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ENGINEERING IM TESTING OF DENEL 155mm IHE ARTILLERY
PROJECTILE
9/11/06 – 9/18/06Denel Naschem
Republic of South Africa
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11/1/2007 2
Background
•
Testing was conducted as part of the Advanced Cannon Artillery Ammunition Program (ACA2P) evaluation of Denel 155mm ammunition
•
The XM0121 IHE shell is a candidate for future replacement of the M795
•
Prior testing in RSA and FRG were with bare rounds, this effort was directed mostly to rounds contained in standard US wooden pallets.
•
Plans, test activities, and reports were collaborative effort of ARDEC and contactor team. All tests were at Denel or other RSA sites.
US Army TACOM ARDEC General Dynamics Ordnance and Tactical Systems
Denel Munitions Naschem
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11/1/2007 3
Scope
• Tests ConductedA.
Sympathetic Reaction (SR) test
B.
Fragment Impact (FI) testC.Bullet Impact (BI) TestD.Fast Cook-Off (FCO) Test
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11/1/2007 4
Test Item
•
155mm XM0121A18 IHE Boat Tail–
Venting Base
•
SPX-1 Explosive Main Fill•
DPX-2 Explosive Supplementary Charge
•
Shell Covered with HDPE tube•
Palletised –
M795 Wooden Pallet with
Steel Straps
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11/1/2007 5
Sympathetic Reaction Test
•
STANAG 4396 as Guideline•
Two Tests Conducted
•
Test 1–
1x Donor (155mm XM0121A18 IHE BT)
–
1x Acceptor (155mm XM0121A18 IHE BT)•
Test 2–
1x Donor (155mm XM0121A18 IHE BT)
–
2x Acceptors (155mm XM0121A18 IHE BT)
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11/1/2007 6
SR Test 1 Set-Up
HDPE Tubes
Acceptor
(Orange)
Donor
(Green)
Inert x 2
(Blue)
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11/1/2007 7
SR Test 1 Set-Up (cont.)
Back witness plate
Bottom witness plates
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11/1/2007 8
SR Test 1 Results
•
Acceptor broke into large pieces which scattered over a large area out to 50m
•
Slight indent of boat tail rim (acceptor) on bottom witness plate
•
No indentation on vertical witness plate behind acceptor
•
Explosive scattered over a large area•
Two inert rounds ruptured along their longitudinal axis
•
Reaction Type III.
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11/1/2007 9
SR Test 1 Results (cont.)
Acceptor remains
SPX-1 remains
SPX-1 remains
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11/1/2007 10
SR Test 2 Set-Up
Acceptor 2
InertAcceptor 1
Donor
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11/1/2007 11
SR Test 2 Results
•
Both acceptors broke up into large pieces which scattered over a large area out to 50m
•
Slight indent of boat tail rim (acceptor 1 & 2) on bottom witness plate
•
No indentation on vertical witness plate behind acceptor
•
Explosive scattered over a large area•
Inert round was ruptured along its longitudinal axis
•
Reaction Type III
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11/1/2007 12
SR Test 2 Results (cont.)
Donor indent
Acceptor indents
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11/1/2007 13
Fragment Impact Test
•
STANAG 4496 used as guideline •
Bare Shell Test –
1x 155mm XM0121A18 IHE BT -
Shell only
•
In Pallet Test –
1x 155mm XM0121A18 IHE BT –
strapped in
M795 pallet with HDPE tube
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11/1/2007 14
Fragment
STANAG 4496 specifications:•
18.6g
•
Conical shape: 14.3mm diameter, 15.56mm total length, 20º
angle tip
•
Mild carbon steel•
Impact velocity: 1830 ±
60m/s
(6000 ±
200ft/s)•
Hardness <270 HB
•
Conical tip facing forward
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11/1/2007 15
FI Bare Shell Set-Up
•
One XM0121A18 shell placed on top of steel plate with white vertical witness plate behind
•
30mm gun launched fragment•
Gun positioned 6m from the test item
•
Maximum sensitivity impact point was 445mm from the bottom of the shell
•
Four BOP gauges were positioned in two rows•
Velocity screens were set 360mm from the shell
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11/1/2007 16
FI Bare Shell Set-Up (cont.)
Vertical witness plate
Bottom witness plate
Gun
BOP
Velocity screens
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11/1/2007 17
FI Bare Shell Results
•
Test item vented at base and explosive burned•
No indentation on bottom witness plate
•
No fragment marks on vertical witness plate•
No scattered explosive
•
Explosive remains on the plug adapter•
Shell was 2.29m from its original position, 15º
right of the shooting line•
Reaction Type V
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11/1/2007 18
FI Bare Shell Test Results (cont.)
Plug Adapter / Boat Tail Assembly
Shell Body
Fragment impact hole
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11/1/2007 19
FI In Pallet Set-Up
•
One XM0121A18 shell assembled in pallet with HDPE tube cover, one inert shell and wood supports
•
30mm gun launched fragment•
Gun positioned 6m from the test item
•
Maximum sensitivity impact point was 445mm from the bottom of the shell
•
Four BOP gauges were positioned in two rows•
Velocity screens were set 360mm from the shell
•
Strapped pallet placed on 25mm thick witness plate with vertical witness plate behind
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11/1/2007 20
FI In Pallet Set-Up (cont.)
Live shell Inert shell
Wooden spacers
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11/1/2007 21
FI In Pallet Results•
Explosive burned through frag
impact hole
•
Shell did not vent from base•
Pallet intact after impact, ignited by burning shell and burned out completely
•
Piece of shell wall, supplementary charge cup and cavity liner recovered from inside the shell
•
No indentation on witness plates•
Reaction Type V
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11/1/2007 22
FI In Pallet Results (cont.)
Inert Shell
Test Shell
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11/1/2007 23
Bullet Impact Tests
•
STANAG 4241 used as guideline•
Two series of tests were conducted with armor
piercing ammunition –
first 7.62mm then 50 cal–
Test 1 Shot 1: 7.62mm AP –
Shell inside HDPE
tube, assembled in pallet –
Test 1 Shot 2: 7.62mm bare shell in pallet
–
Test 1 Shot 3: 7.62mm bare shell in pallet–
Test 2 Shot 1: 50 cal –
Shell inside HDPE tube,
in pallet–
Test 2 Shot 2: 50 cal –
bare shell no pallet
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11/1/2007 24
BI T1 S1/S2,S3 Set-Up and S1 & S2 Results
•
7.62mm AP•
Gun was positioned 10.3m from the test item•
Impact point was to be 445mm from the bottom of the shell•
Four BOP gauges were positioned in two rows•
Velocity screens for projectile velocity determination
Inert shell
Live round in tube No penetration on 1st
or 2nd
shot
Live round
Inert shell
S2 & S3 Setup
S1 Setup
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11/1/2007 25
BI Test 1 Shot 3 Results
•
Shell body perforated•
Shell vented at base and flew upwards
•
Slight indentation on bottom witness plate•
No fragment marks on vertical witness plate
•
Scattered explosive over a large area•
Shell was 11.85m from its original position
•
Reaction Type V
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11/1/2007 26
BI Test 1 Shot 3 Results (cont.)
Explosive remains in shell above bullet track
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11/1/2007 27
BI Test 2 Shot 1 and 2 Set-Up•
50 cal. AP•
Gun positioned 9.8m from the test item•
Impact point 445mm from the bottom of the shell•
Four BOP gauges were positioned in two rows, •
Velocity screens to measure projectile velocity
Live shell
Inert shell
Shot 1 setup Shot 2 setup
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11/1/2007 28
BI Test 2 Shot 1 Results
•
Projectile vented at base and flew upwards •
Slight indentation on bottom witness plate
•
No fragment marks on vertical witness plate•
Scattered explosive over a large area
•
Shell was 9.6m from its original position•
Plug adapter was 54mm from original position
•
Reaction Type
V
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11/1/2007 29
BI Test 2 Shot 1 Results (cont.)
Explosive remains with bullet track
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11/1/2007 30
BI Test 2 Shot 2 Results
•
Shell vented at base and flew upwards •
Slight indentation on bottom witness plate
•
No fragment marks on vertical witness plate
•
Scattered explosive over a large area•
Shell was 29.2m from its original position
•
Reaction Type IV
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11/1/2007 31
BI Test 2 Shot 2 Results (cont.)
Bullet entrance hole
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11/1/2007 32
Fast Cook-Off Test
•
STANAG 4240 used as guideline•
Compact and fuel efficient setup used with bar round
•
One test was conducted with bare round•
3 x 210ℓ
drums were used to construct a flue•
The shell was positioned m above the fuel level on a metal grid
•
5ℓ
of JetA1 fuel was poured on top of 50ℓ
water (in the bottom drum)
•
6 x Type K thermocouples were positioned around the centre line of the shell to measure the temperature
•
Three 2.5m x 1.25m x 25mm vertical witness plates were positioned behind and alongside the constructed oven
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11/1/2007 33
FCO Test Results
•
Shell vented 96 seconds after ignition•
Explosive scattered over a large area•
Charred explosive remains found inside the flue•
Shell body was intact at 11.04m •
Lifting plug was recovered 41.1m•
Bottom of fuze cavity liner was recovered•
Flame temperatures were according to STANAG•
Reaction Type IV
Intact projectile body
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11/1/2007 34
Summary
Test Palletised HDPE Tube
Reaction Type
SR (1) Y Y III
SR (2) Y Y III
FI bare shell N N V
FI in pallet Y Y VBI (T1S1)7.62mm Y Y No penetration
BI (T1S2)7.62mm Y N No penetration
BI (T1S3)7.62mm Y N V
BI (T2S1)50 cal. Y Y V
BI (T2S2)50 cal. N N IV
FCO N N IV
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11/1/2007 35
Conclusions
•
The testing was done in a very professional manner and was fully monitored by ARDEC and contractor team
•
The Denel XM0121 IHE projectile has significant reduced sensitivity to stimuli utilized in test series when compared to current US 155mm ammunition
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11/1/2007 36
ACA2P
Team