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Elimination of WasteElimination of Waste
Your Workplace
- You are the expert
- You know what your work site
needs
What is 5S?
What is 5S?
5S
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5S Process Purpose1. To learn how to identify and
eliminate waste
2. To improve your work environment- Safety- People- Quality- Responsiveness- Cost
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The Process: 5 StepsThe Process: 5 Steps
• Clear by red tagging
Sort
• Clean it
SweepStandardize• Establish Standards
•
Sustain
Discipline (Practice) Eliminate
Waste
Straighten
• Get Organized
Workplace Organization thru
Visual Controls
How?How?Your
Workplace
- You are the expert
- You know what your work site
needs
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Visual Workplace: The 5 S's
Straighten
SweepStandardize
SustainEliminate
Waste
Sort
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The 5 S’s: Visual Workplace
1. Sort – Sort through items, keep only what is needed while disposing of what is not.
2. Straighten (orderliness) – “A place for everything and everything in its place.”
3. Shine (cleanliness) – The cleaning process often acts as a form of inspection that exposes abnormal conditions.
4. Standardize – Develop systems and procedures to maintain and monitor the first three S’s.
5. Sustain (self-discipline) – Maintaining a stabilized workplace in an ongoing process of continuous improvement.
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5S Working FlowDiscuss Red Tag Standards
Complete Red Tagging Process
Tour / Improvement Review
Straighten & Sweep (Waste Elimination)
Tour / Improvement Review
Set Standards & Make Visual
Develop PMP Checks & Assignments
Tour / Improvement Review
Establish Continuous Improvement Board / Wall
Assign Remaining Open Items
Summarize / Wrap-up
Set Standards
Standardize
Sustain
Sweep
Straighten
Sort RED RED TAG
TAG
Define the Purpose
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Straighten
SweepStandardize
Sustain
Sort
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Straighten
SweepStandardize
Sustain
Sort
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Straighten
SweepStandardize
Sustain
Sort
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Straighten
SweepStandardize
Sustain
Sort
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Why Standardize & Make Visual
Why do we standardize ?
- Defines a place for everything
- Establishes a baseline for continuous improvement
Why do we make things visual ?
- Promotes adherence to standards
- Abnormalities become obvious
- Everybody can be inspectors!
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Discipline In Process
Processes require ongoing inspection and follow-up to ensure "Standardized Work" is sustained.
Standardize
InspectSustain