Download - E-Profiil presentation Energy
ONE STOP SHOP
E-Profiil AS is the contract manufacturer of
complex, big and heavy steel structures,
equipment and solutions for offshore oil&gas,
energy, marine and machine-building industry.
We offer to our customers turn-key products
including the fabrication, mechanical-, electrical-
& hydraulical assembly, installation & testing.
• Established: 1997
• Ownership: Estonian private capital
• Employees: 249
• Location: Tallinn & Paldiski
- 1 km to airport
- 50 km to Paldiski Port
Total Production and storage area under roof
incl.Tallinn and Paldiski factories 18400 m2.
E-Profiil has own ice-free deepwater quay in Paldiski Northern Port.
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• Health&Safety Management means for us:
• We are committed to creating a safe and secure work environment
• We are providing sufficient resources for creating a safe and secure work environment in compliance with
all current safety laws, regulations and rules
• Quality Management means for us:
• Every next step/operation/procedure is customer – it means that non-conformities are not accepted nor
forwarded to the next step/process/person.
• Quality requirements are built in processes - work descriptions/standard procedures include the activities
for quality assurance.
• Improving of quality level according to the feedback from our business partners is continuous process.
• Environmental Management means for us:
• We are using the resources in sustainable way
• We are considering possible environmental impacts during development of our processes and technology
E-Profiil AS is certified by DNV for:
• Occupational health and safety management system OHSAS 18001 standard
• Quality management system ISO 9001 standard
• Environmental management system ISO 14001 standard
• Welding quality management system EN ISO 3834-2 standard
HSE, Quality & Environment
E-Profiil AS is fully registered as a supplier on Achilles Database for suppliers to the Oil and Gas Industry
• FPAL
• JQS
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E-Profiil AS Organisation Chart
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Highlights of the history ...
1997 – E-Profiil AS was founded
1999 – Manufacturing of different steel structures;
2004 – The first order from the offshore industry
(74 storage tanks nad 10 pressure
vessels);
2005 – Expansion of production area;
2005-2008 – Manufacturing of cranes, winches,
sheaves and frames;
2009 – Significant investments in new equipment;
implementation of Microsoft Dynamics
Navision (enterprise resource planning
software);
2010 – Certification according to ISO 9001:2008;
Implementation of SolidWorks (3D CAD
design software);
2011 – Certification according to ISO 3834-2:2005
and ISO 14001:2004. Installation of CNC
(Fermat 160);
2012 – Renovation of the workshop;
2013 – Certification according to Occupational
health and safety management system
OHSAS 18001 standard
– Starting the Design Office, (DECK Engineering)
offering the subsuppliers services to our customers,
starting the NDT and Survey company (Servtec
Solutions) approved by DNV and offering
inspection services
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Vision of the Year 2016
• New Assembly Workshop close to E-
Profiil quay in Paldiski Northern Port with
lifting capacity 200 mT with overhead
cranes to be ready for operation in 2016
• Technology investments 7 MEUR
• E-Profiil owns the Quay
• Offering mobilisation, demobilisation
services to the ships together with
cooperation partner
• Adding assembly capacities increasing
used floor space up to 8000 m2
and the future of E-Profiil AS
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Tallinn Factory
Production & storage area total 17 200 m2
Cranes 5-80t, one lift max 160 t
Paldiski Factory
Assembly hall of 1 200m2 (next years up to 8 000m2)
200+ production workers
Capacity of steelwork and assembly:
In-house capacity: 350 000+ manhours/year
With approved contractors: 500 000+ manhours/year
Production capabilities and capacity
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Services we offer
• Engineering
• Project Management
• Quality Assurance
• Supply Chain Management
• Purchasing
• FastTrack & Prototype Business Unit
• On-site machining services
• Production Services:
o Preparation
o Assembly & Welding
o Survey, Measuring Services & NDT
o PWHT
o Machining
o Surface Treatment
o Mechanical Assembly
o Hydraulical & Electrical Assembly
o Testing (FAT)
o Packing
• Logistics (Large & Heavy), Storaging
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Products
• Offshore cranes
• Fabrications and turn-key products for
machinebuilding industry
• Hydro-energy equipment - turbine
housings, stay-rings
• Marine equipment - azipods
• Fabrications for wind generators –
stators, rotors
• Offshore and marine winches including
anchor, mooring and towing winch
systems and other deck equipment
• Subsea equipment
• Drilling equipment - wireline tensioners,
catwalks ect.
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Hydroturbine stay-ring / housing for Sogamoso project for Andritz Hydro
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Fermat WRFT 160
Equipment and capabilities
Capabilities highlights:
• CNC Horizontal Boring Mills
(max travels X=24.000; Y=8.000 mm)
• On-site machining equipment Climax
• Large robot welding station
• SAW welding portals
• Preheating & PWHT equipment
• Laser Trackers Faro
• Surface Treatment: Blasting &
Painting halls with
size 10 x 10 x 35 m
• Two Hydraulic & Electric assembly
halls
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New technology and capabilities 2015
New Skoda CNC horizontal boring mill Travels Y=8000 mm, X= 24.000mm Rotary table 160 tons
On-site machining circular mill with max D6200 mm
Large robot welding station with rotator 50 tons
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Heavy cargo handling (lifting 300 tons and skidding 2000 tons)
Logistics
Vessel Mobilisation &
Demobilisation
Aftersales services
Equipment Retrofit & Warranty Repairs
Installation / Structural, Mechanical, Hydraulic and Electrical Assembly
Testing
Commissioning services
Fully comprehensive range of
Services for the Offshore, Oil &
Gas, Energy , Subsea, Marine
and industries:
E-Profiil AS offers
in Paldiski Port
Services
Heavy products handling: E-Profiil has in Paldiski Quay Liebherr LR1300 Derrik Crawler crane with superlift 300 tons
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Paldiski Operations
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Assembly and testing of large offshore crane in test stand in E-Profiil quay in Paldiski.
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A. Supply Chain Management (SCM)
B. Logistic Services (Paldiski Offshore Base)
C. Fast-Track manufacturing services
D. Mobilization / Demobilization Services (Paldiski Offshore Base)E. After-Sales Services
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Thank You!