øD1 øD6 D7 øD8
FULL BORE
KTM MECAFRANCE 40 |
MANUAL OPERATORS
For series R
forged carbon steel handle
For series RA, CA and EM
forged carbon steel handle
For series R
forged carbon steel handle
For series RA, CA and EM
forged stainless steel handle
For series RDN 15 - DN 50, low profile pressed stainless steel handle
For series RA, CA and EM
For series R, RA and EM
For series R, RA, CA and EMDN 15 - DN 50, stainless steel
type RP
For series R, RA, CA and EMDN 15 - DN 50, round carbon steel handwheel
For series R, RA, CA and EMDN 15 - DN 50, oval carbon steel handwheel
For series R, RA, CA and EMDN 15 - DN 50, oval stainless steel handwheel
| 41BALL VALVES PRODUCT OVERVIEW
APPROVALS AND CERTIFICATION
KTM MECAFRANCE RETAINS THE FOLLOWING APPROVALS AND CERTIFICATES
2. Deliveries according AD 2000 – A43. TA-Luft according VDI 2440
Test criteria: TRT 024 und TRT 224
10. Anti-Static according VGF
14. Type approval Nr. 3131 for the Danish gas industry
KTM MECAFRANCE 42 |
APPROVALS AND CERTIFICATION
This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document,which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.
Certificate No. 98/20036 (E3) Issue Date 29 July 2015 Expiry Date 31 May 2018 Sheet 1 of 2 Torsten Schröder
Hamburg Technical Support Office Lloyd’s Register EMEA Lloyd’s Register EMEA 71 Fenchurch Street, London EC3M 4BS Lloyd's Register EMEA Is a subsidiary of Lloyd's Register Group Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Type Approval Certificate Extension This is to certify that Certificate No. 98/20036 (E2) for the undernoted products is extended and renumbered as shown. This certificate is issued to: PRODUCER PENTAIR Valves & Controls Ham plant
MECAFRANCE BP2 2, Rue du Marais 80400 HAM - France
DESCRIPTION MECAFRANCE Full bore and reduced bore 3 piece ball valves type “R”
(manual) and “RA” (with ISO actuator mounting plate) in carbon steel (55) and stainless steel (66) or combination of these materials (56) or (57), in normal and fire tested execution and all kind of connection ends (welded, threaded, flange, etc.). Materials of seat and stem seals depend both on the design of the valve and customer service conditions.
TYPES R and RA Ball valves APPLICATION As closing appliances for piping systems in a marine, offshore and
industrial environment. STANDARD ISO 7, ISO 228, ANSI B1.20, DIN ISO 5211, DIN 28403, EN 558,
EN 1092-1, EN 1759-1, EN ISO 10497 RATINGS PN 10/16 to PN 25/40
DN 10 to DN 100 Temperature range : - 20°C to + 150°C
| 43BALL VALVES PRODUCT OVERVIEW
APPROVALS AND CERTIFICATION
PENTAIR VALVES & CONTROLS
Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2015 Pentair plc. All rights reserved.
AlkmaarSaffierstraat 31812 RM Alkmaar T (072) 514 17 17F (072) 514 16 25E [email protected]
AlmeloPlesmanweg 127602 PE AlmeloT (0546) 87 30 70 F (0546) 87 32 68 E [email protected]
AmsterdamDynamostraat 461014 BK Amsterdam-WestpoortT (020) 448 96 10 F (020) 613 77 65 E [email protected]
ArnhemPieter Calandweg 466827 BK Arnhem T (026) 362 92 44F (026) 361 00 63E [email protected]
Bergen op Zoom Van Konijnenburgweg 44 b4612 PL Bergen op Zoom T (0164) 27 55 44F (0164) 27 55 49E [email protected]
Delfzijl Deltaweg 309936 HK FarmsumT (0596) 63 38 20F (0596) 63 38 29E [email protected]
Den Haag Neckar 2 2491 BD Den Haag T (070) 381 84 84F (070) 381 84 36E [email protected]
EdeGalvanistraat 346716 AE EdeT (0318) 43 96 14F (0318) 64 01 04E [email protected]
EerbeekLoubergweg 196961 EJ EerbeekT (0313) 67 95 00F (0313) 65 47 68E [email protected]
EindhovenIndustrieweg 155627 BS EindhovenT (040) 291 19 00F (040) 291 19 09E [email protected]
GoudaMarconistraat 1172809 PG GoudaT (0182) 33 11 60F (0182) 37 82 02E [email protected]
GroningenRouaanstraat 89723 CD GroningenT (050) 368 49 99F (050) 368 49 98E [email protected]
HengeloHassinkweg 16 7556 BV HengeloT (074) 291 57 57F (074) 291 59 39E [email protected]
LeeuwardenJames Wattstraat 19 8912 AS LeeuwardenT (058) 215 05 87F (058) 215 85 16E [email protected]
MaastrichtBusiness Park Stein 1576181 MA Elsloo LBT (046) 428 80 30F (046) 428 80 59E [email protected]
Rotterdam-RijnmondShannonweg 33, Haven 50793197 LG Rotterdam-BotlekT (010) 231 34 00F (010) 296 96 18E [email protected]
RoermondAda Byronweg 116045 GM RoermondT (0475) 37 22 70F (0475) 37 23 05E [email protected]
TerneuzenCommunicatielaan 27 b4538 BV TerneuzenT (0115) 64 10 00F (0115) 64 10 09E [email protected]
ZwolleAmpèrestraat 278013 PT ZwolleT (038) 467 29 20F (038) 467 29 29E [email protected]
ERIKS Servicecenters
AlkmaarToermalijnstraat 51812 RL AlkmaarT (072) 514 15 14F (072) 515 56 45E [email protected]
Capelle aan den IJsselCypresbaan 63 2908 LT Capelle a/d IJssel T (010) 284 11 00F (010) 451 68 51E [email protected]
ElslooBusiness Park Stein 1576181 MA Elsloo LBT (046) 428 80 30F (046) 428 80 59E [email protected]
VierpoldersSeggelant-West 103237 MJ VierpoldersT (0181) 28 11 11F (0181) 28 11 10E [email protected]
ERIKS vestigingenStromingstechniek
www.eriks.nl/socialmedia
Volg ERIKS online:
www.eriks.nlshop.eriks.nl