Certificate Registration No.12 100/104 4269
Electric part-turn actuators
Operation instructions
SG 05.1 – SG 12.1SGR 05.1 – SGR 12.1with actuator controls
AUMA MATIC AM 01.1
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Table of contents Page
1. Safety instructions 41.1 Range of application 41.2 Commissioning (electrical connection) 41.3 Maintenance 41.4 Warnings and notes 4
2. Short description 4
3. Technical data 5
4. Additional information to the wiring diagram legend 8
5. Transport, storage and packaging 95.1 Transport 95.2 Storage 95.3 Packaging 9
6. Manual operation 10
7. Mounting to valve 11
8. Electrical connection 128.1 Connection with AUMA plug/socket connector 128.2 AUMA MATIC on wall bracket (accessory) 138.3 Heater 138.4 Motor protection 138.5 Remote position transmitter 138.6 Fitting the cover 13
9. Setting the end stops for part-turn actuators on butterfly valves 149.1 Setting end stop CLOSED 149.2 Setting end stop OPEN 149.3 Setting limit switching
CLOSED 14
10. Setting the end stops for part-turn actuators on ball valves 1510.1 Setting end stop OPEN 1510.2 Setting end stop CLOSED 1510.3 Setting limit switching OPEN 15
11. Changing the swing angle 1611.1 Increasing the swing angle 1611.2 Reducing the swing angle 16
12. Opening the switch compartment 1712.1 Removing the cover from the switch compartment 1712.2 Pulling off the indicator disc 17
13. Setting the limit switching 1813.1 Setting end position CLOSED (black section) 1813.2 Setting end position OPEN (white section) 1813.3 Checking the limit switches 18
Scope of these instructions: These instructions are valid for part-turn actuators of the type rangesSG 05.1 – SG 12.1 and SGR 05.1 – SGR 12.1with the actuator controls AM 01.1.These operation instructions are only valid for “clockwise closing”,i.e. driven shaft turns clockwise to close the valve.
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Page
14. Setting of the DUO limit switching (option) 1914.1 Setting direction CLOSE (black section) 1914.2 Setting direction OPEN (white section) 1914.3 Checking the DUO limit switches 19
15. Setting the torque switching 2015.1 Setting 2015.2 Checking the torque switches 20
16. Test run 2116.1 Checking the direction of rotation 2116.2 Checking the setting of the limit switching 2216.3 Checking the type of seating 22
17. Setting the potentiometer (option) 23
18. Setting the electronic position transmitter RWG (option) 2418.1 Setting 2-wire system 4 – 20 mA and 3- /4-wire system 0 – 20 mA 2518.2 Setting 3- /4- wire system 4 – 20 mA 26
19. Setting the mechanical position indicator 27
20. Closing the switch compartment 27
21. Setting the operating time 28
22. Actuator controls AUMA MATIC 2922.1 Functions of the diagnosis LEDs on the interface board (standard version) 2922.2 Programming the logic board 3022.3 EMERGENCY-OPEN and EMERGENCY-CLOSE signal (option) 31
23. Electronic positioner (option) 3223.1 Technical data 3223.2 Setting 3223.2.1 Setting type of signal 3323.2.2 Setting actuator behaviour on loss of signal 3423.3 Positioner adjustment end position CLOSED (standard version) 3523.4 Positioner adjustment end position OPEN (standard version) 3623.5 Setting the sensitivity 3623.6 Positioner adjustment end position OPEN (inverse operation) 3823.7 Positioner adjustment end position CLOSED (inverse operation) 3923.8 Positioner in Split Range version (option) 4023.8.1 Split Range: description of functions 4023.8.2 Programming 4023.8.3 Positioner adjustment for Split Range 40
24. Fuses 42
25. Enclosure protection IP 68 (option) 43
26. Applications in Ex zone 22 (option) 44
27. Maintenance 45
28. Lubrication 45
29. Disposal and recycling 45
30. Service 45
31. Spare parts list part-turn actuator SG(R) 05.1 – SG(R) 12.1 with plug/socket connector 46
32. Spare parts list controls AUMA MATIC 48
33. Declaration of Conformity and Declaration of Incorporation 50
Index 51
Addresses 52
1. Safety instructions1.1 Range of application AUMA actuators are designed for the operation of industrial valves,
e.g. butterfly valves and ball valves.For other applications, please consult us. The manufacturer is not liable forany possible damage resulting from use in other than the designated appli-cations. Such risk lies entirely with the user.Observance of these operation instructions is considered as part of thecontrols’/actuator’s designated use.
1.2 Commissioning(electrical connection)
During electrical operation, certain parts inevitably carry lethal voltages.Work on the electrical system or equipment must only be carried out by askilled electrician himself or by specially instructed personnel under thecontrol and supervision of such an electrician and in accordance with theapplicable electrical engineering rules.
1.3 Maintenance The maintenance instructions (refer to page 45) must be observed, other-wise a safe operation of the actuator is no longer guaranteed.
1.4 Warnings and notes Failure to observe the warnings and notes may lead to serious injuries ordamage. Qualified personnel must be thoroughly familiar with all warningsand notes in these operation instructions.Correct transport, proper storage, mounting and installation, as well ascareful commissioning are essential to ensure a trouble-free and safe oper-ation.During operation, the part-turn actuator warms up and surface temperatures> 60 °C may occur. Check the surface temperature prior to contact in orderto avoid burns.
The following references draw special attention to safety-relevant proce-dures in these operation instructions. Each is marked by the appropriatepictograph.This pictograph means: Note!“Note” marks activities or procedures which have major influence on thecorrect operation. Non-observance of these notes may lead to consequen-tial damage.This pictograph means: Electrostatically endangered parts!If this pictograph is attached to a printed circuit board, it contains partswhich may be damaged or destroyed by electrostatic discharges. If theboards need to be touched during setting, measurement, or for exchange, itmust be assured that immediately before a discharge through contact withan earthed metallic surface (e.g. the housing) has taken place.This pictograph means: Warning!“Warning” marks activities or procedures which, if not carried out correctly,can affect the safety of persons or material.
2. Short description AUMA part-turn actuators type SG 05.1 – SG 12.1 and SGR 05.1 – SGR 12.1have a modular design. The actuators are driven by an electric motor andcontrolled with the electronic controls AM 01.1, which are included in thescope of delivery.A handwheel is provided for manual operation.The limitation of travel is realised via limit switches in both end positions.Torque seating is also possible in both end positions. The type of seating isdetermined by the valve manufacturer. Additionally, a mechanical end stop isprovided for the protection of the valve. This is not, however, designed to beapproached during normal operation.
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
3. Technical data
Features and functionsType of duty 1) SG: Short time duty S2 - 15 min
SGR: Intermittent duty S4 - 25 %Motors Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 34 (SG and SGR)
Options: 1-phase AC motor (SG only)DC shunt motor (SG only)
Insulation class Standard: F, tropicalizedOption: H, tropicalized (3-phase AC motors only)
Motor protection Standard: Thermoswitches (NC)(DC motors without motor protection)
Option: PTC thermistors (according to DIN 44082)Self-locking YesSwing angle Standard: 80° to 110° adjustable between min. and max. value.
Options: 30° – 40°, 40° – 55°, 55° – 80°, 110° – 160°, 160° – 230° or 230° – 320°Limit switching Counter gear mechanism for end positions CLOSED and OPEN
Standard: Single switch (1 NC and 1 NO) for each end positionOptions: Tandem switch (2 NC and 2 NO) for each end position,
switches galvanically isolatedTriple switch (3 NC and 3 NO) for each end position, switchesgalvanically isolatedIntermediate position switch (DUO limit switching), availablefor any intermediate position
Torque switching Infinitely adjustable torque switching for direction OPEN and CLOSEStandard: Single switch (1 NC and 1 NO) for each directionOptions: Tandem switch (2 NC and 2 NO) for each direction, switches
galvanically isolatedPosition feedback signal,analogue (options)
Potentiometer or 0/4 – 20 mA (RWG)For further details, see separate data sheet
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSEDRunning indication (option) Blinker transmitterHeater in switch compartment Standard: Resistance type heater with 5 W, 24 V DC
Options: Self-regulating PTC heater, 5 – 20 W24 – 48 V AC/DC, 110 – 250 V AC/DC or 380 – 400 V AC
Motor heater (option) 12.5 WManual operation Manual drive for setting and emergency operation, handwheel does not rotate during
electrical operation.Option: Handwheel lockable
Connection to controls AUMA plug/socket connector with screw type connectionSplined coupling for connectionto the valve shaft
Standard: Coupling without boreOptions: Machined coupling with bore and keyway, square bore or bore with two-flats
according to EN ISO 5211Valve attachment Dimensions according to EN ISO 5211
Voltage supply Refer to name plate of actuator controlsExternal supply of the electronics(option)
24 V DC + 20 % /– 15 %,Current consumption: Basic version approx. 200 mA, with options up to 500 mA
Switchgear Standard: Reversing contactors2) (mechanically and electrically interlocked)for motor power up to 1.5 kW
Options: Thyristor unit (recommended for modulating actuators)for motor power up to 1.5 kW, 500 V AC with internal fuses
Control Standard: Control inputs 24 V DC, OPEN - STOP - CLOSE (via opto-isolator,with one common), current consumption: approx. 10 mA per inputObserve min. duration of impulse for modulating actuators
Option: Control inputs 220 V AC, OPEN - STOP - CLOSE (via opto-isolator,with one common), current consumption: approx. 15 mA per input
1) Based on 20 °C ambient temperature and at an average load with running torque according to Technical data SG or SGR2) The lifetime guaranteed by the manufacturer amounts to min. 2 million cycles. If a higher number of switching cycles is to be expected, thyristor units with
virtually unlimited lifetime should be used
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Output signals Standard: 5 output relays with gold-plated contacts:4 potential-free NO contacts with one common:max. 250 V AC, 0.5 A (resistive load)Standard configuration:End position OPEN, end position CLOSED, selector switch REMOTE,selector switch LOCAL1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load)for collective fault signalStandard configuration:Torque fault, phase failure, motor protection tripped
Option: Signals in connection with positioner:End position OPEN, end position CLOSED (requires tandem switchwithin actuator)Selector switch REMOTE, selector switch LOCAL via selector switch2nd level1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load)for collective fault signalStandard configuration:Torque fault, phase failure, motor protection tripped
Voltage output Standard: Auxiliary voltage 24 V DC, max. 50 mA for supply of the control inputs,galvanically isolated from internal voltage supply
Option: Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs,3),galvanically isolated from internal voltage supply
Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)Push buttons OPEN - STOP - CLOSE3 indication lights:End position CLOSED (yellow), collective fault signal (red),end position OPEN (green)
Option: Protection cover, lockableFunctions Standard: Switch-off mode adjustable
Limit or torque seating for end position OPEN and end position CLOSEDOverload protection against excessive torques over the whole travelExcessive torque (torque fault) can be excludedby collective fault signalPhase failure monitoring with automatic phase correctionPush-to-run operation or self-retaining in REMOTEPush-to-run operation or self-retaining in LOCALBlinker transmitter signal can be switched on or off by actuator (option)
Options: Positioner4):Nominal position value via analogue input E1 = 0/4 – 20 mAAdjustable behaviour on loss of signalAdjustable sensitivity (dead band) and pause timeSplit Range operation
Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitchesin the actuator motor
Options: Additional thermal overload relay in the controlsPTC tripping device in combination with PTC thermistorsin the actuator motor
Electrical connection Standard: AUMA plug/socket connector with screw type connectionThreads for cable glands Standard: Metric threads
Options: Pg-threads, NPT-threads, G-threadsWiring diagram Wiring diagram according to commission number included in deliveryFurther options for version with RWG in the actuatorPosition feedback(Option)
Analogue output E2 = 0/4 – 20 mA (load max. 500 Ω)
3) Not possible in combination with PTC tripping device4) Requires position transmitter in actuator
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Operation instructions SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Service conditionsEnclosure protection accordingto EN 60 529 5)
Standard: IP 67Options: IP 68
IP 67-DS (Double Sealed)IP 68-DS (Double Sealed)(Double Sealed: electrical connection compartment additionally sealedagainst interior)
Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plantswith a low pollutant concentration
Options: KS Suitable for installation in occasionally or permanently aggressiveatmosphere with a moderate pollutant concentration(e.g. in wastewater treatment plants, chemical industry)
KX Suitable for installation in extremely aggressive atmospherewith high humidity and high pollutant concentration
KX-G same as KX, however aluminium-free version (outer parts)Finish coating Standard: Two-component iron-mica combinationStandard colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Other colours are possible on requestAmbient temperature Standard SG: – 25 °C to + 70 °C
Standard SGR: – 25 °C to + 60 °C (with 3-phase AC motor)Options: – 40 °C to + 60 °C, low temperature incl. heating system
– 50 °C to + 60 °C, extreme low temperature incl. heating system(SG with 3-phase AC current only)
Lifetime SG 05.1/SG 07.1: 20,000 operating cycles (OPEN - CLOSE - OPEN) for 90°SG 10.1: 15,000 operating cycles (OPEN - CLOSE - OPEN) for 90°SG 12.1: 10,000 operating cycles (OPEN - CLOSE - OPEN) for 90°SGR 05.1 – 12.1:6) min. 2.5 million operations (control steps)
AccessoriesWall bracket7) AUMA MATIC mounted separately from the actuator, including plug/socket connector.
Connecting cables on request.Recommended for high ambient temperatures, difficult access, or in case of heavyvibrations during service.
Other informationEU Directives Electromagnetic Compatibility (EMC): (89/336/EEC)
Low Voltage Directive: (73/23/EEC)Machinery Directive: (98/37/EC)
Reference documents Product description “Electric part-turn actuators SG”Product description, “Actuator controls AUMA MATIC”Dimension sheets SG/SGR “with integral controls AUMA MATIC”Technical data SG/SGRTechnical data AM 01.1Electrical data SG/SGR
5) For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended. Additionally, for enclosureprotection IP 68, we recommend to use the double sealed terminal compartment DS.For special motors, the enclosure protection according to the name plate applies
6) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possiblemaintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process
7) Cable length between actuator and AUMA MATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, an RWGhas to be used in the actuator
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
4. Additional information to the wiring diagram legend
Information A: A running indication is possible if blinker transmitter (S5) is installed(opening and closing of contacts).Direction CLOSE: Connections XK 6 - XK 7Direction OPEN: Connections XK 6 - XK 8Contacts remain closed in end position.When connected to an external PLC, the blinking signal can be switched offvia the DIP-switches (table 6, page 30).
Information B: The type of seating in the end positions is determined by the valve manufac-turer. The setting is done at the programming switches S1-2 and S3-2 (seepage 30). The tripping of a torque switch in an intermediate positionswitches off the actuator and causes a fault signal.The limit switches serve for signalisation when switching off by torqueseating. They need to be set so that the appropriate switch is tripped shortlybefore reaching the end position. If the torque switch trips before the limitswitch, the actuator is switched off and a fault signal is generated.For further programming possibilities, e.g. self-retaining in operation modeREMOTE, see table 6, page 30.
Information D: The following faults are registered and can be transmitted to the controlroom as a potential-free collective fault signal:
- Power failure- Phase failure- Motor protection tripped- Torque switch tripped in mid-travel.This signal can be switched off on the logic board, see table 6, page 30.
Information E: Input signals according to DIN 19 240.The nominal operation current of inputs XK 2, XK 3, and XK 4 amounts to10 – 15 mA. If the internal voltage 24 V DC is used for remote control, itmust only be connected via potential-free contacts.
Information F: In case of wrong phase sequence, the running direction is automaticallyadjusted. In case of a phase failure, the actuator stops. The fault is indicatedat LED V14 on the interface board (see page 29). For collective fault signal,see information D.
Information G: Potential-free contacts are available for signals. The internal control voltage(XK 11 /+ 24 V and XK 5 /– 24V) must not be used for external lamps, relaysetc.
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
5. Transport, storage and packaging5.1 Transport .For transport to place of installation, use sturdy packaging..Do not attach ropes or hooks to the handwheel for the purpose of lifting by
hoist.. If part-turn actuator is mounted on valve, attach ropes or hooks for thepurpose of lifting by hoist to valve and not to part-turn actuator.
Fitting the ball handle: To avoid damage during transport, the ball handles are fitted to the inside ofthe handwheel. Prior to commissioning, the ball handle has to be fitted inthe correct position..Remove cap nut (figure 1)..Pull out ball handle and re-insert in correct position..Fasten with cap nut..Remove label from the handwheel for fitting the ball handle.
5.2 Storage .Store in well-ventilated, dry room..Protect against floor dampness by storage on a shelf or ona wooden pallet..Cover to protect against dust and dirt..Apply suitable corrosion protection agent to bare surfaces.
If part-turn actuators are to be stored for a long time (more than 6 months),the following points must be observed additionally:.Prior to storage: Protect bare surfaces, in particular the output drive parts
and mounting surface, with long-term corrosion protection agent..Check for corrosion approximately every 6 months. If first signs of corro-sion show, apply new corrosion protection.
After mounting, connect part-turn actuator immediately toelectrical mains, so that condensation is prevented by theheater.
5.3 Packaging Our products are protected by special packaging for the transport ex works.The packaging consists of environmentally friendly materials which caneasily be separated and recycled.We use the following packaging materials: wood, cardboard, paper, and PEfoil. For the disposal of the packaging material, we recommend recyclingand collection centres.
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Figure 1
Cap nut
Ball handle
Ball handle
6. Manual operationThe actuator may be operated manually for purposes of setting andcommissioning, and in case of motor failure or power failure.
Engaging manual operation: Manual operation is activated by pulling at the handwheel. A change-over isnot required. The handwheel does not rotate during motor operation..Turning the handwheel during motor operation results in
an extension or reduction of the operating time, dependingon the direction of rotation.. It is not necessary to use an extension for manual opera-tion. Excessive force may cause damage.
Disengaging manual operation: Release handwheel.Handwheel has to engage.
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
7. Mounting to valve .Prior to mounting, the part-turn actuator must be checkedfor any damage. Damaged parts must be replaced by origi-nal spare parts..After mounting, check part-turn actuator for damage topaint finish. If damage to paint-finish has occurred aftermounting, it has to be touched up to avoid corrosion.
.For butterfly valves, the recommended mounting position is end positionCLOSED (Prior to mounting, bring the part-turn actuator to the mechan-ical end stop CLOSED by turning the handwheel clockwise.)..For ball valves, the recommended mounting position is end positionOPEN (Prior to mounting, bring the part-turn actuator to the mechanicalend stop OPEN by turning the handwheel counterclockwise.)..Thoroughly degrease mounting faces of part-turn actuator and valve..Apply a small quantity of grease to the valve shaft..Place coupling sleeve onto valve shaft and secure(refer to figure 2, detail A or B), ensure that dimensions X, Y, and Z areobserved (refer to table 1)..Apply non-acidic grease at splines of coupling..Fit actuator so that fixing holes in actuator and valve mounting flange arein alignment.If necessary, move actuator up or down one tooth on the coupling. Ifrequired, turn handwheel/crank a little in direction OPEN or CLOSE untilholes align to the threads..Ensure that the spigot (if provided) mates uniformly in the recess and thatthe mounting faces are in complete contact..Fasten the actuator with bolts of minimum quality 8.8 using lock washers.Fasten bolts evenly crosswise to the appropriate torque according to table 1.
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
A
X
B
Z
Y
Figure 2
Coupling
Valve
Grub screw
Type X max. Y max. Z max. 8.8 TA [Nm]
SG(R) 05.1-F05 5 3 60 4 x M6 11
SG(R) 05.1-F07 5 3 60 4 x M8 25
SG(R) 07.1-F07 7 3 60 4 x M8 25
SG(R) 07.1-F10 7 3 60 4 x M10 51
SG(R) 10.1-F10 10 3 77 4 x M10 51
SG(R) 10.1-F12 10 3 77 4 x M12 87
SG(R) 12.1-F12 10 6 100 4 x M12 87
SG(R) 12.1-F14 10 6 100 4 x M12 87
Table 1: Dimensions for couplings/fastening torques for bolts
8. Electrical connection Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.
In case the actuator controls is equipped with a fieldbus interface(Profibus DP or Modbus), refer to the operation instructions of the respectivefieldbus for a description of the bus and electrical connection.
Make sure to respect electromagnetic compatibility (EMC) when installingcables:Signal and bus cables are susceptible to interference.Motor cables are interference sources..Lay cables being susceptible to interference or sources of interference at
the highest possible distance from each other..The interference immunity of signal and bus cables increases if the cablesare laid close to the ground potential.. If possible, avoid laying long cables and make sure that they are installedin areas being subject to low interference..Avoid long parallel paths with cables being either susceptible to interfer-ence or interference sources.
8.1 Connection with AUMA plug/socket connector.Check if type of current, supply voltage, and frequency correspond tocontrol and motor data (refer to name plates at part-turn actuator andcontrols)..Loosen bolts (50.01) (figure 3) and remove plug cover..Loosen screws (51.01) and remove socket carrier (51.0) from plug cover(50.0).. Insert cable glands suitable for connecting cables.(The enclosure protection stated on the name plate is only ensured if suit-able cable glands are used)..Seal cable entries which are not used with suitable plugs..Connect cables according to order-related wiring diagram..The wiring diagram applicable to the actuator is attached to the handwheelin a weather-proof bag, together with the operation instructions. In casethe wiring diagram is not available, it can be obtained from AUMA (statecommission no., refer to name plate) or downloaded directly from theInternet (www.auma.com).
A special parking frame (figure 4) for protection against touching the barecontacts and against environmental influences is available.
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Figure 3: Connection
50.0
50.01
51.0
51.01
Figure 4: Parking frame (accessory)
Parking frame
Technical data Power terminals1) Protective earth Control terminalsNo. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins/socketsMarking U1, V1, W1, U2, V2, W2 1 to 50Connecting voltage max. 750 V – 250 VCurrent max. 25 A – 16 AType of customer connection Screws Screw for ring lug ScrewsCross section max. 6 mm2 6 mm2 2.5 mm2
Material: Pin/socket carrier Polyamide Polyamide PolyamideContacts Brass (Ms) Brass (Ms) Brass, tin plated or gold plated (option)
1) Suitable for copper wires. For aluminium wires, please contact AUMA
Table 2: Technical data AUMA plug/socket connector
8.2 AUMA MATIC on wall bracket (accessory)
The AUMA MATIC can also be mounted separately from the actuator on awall bracket..For the connection of actuator and AUMA MATIC on wall bracket, use suit-
able flexible and screened connecting cables(Connecting cables are available on request.)..Permissible cable distance between actuator and AUMA MATIC amountsto a max. of 100 m..Versions with potentiometer in the actuator are not suitable. Instead of thepotentiometer, an RWG has to be used in the actuator..Connect the wires to the actuator in correct phase sequence.Check the direction of rotation before switching on (see page 21).
8.3 Heater AUMA part-turn actuators have a heater installed as standard. Unlessordered otherwise, the heater is internally supplied.
8.4 Motor protection In order to protect against overheating and impermissibly high temperaturesat the actuator, PTC thermistors or thermoswitches are embedded in themotor winding. The thermoswitch is tripped as soon as the max. permissiblewinding temperature has been reached.
8.5 Remote position transmitter For the connection of remote position transmitters (potentiometer, RWG),screened cables must be used.
8.6 Fitting the cover After connection:. Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it withscrews (51.01)..Clean sealing faces at the plug cover and the housing..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces..Replace plug cover (50.0) and fasten bolts (50.01) evenly crosswise..Fasten cable glands with the specified torque to ensure the requiredenclosure protection.
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Figure 5: AM on wall bracket
Connecting cable to actuator
9. Setting the end stops for part-turn actuators on butterfly valves
For actuators on ball valves refer to page 15, clause 10.
The settings can only be performed if the valve has not yet been mounted ina pipeline. . If part-turn actuators are supplied without a valve:
hex. bolts (03, figure 6) are not fastened.. If part-turn actuators are supplied with a valve:hex. bolts (03, figure 6) are fastened.End stops and limit switching have already been set andonly have to be checked.
9.1 Setting end stop CLOSED . If hex. bolts (03, figure 6) are fastened:loosen by approx. 3 turns..Turn handwheel clockwise (closing direction), until valve is closed(end position CLOSED).Check whether end stop (10) has rotated, otherwise turn end stop (10)clockwise up to the stop.. In case end position CLOSED has been passed:reverse several turns at the handwheel and approach end position again..Turn end stop (10) by 1/8 turn counterclockwise(Protective cap (16) must not be loosened in the process.).
The end stops are designed for the protection of the valve.They have to be set as to ensure that they are not usedduring normal operation.
.Fasten hex. bolts (03) crosswise with torque 25 Nm.
9.2 Setting end stop OPEN The swing angle has been set in the factory. Therefore, the end stop OPENneed not be set.
9.3 Setting limit switchingCLOSED
After setting the end stop CLOSED, the limit switching for end positionCLOSED can be set immediately (page 18, clause 13.). For this, the switchcompartment has to be opened and the indicator disc has to be removed(refer to page 17, clause 12.).
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
16 10
03
Figure 6: Setting end stop CLOSED
10. Setting the end stops for part-turn actuators on ball valves
For actuators on butterfly valves refer to page 14, clause 9.
The settings can only be performed if the valve has not yet been mounted ina pipeline. . If part-turn actuators are supplied without a valve:
hex. bolts (03, figure 7) are not fastened.. If part-turn actuators are supplied with a valve:hex. bolts (03, figure 7) are fastened.End stops and limit switching have already been set andonly have to be checked.
10.1 Setting end stop OPEN . If hex. bolts (03, figure 7) are fastened:loosen by approx. 3 turns..Turn handwheel counterclockwise (opening direction), until valve is open(end position OPEN).Check whether end stop (10) has rotated, otherwise turn end stop (10)counterclockwise up to the stop.. In case end position OPEN has been passed:reverse several turns at the handwheel and approach end position OPENagain..Turn end stop (10) by 1/8 turn clockwise.(Protective cap (16) must not be loosened in the process).
The end stops are designed for the protection of the valve.They have to be set as to ensure that they are not usedduring normal operation.
.Fasten hex. bolts (03) crosswise with torque 25 Nm.
10.2 Setting end stop CLOSED The swing angle has been set in the factory. Therefore, the end stopCLOSED need not be set.
10.3 Setting limit switching OPEN After setting the end stop OPEN, the limit switching for end position OPENcan be set immediately (page 18, clause 13.). For this, the switch compart-ment has to be opened and the indicator disc has to be removed(refer to page 17, clause 12.).
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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
16 10
03
Figure 7: Setting end stop OPEN
11. Changing the swing angle The swing angle only has to be changed if the swing range for setting theend stops (clauses 9. and 10.) is not sufficient.
Unless ordered otherwise, the swing angle is set to 90°.In the standard version, the swing angle can be adjusted within the range of80° to 110°.For optional swing angle ranges, refer to Technical data, page 5.
11.1 Increasing the swing angle .Unscrew protective cap (16) (figure 8)..While holding end stop nut (2.4) in position with open end wrench(19 mm), remove grub screw (2.02)..Turn end stop nut (2.4) counterclockwise.Do not exceed dimension A max. (table 3)..Move valve manually to the desired end position OPEN..Turn end stop nut (2.4) clockwise until it is tight up to the stop nut (7)..Degrease face of grub screw (2.02)..Hold end stop nut in position (2.4) with open end wrench (19 mm) andfasten grub screw (2.02) with torque 85 Nm..Check O-ring (016) and replace if damaged..Replace protective cap (16).
11.2 Reducing the swing angle .Unscrew protective cap (16) (figure 8)..While holding end stop nut (2.4) in positionwith open end wrench (19 mm), remove grub screw (2.02)..Move valve into the desired end position OPEN..Turn end stop nut (2.4) clockwise until it is tight up to the stop nut (7) anddo not fall below dimension A min..Degrease face of grub screw (2.02)..Hold end stop nut in position (2.4) with open end wrench (19 mm) andfasten grub screw (2.02) with torque 85 Nm..Check O-ring (016) and replace if damaged..Replace protective cap (16).
16
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
16 2.4
2.02 016
A min.max.
7
Figure 8: Setting the swing angle
Type A min. [mm] A max. [mm]
SG 05.1/SGR 05.1 10 22
SG 07.1/SGR 07.1 10 22
SG 10.1/SGR 10.1 8 17
SG 12.1/SGR 12.1 12 23
Table 3
12. Opening the switchcompartment
To be able to carry out the following settings (clauses 13. to 19.), the switchcompartment must be opened and the indicator disc must be removed.
These settings are only valid for “clockwise closing”, i.e. driven shaft turnsclockwise to close the valve.
Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.
12.1 Removing the cover from the switch compartment.Remove 4 bolts and take off the cover at the switch compartment (figure 9).
12.2 Pulling off the indicator disc .Pulling off the indicator disc (figure 10). Open end wrench(approx. 14 mm) may be used as lever.
17
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Figure 9: Cover with indicator glass
DSR
WDR
Figure 10: Pulling off the indicator disc
Indicator disc
13. Setting the limit switching
13.1 Setting end position CLOSED (black section).Turn handwheel clockwise until valve is closed..To prevent that the end stop is reached (due to overrun) before the limitswitch has tripped, turn handwheel 4 turns (overrun) in counterclockwisedirection. During test run check overrun and, if necessary, correct settingof the limit switching..Press down and turn setting spindle A (figure 11) with screw driver(5 mm) in direction of arrow, thereby observe pointer B.While a ratchet is felt and heard, the pointer B moves 90° every time.When pointer B is 90° from mark C, continue turning slowly.When pointer B has reached the mark C, stop turning and release settingspindle. If you override the tripping point inadvertently (ratchet is heardafter the pointer has snapped), continue turning the setting spindle in thesame direction and repeat setting process.
13.2 Setting end position OPEN (white section).Turn handwheel counterclockwise until valve is open..To prevent that the end stop is reached (due to overrun) before the limitswitch has tripped, turn handwheel 4 turns (overrun) in clockwise direction.During test run check overrun and, if necessary, correct setting of the limitswitching..Press down and turn setting spindle D (figure 11) with screw driver(5 mm) in direction of arrow, thereby observe pointer E.While a ratchet is felt and heard, the pointer E moves 90° every time.When pointer E is 90° from mark F, continue turning slowly.When pointer E has reached the mark F, stop turning and release settingspindle. If you override the tripping point inadvertently (ratchet is heardafter the pointer has snapped), continue turning the setting spindle in thesame direction and repeat setting process.
13.3 Checking the limit switches The red test buttons T and P (figure 11) are used for manual operation ofthe limit switches..Turning T in direction of the arrow LSC (WSR) triggers limit switch Turning
T in direction of the arrow LSC (WSR) triggers limit switch CLOSED.The yellow indication light on the local controls is illuminated as long asthe test button is pushed down..Turning P in direction of the arrow LSO (WÖL) triggers limit switch OPEN.The green indication light on the local controls is illuminated as long as thetest button is pushed down.
18
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Figure 11: Control unit
A
T
B
C
D
P
E
F
14. Setting of the DUO limit switching (option)
Any application can be switched on or off via the two intermediate positionswitches.
For setting, the switching point (intermediate position) mustbe approached from the same direction as afterwards inelectrical operation.
14.1 Setting direction CLOSE (black section).Move valve to desired intermediate position..Press down and turn setting spindle G (figure 12) with screw driver(5 mm) in direction of arrow, while observing pointer H.While a ratchet is felt and heard, the pointer H moves 90° every time.When pointer H is 90° from mark C, continue turning slowly. When pointerH has reached the mark C, stop turning and release setting spindle. If youoverride the tripping point inadvertently (ratchet is heard after the pointerhas snapped), continue turning the setting spindle in the same directionand repeat setting process.
14.2 Setting direction OPEN (white section).Move valve to desired intermediate position..Press down and turn setting spindle K (figure 12) with screw driver(5 mm) in direction of arrow, while observing pointer L.While a ratchet is felt and heard, the pointer L moves 90° every time.When pointer L is 90° from mark F, continue turning slowly. When pointerL has reached the mark F, stop turning and release setting spindle. If youoverride the tripping point inadvertently (ratchet is heard after the pointerhas snapped), continue turning the setting spindle in the same directionand repeat setting process.
14.3 Checking the DUOlimit switches
The red test buttons T and P (figure 12) are used for manual operation of the DUOlimit switches..Turning T in direction of the arrow TSC (DSR) triggers DUO limit switch
CLOSED.The torque switch CLOSED is actuated at the same time..Turning P in direction of the arrow TSO (DÖL) triggers DUO limit switch OPEN.The torque switch OPEN is actuated at the same time..After checking the switches, the fault (red indication light) has to be reset usingthe OPEN or CLOSE push buttons of the local controls for operation in theopposite direction.
19
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Figure 12: Control unit
G
T
H
C
K
P
L
F
15. Setting the torque switching
15.1 Setting .The set torque must suit the valve!.This setting must only be changed with the consent of thevalve manufacturer!
.Loosen both lock screws O at the torque dial (figure 13)..Turn torque dial P to set it to the required torque (1 da Nm = 10 Nm).Example:Figure 13 shows the following setting:11.5 da Nm = 115 Nm for direction CLOSE12.5 da Nm = 125 Nm for direction OPEN.Tighten lock screws O again.The torque switches can also be operated in manual
operation..The torque switching acts as overload protection over fulltravel, also when stopping in the end positions by limitswitching.
15.2 Checking the torque switches The red test buttons T and P (figure 11) are used for manual operation ofthe torque switches:.Turning T in direction of the arrow TSC (DSR) triggers torque switch
CLOSED.The red indication light (fault) on the local controls is illuminated..Turning P in direction of the arrow TSO (DÖL) triggers torque switchOPEN.The red indication light (fault) on the local controls is illuminated.. If a DUO limit switching (optional) is installed in the actuator, the interme-diate position switches will be operated at the same time..After checking the switches, the fault (red indication light) has to be resetusing the OPEN or CLOSE push buttons of the local controls for operationin the opposite direction.
20
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
911
13
15
15
13 11
9
Figure 13: Torque switching heads
Setting CLOSED Setting OPEN
O O
P
O
16. Test run16.1 Checking the direction
of rotation.Place indicator disc on shaft.
The direction of rotation of the indicator disc (figure 14) indicates thedirection of rotation of the output drive.
.Move actuator manually to intermediate position or to sufficient distancefrom end position..Set selector switch to local control (I) (figure 15).
.Switch on the power supply..Press push button CLOSE (figure 16) and observe the direction of rota-tion:If the indicator disc turns clockwise, the direction of rotation is correct.
If the direction of rotation is wrong, switch off immediately.Afterwards correct phase sequence in the connecting cable fromthe wall bracket to the actuator and repeat test run.
21
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Figure 14: Indicator disc
OPEN CLOSED
Figure 15: Selector switch LOCAL
Figure 16: Push button CLOSED Figure 17: Push button STOP
16.2 Checking the setting of the limit switching.Set selector switch to position OFF (0) (figure 18).
The controls’ power supply is maintained in position OFF.
.Move actuator manually into both end positions of the valve..Check if limit switching is set correctly for both end positions. Herebyobserve that the appropriate switch is tripped in each end position andreleased again after the direction of rotation is changed. If this is not thecase, the limit switching must be set again.
When limit switching is set correctly:.Set selector switch to local control (I) (figure 15)..Perform test run at the local controls via push buttons OPEN - STOP -CLOSE.
16.3 Checking the type of seating The valve manufacturer states whether switching off in the end positionsshould be by limit switch (limit seating) or torque switch (torque seating)..For checking the setting, refer to page 30, subclause 22.2.
If no other options (clauses 17. to 19.) require setting:.Close switch compartment (see page 27, clause 20.).
22
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Figure 18: Push button OFF
17. Setting the potentiometer (option)
— For remote indication —.Move valve to end position CLOSED..Pull off indicator disc..Turn potentiometer (E2) counterclockwise until stop is felt.End position CLOSED corresponds to 0 %, end position OPEN to 100 %..Turn potentiometer (E2) back a little.
Due to the ratio of the reduction gearings for the positiontransmitter, the complete resistance range is not alwaysutilized for the whole travel. Therefore, an external possi-bility for adjustment (setting potentiometer) must beprovided.
.Perform fine-tuning of the zero point at external setting potentiometer(for remote indication).
23
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Figure 19: Control unit
E2
18. Setting the electronic position transmitter RWG (option)
— For remote indication or external control —
After mounting the part-turn actuator to the valve, check setting bymeasuring the output current (see subclauses 18.1 or 18.2, 18.1) andre-adjust, if necessary.
The position transmitter board (figure 20) is located under the cover plate(figure 21).
24
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Terminal plans KMS TP_ _ 4 / _ _ _
3- or 4- wire system
KMS TP _ 4 _ / _ _ _KMS TP _ 5 _ / _ _ _
2-wire systemOutput current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mAPowersupply
Uv24 V DC, ±15 %
smoothed14 V DC + (I x RB),
max. 30 VMax. inputcurrent
I 24 mA at 20 mAoutput current
20 mA
Max. load RB 600 � (Uv - 14 V) /20 mA
Table 4: Technical data RWG 4020
Figure 20: Positioner board
18.1 Setting 2-wire system 4 – 20 mA and 3- /4-wire system 0 – 20 mA.Connect voltage to electronic position transmitter..Move valve to end position CLOSED..Pulling off the indicator disc..Connect ammeter for 0 – 20 mA to measuring points (figure 21).
The circuit (external load) must be connected (observemax. load RB), or the appropriate poles at the terminals(refer to wiring diagram) must be linked, otherwise novalue can be measured.
.Turn potentiometer (E2) counterclockwise until stop is felt..Turn potentiometer (E2) slightly back.
.Turn potentiometer “0” clockwise until output current starts to increase..Turn potentiometer “0” back until the following value is reached:for 3- or 4-wire system: approx. 0.1 mAfor 2-wire system: approx. 4.1 mA.This ensures that the signal remains above the dead and live zero point..Move valve to end position OPEN..Set potentiometer “max.” to end value 20 mA..Approach end position CLOSED anew and check minimum value(0.1 mA or 4.1 mA). If necessary, correct the setting.
If the maximum value cannot be reached, the selection of thereduction gearing must be checked.
25
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Figure 21
“0” (0/4 mA) “max.” (20 mA)
Meas. point (+)0/4 – 20 mA
Meas. point (–)0/4 – 20 mA
Cover plate E2
18.2 Setting 3- /4- wire system 4 – 20 mA.Connect voltage to electronic position transmitter..Move valve to end position CLOSED..Pull off indicator disc..Connect ammeter for 0 – 20 mA to measuring points (figure 22).
The circuit (external load) must be connected (observemax. load RB), or the appropriate poles at the terminals(refer to wiring diagram) must be linked, otherwise novalue can be measured.
.Turn potentiometer (E2) counterclockwise until stop is felt..Turn potentiometer (E2) slightly back.
.Turn potentiometer “0” clockwise until output current starts to increase..Turn back potentiometer “0” until a residual current of approx. 0.1 mA isreached..Move valve to end position OPEN..Set potentiometer “max.” to end value 16 mA..Move valve to end position CLOSED..Set potentiometer “0” from 0.1 mA to initial value 4 mA.This results in a simultaneous shift of the end value by 4 mA, so that therange is now 4 – 20 mA..Approach both end positions anew and check setting. If necessary, correctthe setting.
If the maximum value cannot be reached, the selection of thereduction gearing must be checked.
26
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Figure 22
“0” (0/4 mA) “max.” (20 mA)
Meas. point (+)0/4 – 20 mA
Meas. point (–)0/4 – 20 mA
Cover plate E2
19. Setting the mechanical position indicator
.Place indicator disc on shaft..Move valve to end position CLOSED..Turn lower indicator disc (figure 23) until symbol CLOSED is in align-ment with the mark on the cover (figure 24)..Move actuator to end position OPEN..Hold lower indicator disc in position and turn upper disc with symbolOPEN until it is in alignment with the mark on the cover.
The indicator disc turns approx. 180° for a swing angle of 90°.
20. Closing the switch compartment
.Clean sealing faces of housing and cover.Check whether O-ring is in good condition..Apply a thin film of non-acidic grease to the sealing faces..Replace cover on switch compartment and fasten bolts evenly crosswise.
Check the part-turn actuator for damage to paint finish. Ifdamage to paint-finish has occurred after mounting, it has tobe touched up to avoid corrosion.
27
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
Figure 23
Indicator disc
Figure 24
Mark
21. Setting the operating time For part-turn actuators with 1-phase AC motors, the operating time can beadjusted.
Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.
.Remove motor cover (figure 25)..Set required operating time with potentiometer (figure 26)..Clean sealing faces of housing and motor cover..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease to the sealing faces..Fit and fasten motor cover.(For enclosure protection IP 68, the motor cover is additionally sealed withthread sealing material.)
Check the part-turn actuator for damage to paint finish. Ifdamage to paint-finish has occurred after mounting, it has tobe touched up to avoid corrosion.
28
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Figure 25: Part-turn actuator with 1-phase AC motor
Motor cover
STELLZEITOPERATING TIME
Z 026.161
Figure 26: Setting the operating timeOperating timepotentiometer
SG 05.1 5.6 to 45 secondsSG 07.1 11 to 90 secondsSG 10.1 11 to 90 secondsSG 12.1 22 to 180 seconds
Table 5: Operating times for 90°
22. Actuator controls AUMA MATIC
22.1 Functions of the diagnosis LEDs on the interface board (standard version)
V14 is illuminated: Phase failure and/or motor protection tripped.In combination with motor protection (PTC thermistor):Reset by selector switch position III at local controls
V15 is illuminated: Torque fault: Torque switch operated in mid-travelThe LEDs STOP, CLOSE, OPEN indicate the available control commands(only in selector switch position REMOTE).
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
29
Figure 27: Positions of the boards within the controls
Positioner board(option)
Cover plateInterface board
Logic board
Cover
Figure 28: Cover plate on interface board
22.2 Programming the logic board
The type of seating – limit or torque seating – (switch S1-2 and switch S3-2,figure 29) must be determined by the valve manufacturer.
.Set desired programming according to table 6 at the switch S2-2.
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
30
Position 1:Limitseatingin end position OPEN
Position 2:Torqueseatingin end position OPEN
Position 1:Limitseatingin end position CLOSED
Position 2:Torqueseatingin end position CLOSED
S3-2
S1-2
S2-2
DIP switch S2-2 Programming(ON = pressed)
Direction CLOSE Direction OPEN
Self-retaining REMOTE
Push-to-run operation REMOTE
Self-retaining LOCAL
Push-to-run operation LOCAL
Blinker transmitter (option)
activated deactivated
Torque fault: Torque switch trip-ping (in mid-travel) contained incollective fault signal
included not included
Table 6
Figure 29: Logic board A2
22.3 EMERGENCY-OPEN and EMERGENCY-CLOSE signal (option)(5th digit in wiring diagram MSP … C, D, or P)
When an EMERGENCY run command is given the actuator operates thevalve to the predetermined end position (effective in all three selector switchpositions: LOCAL, OFF, REMOTE)..The input at terminal XK 1 (refer to wiring diagram) must be connected to
an NC contact (closed circuit principle) at + 24 V DC.. If EMERGENCY - OPEN or EMERGENCY - CLOSE signal is generallynot desired:Take off cover plate and disconnect links B1 (for EMERGENCY - CLOSE)and B2 (for EMERGENCY - OPEN).
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
31
Figure 30: Cover plate for EMERGENCY - OPEN or EMERGENCY - CLOSE option
Links: B1 (EMERGENCY - CLOSE)B2 (EMERGENCY - OPEN)
LED forEMERGENCY run command
B2B1
23. Electronic positioner (option)23.1 Technical data
23.2 Setting The positioner in the actuator controls AUMA MATIC is programmedaccording to the purchase order details and is set together with the actuatorprior to delivery.Due to peculiarities of the regulating system not known beforehand, a read-justment may become necessary. Before adjusting the positioner, theprogramming of the positioner should be checked..Check programming of the logic board according to subclause 22.2.
The self-retaining REMOTE function (see table 6) must beswitched off in conjunction with the positioner.
.Take off cover plate (figure 31) and carry out required programming atpositioner board (figure 32) according to tables 8 and 9.
Prior to setting, it must be ensured that the circuit for theposition feedback E2 (see wiring diagram) is closed(measuring device or link). In case of missing signal E2, theLED (V10) “E1/E2 < 4 mA” (figure 31) is illuminated and thepositioner shows no reaction.
32
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Command signal (input signal E1, set value) 0/4 – 20 mAFeedback (input signal E2, actual value) 0/4 – 20 mASensitivity (dead band) ΔE (P9) 0.5 % – 2.5 %Fine tuning “Sens” (P7)(useful for output speeds < 16 rpm only;not possible for 1-ph AC motors)
min. 0.25 %
Pause time “t-off ”(P10) 0.5 – 10 sInput resistance 250 OhmModulating duty with stepping mode (not required for modulating setting):Running time “t-on” (P8)effective until error is � 25 %; then set value isautomatically reduced by 3.
0.5 – 15 s
Table 7: Technical data for positioner
Figure 31: Cover plate positioner
V10 (red)
P10
P8
Label with signal indication(in our example: E1 = 4 – 20 mA, E2 = 4 – 20 mA)
23.2.1 Setting type of signal The signal type (current/voltage signal) of nominal value E1 and actualvalue E2 is set in the factory and marked with a label on the cover plate ofthe positioner (refer to figure 31).For split range version (page 40) and for versions with a setpointE1 ≠ 0/4 – 20 mA, it is possible to change the type of signalling. For theseversions, the positioner board is equipped with an additional switch S1-7:
If the setting is subject to a subsequent change, the marking also has to bechanged. Furthermore the wiring diagram indicated on the name plate of theactuator controls also changes (see page 48).
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
33
Figure 32: Positioner board A7
V28V27V18V10
P10MP2(+)MP1(–)
Meas. points: MP3(+)/MP4(–) for E1
P9 (ΔE)P7 (Sens)P3 (0)P4 (max)
S2-7
S3-7
E2{
Meas.points:
ProgrammingCommand signal
Setpoint E1Feedback
Actual value E21)via DIP switch S1-7
(see figure 32)
4 – 20 mA0 – 20 mA
4 – 20 mA0 – 20 mA
4 – 20 mA0 – 20 mA 0 – 5 V
0 – 5 V 4 – 20 mA0 – 20 mA
0 – 5 V 0 – 5 V
0 – 10 V 4 – 20 mA0 – 20 mA
0 – 10 V 0 – 5 V
1) Signals for internal feedback:0/4 – 20 mA from electronic position transmitteror 0 – 5 V from precision potentiometer 5 k Ω
Table 8: Possible settings
23.2.2 Setting actuator behaviour on loss of signal
In case of a loss of signal of nominal value E1 or actual value E2, the reac-tion of the actuator can be programmed via the switch S2-7. The completerange of choices, however, is only available with signals 4 – 20 mA.
The following reactions are possible:Fail as is:Actuator stops immediately and remains in this position.Fail closeActuator moves the valve to the end position CLOSED.Fail open:Actuator moves the valve to the end position OPEN.
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
34
Behaviour on loss of signal of Prerequisite1) Programming
E1 E2 Command signalSetpoint E1
FeedbackActual value E22)
via DIP switch S2-7(see figure 32)
fail as is 4 – 20 mA 4 – 20 mA
fail close4 – 20 mA 4 – 20 mA
0 – 20 mA0 – 5 V 4 – 20 mA
fail open4 – 20 mA 4 – 20 mA
4 – 20 mA 0 – 20 mA0 – 5 V
fail as is fail open 4 – 20 mA 0 – 5 V
fail close fail open
4 – 20 mA0 – 20 mA 0 – 5 V
0 – 20 mA 4 – 20 mA
0 – 20 mA0 – 5 V0 – 10 V
0 – 20 mA0 – 5 V
fail close fail as is0 – 20 mA 4 – 20 mA
0 – 10 V 4 – 20 mA
1) During loss of signal, signals from 0 – 20 mA and 0 – 5 V may be misinterpreted since E1 or E2 (without any fault) can alsobe < 4 mA (end position CLOSED = 0 mA or 0 V) when working properly.
2) Signals for internal feedback:0/4 – 20 mA from electronic position transmitter or 0 – 5 V from precision potentiometer 5 k Ω
Table 9: Possible settings (recommended settings are shaded in grey)
23.3 Positioner adjustment end position CLOSED (standard version)
Before beginning the setting of the positioner, it has to beensured that the limit and torque switching of the actuatoras well as the feedback have been set (clauses 17. and 18.).
.Set selector switch (local controls) to position LOCAL..Move multi-turn actuator by pressing push button toend position CLOSED..Supply nominal value E1 of 0 or 4 mA (see wiring diagram)..Turn potentiometer “t-off” (P10) counterclockwise to the stop(figure 33).
Missing signals E1/E2 or wrong polarity are indicated byLED (V10) “E1/E2 < 4 mA" (figures 31 or 33)
.Connect voltmeter to measuring points MP3 and MP4 (figure 33) formeasuring the nominal value (0 – 5 V).For a nominal value E1 of 0 mA, the voltmeter shows 0 V.For a nominal value E1 of 4 mA, the voltmeter shows 1 V.In case nominal value (0 V or 1 V) is not correct:Correct nominal value signal in control room..Connect voltmeter to measuring points MP2 and MP1 for measuring theactual value signal.For an actual value E2 of 0 mA, the voltmeter shows 0 V.For an actual value E2 of 4 mA, the voltmeter shows 1 V.If measured value is not correct:Adjust position feedback according to clause 17. and 18. and repeat“positioner adjustment”.
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
35
If
Possible LED display:(refer to figures 33 and 34)
Th
en
Required setting in end position CLOSED:(refer to figures 33 and 34)
the LEDs are not illuminated Turn potentiometer “0” (P3) slightly clockwise untilLED (V27 yellow) is illuminated
LED (V28 green) isilluminated
Turn potentiometer “0” (P3) slightly clockwise untilLED (V28 green) is no longer illuminated andLED (V27 yellow) is illuminated
LED (V27 yellow)is illuminated
Turn potentiometer “0” (P3) counterclockwise untilLED (V27 yellow) is no longer illuminated.Then turn potentiometer “0” (P3) slightly clockwise untilLED (V27 yellow) is illuminated
Table 10
Figure 33: Positioner board A7
V28V27V18V10
P10MP2(+)MP1(–)
Meas. points: MP3(+)/MP4(–) for E1
P9 (ΔE)P7 (Sens)P3 (0)P4 (max)
S2-7
S3-7
E2{
Meas.points:
23.4 Positioner adjustment end position OPEN (standard version).Run multi-turn actuator by pressing push button (local controls) to endposition OPEN..Connect voltmeter to measuring points MP2 and MP1 for measuring theactual value E2:When position feedback is set correctly, the voltmeter shows 5 V.If measured value is not correct:Adjust position feedback according to clause 17. and 18. and repeat“positioner adjustment”..Connect max. command signal (nominal value E1) = 20 mA..Connect voltmeter to measuring points MP3 and MP4 for measuring thenominal value E1:For a nominal value of 20 mA, the voltmeter shows 5 V.If measured value is not 5 V:Check the externally supplied command signal E1.
23.5 Setting the sensitivity .Set selector switch at the local controls to position REMOTE..Set command signal E1 according to label on cover plate (see figure 34).The sensitivity (�E / dead band) is set to maximum value (2.5 %) in thefactory..With the potentiometer �E (P9) the dead band can be increased byturning clockwise. Left stop = small dead band (= high sensitivity). For aprecise setting of the dead band, a set point device with setting options inthe 0.1 mA range is required..A better sensitivity (�Emin= 0.25 %) can be achieved by turning the potenti-ometer P7 (sens) clockwise.
When setting �E, the following must be observed:If the number of starts is too high, this will lead to unneces-sary wear at the valve and actuator. Therefore the maximumpossible dead band acceptable for the process must be set.
To prevent exceeding the max. permissible number of starts (refer to Tech-nical data sheets for modulating actuators) in extreme cases, a pause timebetween 0.5 s (left stop) and 10s (right stop) may be set with the potentio-meter “t-off” (P10).
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
36
If
LED display:(refer to figures 33 and 34)
Th
en
Required setting in end position OPEN:(refer to figures 33 and 34)
the LEDs are not illuminated Turn potentiometer “max.” (P4) slightly counterclockwise untilLED (V28 green) is illuminated
LED (V28 green)is illuminated
Turn potentiometer “max” (P4) clockwise until LED (V28 green)is no longer illuminated.Then turn potentiometer “max” (P4) slightly counterclockwise untilLED (V28 green) is illuminated
LED (V27 yellow)is illuminated
Turn potentiometer “max” (P4) slightly counterclockwise untilLED (V27 yellow) is no longer illuminated andLED (V28 green) is illuminated
Table 11
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
37
Figure 34: Cover plate for positioner
Label with signal indication(in our example: E1 = 4 – 20 mA, E2 = 4 – 20 mA)
V28 (green)V27 (yellow)V18 (red)V10 (red)
P10
Figure 35: Cover plate for positioner A7
V28V27V18V10
P10MP2(+)MP1(–)
Meas. points: MP3(+)/MP4(–) for E1
P9 (ΔE)P7 (Sens)P3 (0)P4 (max)
S2-7
S3-7
E2{
Meas.points:
23.6 Positioner adjustment end position OPEN (inverse operation)
In standard version the maximum input signal (E1 = 20 mA) results in opera-tion to end position OPEN..By switching the code switch S3-7 (figure 36) to position “1” an inversion of
this signal definition (inverse operation) can be achieved.. In case an RWG (option) is installed, the connections 7 (red) and 5 (black)on the positioner board (figure 20) of the actuator have to be exchanged.. In case a potentiometer is installed, (option) the connections 21 (red) and22 (black) at the potentiometer must be interchanged.
Before beginning the setting of the positioner, it has to beensured that the limit and torque switching of the actuatoras well as the feedback have been set (clauses 17. and 18.).
.Set selector switch (local controls) to position LOCAL..Run actuator with push button to end position OPEN ..Supply nominal value E1 of 0 or 4 mA (see wiring diagram)..Turn potentiometer “t-off” (P10) counterclockwise to the stop(figure 36).
Missing signals E1/ E2 or wrong polarity are indicated byLED (V10) “E1/E2 4 < mA" (figures 34 or 36)
.Connect voltmeter to measuring points MP3 and MP4 (figure 36) formeasuring the nominal value (0 – 5 V).For a nominal value E1 of 0 mA, the voltmeter shows 0 V.For a nominal value E1 of 4 mA, the voltmeter shows 1 V.In case nominal value (0 V or 1 V) is not correct:Correct nominal value signal in control room..Connect voltmeter to measuring points MP2 and MP1 for measuring theactual value signal.For an actual value E2 of 0 mA, the voltmeter shows 0 V.For an actual value E2 of 4 mA, the voltmeter shows 1 V.Adjust position feedback according to clause 17. and 18. and repeat“positioner adjustment”.
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
38
If
Possible LED display:(refer to figures 34 and 36)
Th
en
Required setting in end position OPEN:(refer to figures 34 and 36)
the LEDs are not illuminated Turn potentiometer “0” (P3) slightly clockwise untilLED (V28 green) is illuminated
LED (V27 yellow)is illuminated
Turn potentiometer “0” (P3) slightly clockwise untilLED (V27 yellow) is no longer illuminated andLED (V28 green) is illuminated
LED (V28 green)is illuminated
Turn potentiometer “0” (P3) counterclockwise untilLED (V28 green) is no longer illuminated.Then turn potentiometer “0” (P3) slightly clockwise untilLED (V27 yellow) is illuminated
Table 12
23.7 Positioner adjustment end position CLOSED (inverse operation).Run actuator with push button (local controls) to end positionCLOSED..Connect voltmeter to measuring points MP2 and MP1 for measuring theactual value E2:When position feedback is set correctly the voltmeter shows 5 V.If measured value is not correct:Adjust position feedback according to clauses 17. and 18. and repeat“positioner adjustment”..Connect max. command signal (nominal value E1) = 20 mA..Connect voltmeter to measuring points MP3 and MP4 for measuring thenominal value E1:For a nominal value of 20 mA, the voltmeter shows 5 V.If measured value is not 5 V:Check the externally supplied command signal E1.
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
39
If
LED display:(refer to figures 34 and 36)
Th
en
Required setting in end position CLOSED:(refer to figures 34 and 36)
the LEDs are not illuminated Turn potentiometer “max” (P4) slightly counterclockwise untilLED (V27 yellow) is illuminated
LED (V27 yellow)is illuminated
Turn potentiometer “max” (P4) clockwise until LED (V27 yellow)is no longer illuminated.Then turn potentiometer “max” (P4) slightly counterclockwise untilLED (V27 yellow) is illuminated.
LED (V28 green)is illuminated
Turn potentiometer “max” (P4) slightly counterclockwise until theLED (V28 green) is no longer illuminated andLED (V27 yellow) is illuminated.
Table 13
Figure 36: Positioner board A7
V28V27V18V10
P10MP2(+)MP1(–)
Meas. points: MP3(+)/MP4(–) for E1
P9 (ΔE)P7 (Sens)P3 (0)P4 (max)
S2-7
S3-7
Meas.points:
23.8 Positioner in Split Range version (option)For Split Range, a modified version of the positioner is used. The standardversion is not suitable for Split Range operation.Split Range operation is only possible with the position transmitter RWG.
23.8.1 Split Range: description of functionsIn Split Range operation a set point is shared by up to four positioners. Atypical example is a pipeline with a bypass. The actuator mounted on thebypass reacts in the lower range (0 – 10 mA), the actuator on the mainvalve in the upper range (10 – 20 mA). Other values such as 4 – 12 mA and12 – 20 mA can also be set.
23.8.2 Programming DIP 5 at code switch S1-7 must always be in position ON for Split Rangeversion.
The further programming of the positioner via the code switches S2-7 canbe made in the same way as during normal operation.
23.8.3 Positioner adjustmentfor Split Range
(See also example further down the page)
.Supply the specified minimum input signal (nominal value E1) for thepositioner and check by measuring with voltmeter at the measuring pointsMP3 and MP4 (figure 37)..Connect voltmeter between measuring point M3 and measuring point MP1.Calculate setting value:Initial value = E 1min [in Ampere] x 250 OhmSet initial value with potentiometer P5..Supply specified maximum command signal (nominal value E1) and checkby measuring at the measuring points MP3 and MP4..Connect voltmeter between measuring point M9 and measuring pointMP1.Set 5 V with potentiometer P6..Supply input signal E1 from minimum to maximum value and check the setrange 0 – 5 V at measuring point M9. If necessary, readjust with P5 or P6..Apply the same procedure to the second actuator’s positioner and setaccording to the specified nominal values E1..After setting the Split Range operation, perform further readjustment asdescribed in subclause 23.3, page 35.
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
40
ProgrammingCommand signal
Setpoint E1Feedback1)
Actual value E2via DIP switch S1-7
(see figure 37)
4 – 12/12 – 20 mA0 – 10/10 – 20 mA
4 – 20 mA0 – 20 mA
4 – 12/12 – 20 mA0 – 10/10 – 20 mA 0 – 5 V
1) Signals for internal feedback:0/4 – 20 mA from electronic position transmitter
Table 14: Possible settings for Split Range operation
Example:Two actuators are to be operated in Split Range version. Actuator 1 must bein position CLOSED with a nominal value signal E1 of 0 mA,and in position OPEN with a signal of 10 mA.Actuator 2 must be in position CLOSED with a nominal value signal of10 mA, and in position OPEN with a signal of 20 mA..Positioner actuator 1:
Supply E1 = 0 mA, set with P5 = 0 V at M3 (measured against MP1),supply E1 = 10 mA, set with P6 = 5V at M9 (measured against MP1)..Positioner actuator 2:Supply E1 = 10 mA, set with P5 = 0 V at M3 (measured against MP1),supply E1 = 20 mA, set with P6 = 5V at M9 (measured against MP1)..Perform adjustments and settings for E2 etc. Afterwards the nominal valueE1 can be transmitted through both actuators (connected in series). Whenoperating within range E1 = 0 – 10 mA, actuator 1 moves, actuator 2remains in end position CLOSED. When operating within rangeE1 = 10 – 20 mA, actuator 2 moves, actuator 1 remains in end positionOPEN.
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
41
Figure 37: Positioner board A7, Split Range version
Meas. points
Meas. points
E1{E2{
P9 (ΔE)P7 (Sens)P3 (0)P4 (max)
P6P5
S3-7
S2-7
S1-7
V10 (red)
P10
V18 (red)
V27 (yellow)
V28 (green)
24. Fuses .Fuses (figures 38 and 39) are accessible after removal ofthe local control cover..When exchanging the fuses, only fuses according to table15 may be used.
F1/F2: Primary fuses power supply unit
F3: Internal 24 V DC supply, RWG, logic boardF4: Internal 24 V AC supply (option: 115 V AC);
Heater, tripping device for PTC thermistors, control reversingcontactors
.After exchanging the fuses, screw local controls back on again.
Carefully lead cables back into the housing to prevent themfrom jamming.
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
42
Figure 38: Fuses on the signal and control board
1F21F1
Figure 39: Fuses on the power supply board
F3 F4
Switchgear Voltage supply(mains voltage)
Voltage output(power supply unit)
G fuses: (figures 38 and 39)
F 1/F 2(Board A20,
refer to wiring dia-gram)
F 3*)
(Boards A2,refer to wiring
diagram)
F 4*)
(Boards A8,refer to wiring dia-
gram)
Reversingcontactors
≤ 500 V24 V 1 A T; 500 V
AUMA article no.:K002.277
500 mA T; 250 V
1.6 A T; 250 V
115 V 0.4 A T; 250 V
> 500 V24 V 2 A FF; 660 V
AUMA article no.:K002.665
1.6 A T; 250 V
115 V 0.4 A T; 250 V
Thyristors ≤ 500 V24 V 16 A FF; 500 V
AUMA article no.:K001.189
1.6 A T; 250 V
115 V 0.4 A T; 250 V
Size 6.3 x 32 mm 5 x 20 mm 5 x 20 mm
*) according to IEC 60127-2/III
Table 15
25. Enclosure protection IP 68 (option)
Definition According to EN 60 259, the conditions for meeting the requirements ofenclosure protection IP 68 are to be agreed between manufacturer anduser.AUMA actuators and controls in enclosure protection IP 68 meet thefollowing requirements according to AUMA:.Duration of submersion in water max. 72 hours.Head of water max. 6 m.Up to 10 operations during submersion.Modulating duty is not possible during submersion
Enclosure protection IP 68 refers to the interior of the actuators (motor,gearing, switch compartment, controls, and terminal compartment).
Inspection AUMA actuators and controls in enclosure protection IP 68 undergo aroutine testing for tightness in the factory.
Cable glands .For the entries of the motor and control cables, appropriate cable glandsin enclosure protection IP 68 must be used. The size of the cable glandsmust be suitable for the outside diameter of the cables, refer to recom-mendations of the cable gland manufacturers..As standard, actuators and controls are delivered without cable glands.For delivery, the threads are sealed with plugs in the factory..When ordered, cable glands can also be supplied by AUMA at an addi-tional charge. For this, it is necessary to state the outside diameter of thecables..The cable glands must be sealed against the housing at the thread withan O-ring.. It is recommended to additionally apply a liquid sealing material (Loctite orsimilar).
Commissioning When commissioning, the following should be observed:.Sealing faces of housing and covers must be clean.O-rings of the covers must not be damaged.A thin film of non-acidic grease should be applied to sealing faces.Covers should be tightened evenly and firmly
After submersion .Check actuator.. In case of ingress of water, dry actuator correctly and check for properfunction.
43
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
26. Applications in Ex zone 22 (option)
Part-turn actuators of type range SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1in version AUMA MATIC basically meet the requirements for applications indust hazardous locations of ZONE 22, in compliance with the ATEXdirective 94/9/EC.
The actuators are designed to meet enclosure protections IP 67 or IP 68and fulfil the requirements of EN 50281-1-1:1998 section 6 – Electricalapparatus for use in presence of combustible dust hazards, requirements forelectrical equipment of category 3 − protected by enclosures.To comply with all requirements of EN 50281-1-1: 1998, the following pointsmust imperatively be observed:. In compliance with the ATEX directive 94/9/EC, the part-turn actuators
must be equipped with an additional identification – II3D IP6X T150°C..The maximum surface temperature of the actuators, based on an ambienttemperature of + 40 °C in accordance with EN 50281-1-1 section 10.4, is150 °C. In accordance with section 10.4, an increased dust deposit on theequipment was not considered for the determination of the max. surfacetemperature..The correct connection of the thermoswitches or the PTC thermistors, aswell as the fulfilment of the type of duty and the technical data areprerequisites for compliance with the maximum surface temperature ofpart-turn actuators..The connection plug may only be plugged in or pulled out when actuatorand controls are disconnected from the mains..The cable glands used have also to meet the requirements of categoryII3D and must at least comply with enclosure protection IP 67..The actuators must be connected by means of an external groundconnection (accessory part) to the potential equalization or integrated intoa grounded piping system..As a general rule, the requirements of EN 50281-1-1 must be respected indust hazardous locations. During commissioning, service, and mainte-nance, respective special care as well as qualified and trained personnelis required for the safe operation of part-turn actuators.
44
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
27. Maintenance After maintenance, check part-turn actuator for damage to paint finish. Ifdamage to paint-finish has occurred after mounting, it has to be touched upto avoid corrosion. Original paint in small quantities can be supplied byAUMA.
AUMA part-turn actuators require very little maintenance.Precondition for reliable service is correct commissioning.
Seals made of elastomers are subject to ageing and must therefore regu-larly be checked and, if necessary, be exchanged.
It is also very important that the O-rings at the covers are placed correctlyand cable glands fastened firmly to prevent ingress of dirt or water.
We recommend additionally:. If rarely operated, perform a test run about every 6 months. This ensuresthat the actuator is always ready to operate..Approximately six months after commissioning and then every year checkbolts between part-turn actuator and valve/gearbox for tightness. Ifrequired, tighten applying the torques given in table 1, page 11.
28. Lubrication AUMA part-turn actuators are filled with grease for lifetime.A change of grease or re-lubrication is not necessary.
29. Disposal and recyclingAUMA actuators have an extremely long lifetime. However, they have to bereplaced at one point in time.The actuators have a modular design and may therefore easily be disas-sembled, separated, and sorted according to materials, i.e.:.electronic scrap.various metals.plastics.greases and oils
The following generally applies:.Collect greases and oils during disassembly. As a rule, these substancesare hazardous to water and must not be released into the environment..Arrange for controlled waste disposal of the disassembled material or forseparate recycling according to materials..Observe the national regulations for waste disposal.
30. Service AUMA offers extensive services such as maintenance and inspection foractuators. Addresses of AUMA offices and representatives can be found onpage 52 and on the Internet (www.auma.com).
45
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
31. Spare parts list part-turn actuator SG(R) 05.1 – SG(R) 12.1 with plug/socketconnector
46
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Sam
ple
nam
epl
ate
-A
ctua
tor
type
-C
omm
issi
onnu
mbe
r-
Wor
ksnu
mbe
r-
Enc
losu
repr
otec
tion/
outp
utsp
eed
Torq
uera
nge
inC
LOS
ED
/O
PE
N-
Lubr
ican
t-
Tem
pera
ture
rang
e
aumaCCSG
07.1
-F7
Com
m.n
o.:1
3095
33N
o:33
02M
D19
302
IP67
11rp
mT
Clo
se:1
20-3
00N
mT
Ope
n12
0-30
0Nm
Gre
ase:
F1
Tem
p.:-
25°C
/+80
°C
Note:Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMAspare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from anyliability. Delivered spare parts may slightly vary from the representation.
47
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
No. Designation Type
001.0 Housing
002.0 Worm shaft Sub-assembly
002.4 End stop nut (included in sub-assembly 002.0)
003.0 Manual drive worm Sub-assembly
004.0 Worm wheel Sub-assembly
005.0 Mounting flange Sub-assembly
010.0 Limit stop housing Sub-assembly
016.1 Protective cap
017.0 Torque finger Sub-assembly
021.0 Limit drive finger Sub-assembly
029.0 Manual drive bearing Sub-assembly
032.0 Planetary gearing Sub-assembly
034.0 Motor Sub-assembly
034.1 Motor brake Sub-assembly
034.2 Cover plate Sub-assembly
041.0 Socket carrier with motor cable harness Sub-assembly
061.0 Torque switching head Sub-assembly
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Plug cover Sub-assembly
525.0 Coupling
542.0 Handwheel Sub-assembly
542.1 Ball handle Sub-assembly
553.0 Mechanical position indicator Sub-assembly
556.0 Potentiometer for position transmitter Sub-assembly
556.1 Potentiometer without slip clutch Sub-assembly
557.0 Heater Sub-assembly
558.0 Blinker transmitter including pins at wires (without impulse disc and insulation plate) Sub-assembly
559.0-1 Control unit without torque switching heads and switches Sub-assembly
559.0-2 Control unit with magnetic limit and torque transmitter (MWG) for Non-intrusive versionin combination with AUMATIC integral controls Sub-assembly
560.0-1 Switch stack for direction OPEN Sub-assembly
560.0-2 Switch stack for direction CLOSE Sub-assembly
560.1 Switch for limit/torque switching
560.2 Switch case
566.0 Position transmitter RWG Sub-assembly
566.1 Potentiometer for RWG without slip clutch Sub-assembly
566.2 Electronic board RWG Sub-assembly
566.3 Wire harness for RWG Sub-assembly
567.1 Slip clutch for potentiometer
32. Spare parts list controls AUMA MATIC
48
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
Sam
ple
nam
epl
ate
-Ty
peof
cont
rols
-C
omm
issi
onnu
mbe
r-
Wor
ksnu
mbe
r-
Term
inal
plan
actu
ator
-W
iring
diag
ram
-M
ains
volta
ge/E
nclo
sure
prot
ectio
n-
Con
trol
volta
ge
AM
01.1
P:1
.5kW
Com
.no:
1309
533
No.
:230
2MA
0422
5K
MS
:TP
101/
001
MS
P:1
Q1-
C3Q
-F18
E1
3~
400V
IP67
Con
trol
:24V
DC
Note:Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMAspare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from anyliability. Delivered spare parts may slightly vary from the representation.
49
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
No. Designation Type
001.0 Housing
002.0 Local controls Sub-assembly
002.5 Selector switch Sub-assembly
003.0 Local controls board Sub-assembly
003.1 Primary fuse
003.2 Fuse cover
004.0 Carrier for contactors
006.0 Power supply including mounting plate Sub-assembly
006.1 Secondary fuse F3
006.2 Secondary fuse F4
008.0 Interface board Sub-assembly
008.1 Interface board
008.2 Cover plate for interface board
009.0 Logic board Sub-assembly
013.0 Adapter board Sub-assembly
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Plug cover Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
S1 Seal kit Set
33. Declaration of Conformity and Declaration of Incorporation
50
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions
51
Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1
IndexAAmbient temperature 7
BBlinker transmitter 30
CCertificate of Conformity 50Collective fault signal 29,30Command signal 32,33,34Corrosion protection 9,45
DDeclaration of Incorporation 50DUO limit switching 19
EElectrical connection 12Electronic position transmitterRWG 24
3-/ 4-wire system 26EMERGENCY signal 31Enclosure protection IP 68 43End stops 14
SG on ball valves 15SG on butterfly valves 14
FFitting the ball handle 9Fuses 42
HHandwheel 10Heater 13
IIndicator disc 27Interface board 29Inverse operation 38,39
LLimit switching 18,19,22Local controls 22Logic board 30Loss of signal 34Lubrication 45
MMaintenance 4Manual operation 10Mechanical position indicator 27Motor protection 13Mounting to valve/ gearbox 11
NName plate 46,48
OOperating time 28
PPackaging 9Pause time 32Position indicator 27Position transmitter RWG 24Positioner 32Potentiometer 23PTC thermistors 13Push-to-run operation 30
RRemote indication 23,24Running time 32
SSafety instructions 4Selector switch 22Self-retaining 30Sensitivity 36Service 45Signals 8Spare parts list
Controls 48Part-turn actuator 46
Split Range Version 40Storage 9Swing angle 16
TTechnical data 5Test run 21Thermoswitches 13Torque setting 20Transport 9Tripping torque 20Type of duty 5Type of seating 30
Information also availableon the Internet:
Wiring diagram, inspection records and further actuator informationcan be downloaded directly from the Internet by entering the order no. orcomm. no. (refer to name plate).Visit us at: http://www.auma.com
Certificate Registration No.12 100/104 4269
For detailed information on AUMA products refer to the Internet:
www.auma.com
AUMA Riester GmbH & Co. KGP.O. Box 136279373 Müllheim, [email protected]
+49 7631 - 809-0+49 7631 - 809 1250
+49 711 - 34803 0+49 711 - 34803 34
AUMA Riester GmbH & Co. KGP. O. Box 1151D - 73747 [email protected]
Y000.238/003/en/1.08
EuropeAUMA Riester GmbH & Co. KGFactory MüllheimDE-79373 MüllheimTel +49 7631 809 - [email protected] Ostfildern-NellingenDE-73747 OstfildernTel +49 711 34803 - [email protected] Centre CologneDE-50858 KölnTel +49 2234 20379 - [email protected] Centre MagdeburgDE-39167 NiederndodelebenTel +49 39204 759 - [email protected] Armaturenantriebe GmbHAT-2512 TribuswinkelTel +43 2252 [email protected] (Schweiz) AGCH-8965 BerikonTel +41 566 [email protected] Servopohony spol. s.r.o.CZ-10200 Praha 10Tel +420 272 [email protected] AUMATOR ABFI-02270 EspooTel +35 895 [email protected] FranceFR-95157 Taverny CédexTel +33 1 [email protected] ACTUATORS Ltd.GB- Clevedon North Somerset BS216QHTel +44 1275 [email protected] ITALIANA S.R.L.IT-20023 Cerro Maggiore MilanoTel +39 [email protected] BENELUX B.V.NL-2314 XT LeidenTel +31 71 581 40 [email protected] Polska Sp. z o.o.PL-41-310 Dabrowa GórniczaTel +48 32 26156 [email protected] Priwody AUMARU-141400 Moscow region for mail:124365 Moscow a/ya 11Tel +7 495 221 64 [email protected] ARMATUR ABSE-20039 MalmöTel +46 40 [email protected]ØNBECH & SØNNER A/SDK-2450 København SVTel +45 33 26 63 [email protected]
IBEROPLAN S.A.ES-28027 MadridTel +34 91 [email protected]. G. Bellos & Co. O.E.GR-13671 Acharnai AthensTel +30 210 [email protected] SØRUM A. S.NO-1301 SandvikaTel +47 [email protected] SintraTel +351 2 1910 95 [email protected] Endüstri Kontrol Sistemieri Tic. Ltd. Sti.TR-06460 Övecler AnkaraTel +90 312 472 62 [email protected] Control Limited Liability CompanyUA-02099 KiyivTel +38 044 566-9971, [email protected]
AfricaAUMA South Africa (Pty) Ltd.ZA-1560 SpringsTel +27 11 [email protected] CairoTel +20 2 3599680 - [email protected]
AmericaAUMA ACTUATORS INC.US-PA 15317 CanonsburgTel +1 724-743-AUMA (2862)[email protected] Chile Respresentative OfficeCL- BuinTel +56 2 821 [email protected] S. A.AR-C1140ABP Buenos AiresTel +54 11 4307 [email protected] Termoindustrial Ltda.BR-13190-000 Monte Mor/ SP.Tel +55 19 3879 [email protected] Inc.CA-L4N 5E9 Barrie OntarioTel +1 705 [email protected] Ferrostaal de Colombia Ltda.CO- Bogotá D.C.Tel +57 1 401 1300dorian.hernandez@manferrostaal.comwww.manferrostaal.comPROCONTIC Procesos y Control AutomáticoEC- QuitoTel +593 2 292 [email protected] DE MEXICO S. A. de C. V.MX-C.P. 02900 Mexico D.F.Tel +52 55 55 561 [email protected] S.A.C.PE- Miralflores - LimaTel 00511444-1200 / 0044 / [email protected] Inc.PR-00936-4153 San JuanTel +18 09 78 77 20 87 [email protected]
SuplibarcaVE- Maracaibo Estado, ZuliaTel +58 261 7 555 [email protected]
AsiaAUMA Actuators (Tianjin) Co., Ltd.CN-300457 Tianjin Teda DistrictTel +86 22 6625 [email protected] (INDIA) PRIVATE LIMITEDIN-560 058 BangaloreTel +91 80 2839 [email protected] JAPAN Co., Ltd.JP-210-0848 Kawasaki-ku, Kawasaki-shiKanagawaTel +81 44 329 [email protected] ACTUATORS (Singapore) Pte Ltd.SG-569551 SingaporeTel +65 6 [email protected] Middle East Rep. OfficeAE- DubaiTel +971 4 [email protected] CONTROLS Ltd.HK- Tsuen Wan, KowloonTel +852 2493 [email protected] Controls Co., Ltd.KR-153-803 Seoul KoreaTel +82 2 2113 [email protected] Eng. Company W. L. L.KW-22004 SalmiyahTel +965 [email protected] Trading EnterprisesQA- DohaTel +974 4433 [email protected] Valves and Intertrade Corp. Ltd.TH-10120 Yannawa BangkokTel +66 2 [email protected]/Top Advance Enterprises Ltd.TW- Jhonghe City Taipei Hsien (235)Tel +886 2 2225 [email protected]
AustraliaBARRON GJM Pty. Ltd.AU-NSW 1570 ArtarmonTel +61 [email protected]
2006-04-20