Transcript
  • NON-ELECTRICAL EQUIPMENTGUIDANCE FOR MANUFACTURERS AND END USERS

    Gas Groups Gas Representative Group Test Gas I Methane (mining only) IIA Propane IIB Ethylene IIC Hydrogen

    Gases are classified according to theignitability of gas-air mixture.Refer to IEC/EN 60079-20-1 for classificationof common gases and vapours.

    Temperature Class T Class Maximum Surface Temperature T1 450C T2 300C T3 200C T4 135C T5 100C T6 85C

    Standards

    EN13463-1

    EN13463-2

    EN13463-3

    EN13463-5

    EN13463-6

    EN13463-8

    Conceptgeneral

    requirements

    flow restriction

    flameproofconstructional

    safetycontrol ofignitionsources

    liquidimmersion

    Code

    fr

    d

    c

    b

    k

    Zone

    2221

    211

    211

    21

    121

    SGS Baseefa Limited,Rockhead Business Park,Staden Lane,Buxton, SK17 9RZtel. +44 (0)1298 766600fax. +44 (0)1298 766601e-mail [email protected]

    ATEX Coding II 2 GD

    EUExplosiveatmospheresymbol

    Equipmentgroup

    I - mining

    II - non-mining

    (*) = in presence of explosive atmosphere

    EquipmentcategoryM1 - energisedM2 - de-energised (*)

    1 - very high protection2 - high protection3 - normal protection

    Gas Dust 0 20

    1 21 2 22

    Ingress Protection (IP)Hazardous area equipment typically requiresa minimum IP rating of IP54 but may beassessed and tested to the higher ratings below: DUST IP 5x - Dust protected IP 6x - Dust tight WATER Protected against: IP x4 - splashing water IP x5 - water jets IP x6 - powered water jets IP x7 - temporary immersion IP x8 - continuous immersionSee IEC/EN 60529 for full definition ofIP ratings

    Mechanical Protection Concepts

    EX

    Manufacturers Nameand Address

    Product Identification

    Serial No. and (or inc.)Year of Manufacture

    ATEX Notified BodyIdentification No.(Zone 0/20 only)

    II 1GD IIC T4 ck

    Baseefa10ATEX1111X

    Gas GroupProtection ConceptTemperature Class

    ATEX Coding

    ATEX Certificate No.(or ManufacturersTechnical File No.)

    Ambient Range1180

    Tamb -30C to +50C

    ABC EngineeringBuxton, SK17 9RZ, UK

    Type xyz Pump2009 s/n 1234

    Pub DS51 Issue 5, August 2013

    Ignition Risk Assessment

    raremalfunction

    N/AN/A

    *

    expectedmalfunction

    N/A

    *

    **

    normaloperation

    *

    *

    **

    Category 3 Zone 2/22Category 2 Zone 1/21Category 1 Zone 0/20

    * Describe the single measure applied to prevent the ignition source from becoming effective. Where appropriate refer to standards used and test reports which substantiate compliance with the standards

    ** Describe two independent measures used to prevent ignition source from becoming effective. Again refer to relevant standards and test reports.

    N/A Need not be considered for this zone

    Identify all potentialignition sources(see table below)

    Which applyto your

    product?Do they occur

    during:

    GAS Explosion Non-sparking Other materials Group metals (*) IIC 60 5 (hydrogen) 3 (hydrocarbons Category 1G including acetylene) IIB 125 10 IIA 125 20

    IIC 125 10 Category 2G IIB 250 20 IIA 500 40

    IIC 250 20 Category 3G IIB 500 40 IIA 500 80 DUST Category 1D 125 20 Category 2D 500 80 Category 3D (*) excluding materials specified in cl. 6.4.2.1 a) of EN13463-1: 2009

    Single Impact Energy Limits (Nm)

    Technical filecontents

    General descriptionIgnition risk assessmentDesign and manufacturing drawingsDescription and explanation necessary to understand operation of productList of standards or other solutions to meet EHSRsCalculations and examinationsTest Results

    Possible IgnitionSources

    (list from EN 1127-1)Hot surfacesMechanical sparksFlames, hot gasesElectric sparksStray electric currents and Cathodic protectionStatic electricityLightningElectromagnetic wavesIonising radiationHigh frequency radiationUltrasonicsAdiabatic compressionChemical reaction

    Minimum ATEX requirementsfor non-electrical products

    Category 1Zone 0/20 N.B. certification and QA assessment

    Category 2Zone 1/21 Manufacturers technical file lodged with N.B.

    Category 3Zone 2/22 Manufacturer stores own technical file

    N.B. = Notified Body

    ATEX

    ATEX and IECEx certification

    IECEx Certificate of Personnel Competance

    IEC 61508 certification

    Quality system approval

    Assistance with DSEAR (ATEX User Directive) Implementation

    Training & Technical Advice

    IECEx Service Facility Certification

    Technical file storage

    Testing

    Baseefa Serviceswww.baseefa.com


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