DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
SMART, OPEN, ACCESSIBLE
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
SYSTEM APPROACHES Closed circuit / loop control – hydrostatic Load dependent / independent Pump and motor
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
HYDROSTATIC TRAVEL DRIVES
A6VM
A4VG
MCR
MCRA10VGor A4VG
Advantages: Continuous variable transmission Very good and sensitive controllability
(comfort) Exact positioning via drive pedal Maximum tractive force at low engine rpm
(dynamic acceleration) Wear-free braking by using the hydrostatic
braking capacity (low operation costs) Easy changing of the travel direction
(reversing) Free power distribution between drive-and
implement hydraulics Separate arrangement for pump and motor
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
WHEEL DRIVE SOLUTION
Electronic injection pump
Variable pump(A4VG..EP)
Radial piston motor(MCR)
Control unit+ Software
DiagnosticsParameter settingProcess monitoring
Brakingpedal
Drive pedal
Drivedirection
Pum
p di
spla
cem
ent
Pres
sure
se
nsor
Bra
ke
Engi
ne s
peed
Spee
d
Hydrostatic drive Easy reversing Wear-free braking Sensitive travelling and positioning Load limiting control Inching function
Additional functions by means of electronic control Variable drive characteristics Constant speed drive with lift speed function Consumption – and noise optimized travel
operation Integrated monitoring of the operation
parameters with diagnostic and parameterization
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
WHEEL DRIVE SOLUTION
berger | 6/18/19
Drivemodes
Diagnostics,parameterization,process monitoring
Drivedirection
Drivepedal
Brakingpedal
CAN
bus
Spee
d
Speed
RC12-10/30 + Asrun-DRCA43
A6VM A4VG
Automotive driving
Inching function
Load limiting Control
Diagnostics
Engine
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
LOAD DEPENDENT CONTROL• Non-feedback• Manual – “pintle”• Pressure – pilot stage
• Direct pilot• Pressure reducing valve• Engine speed dependent
• Load / system pressure dependent• E.g., forklift trucks, wheel loader,
SSL, CTL
321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
LOAD INDEPENDENT CONTROL• Feedback • Proportional positive displacement
control• Manual / cable• Pressure• Solenoid / EH• OBE
• Load / system pressure independent• E.g., tracked vehicles, road rollers,
trenchers, municipal vehicles
321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
DRIVE-TRAIN PLANNING321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
SOLUTIONS COMPETENCE
How far do you want to go ? BODAS Software Solutions:
The right meeting point between your requirements and our expertise.
DRIVE
WORK
…
…
AUX
SYSTEM
…
IoT
CloudBODAS
…
Software Product LinesASopen ASlibraryASrun
Plug & Run your machine!
Open for modifications Available on component-level
For Each Application the Right Software Function
MSM
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
SYSTEM APPROACHES FOR DRIVE-TRAINS
Kinematic Position Control KPC
Pressure sensor PR4
A4VG Closed loop pump
Speed sensor DSA
A6VE Variable Displacement Motor
Load Limit Control LLC
Inertial sensor MM7.10
Machine Safety Monitor MSM
Analog / CAN Joystick THEC5
Air Fan Control
Rexroth BODAS RC Controller
BODAS Display DI4 and Camera
21
A11VO Open Loop Pump
Drive Function DRC or eDA
DRCeDA
Valve ControlVAC
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
SYSTEM APPROACHES FOR DRIVE-TRAINS21
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-DRIVE EDA
Capable for systems with variable pumps in combination with constant or variable motors
Optimized for operation with new pump generation A4VG series 35 Support of various engine types - mechanical and electronic Functional safety according to EN ISO 13849 Software offers features for automotive driving as well as functions
for safety, comfort and energy efficiency: Creep Mode Load limiting Component protection Different driving modes – up to 3 ECO mode – Fuel saving up to 20 % Modular software concept for efficient realization of customer-specific
extensions
Features
Communication SAE J1939
Safety Standard EN ISO 13849
Control unit RC5-6/40
Control solution for basic hydrostatic drivetrains
Technical data
eDA
4321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-DRIVE EDA – ENTRY VERSION
Human-Machine-Interface Drive direction switch Brake / Inch-Pedal Electronic Drive Pedal Drive Mode Selector Velocity limitation Hand throttle
Sensors Pump / engine speed Pump pressure Motor speed
Rich performance!
4321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-DRIVE EDA – PREMIUM VERSION
Human-Machine-Interface Drive direction switch Brake / Inch-Pedal
Sensors Pump / engine speed Pump pressure Motor speed
Direct replacement of hydraulic DA possible
Simplicity!
4321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-DRIVE EDA – FEATURES
eDA PREMIUM
eDA ENTRY
Safety Functions
Safe Standstill Automotive Driving Velocity Limit Switch (Turtle) Electronic Drive Pedal
Safe Drive Direction Pump Control, DA emulation incl. anti-stall
Velocity Control (Creep) Engine Speed Control
Safe Reversing Motor Control, DA emulation Up to 3 Drive Modes Engine Overspeed Protection
Safe Deceleration Reversing Diagnostics Load Limiting Control
Safe Acceleration Limit Inching Limp Home Mode DHC ECOdrive
Safe Deceleration Limit Electronic Pressure Cut-off Basic ECOdrive Electronic Hand Throttle
Component Calibration
Unique drive performance and scalability!
Features DA CAN engineFeatures DA+
4321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-DRIVE DRC
Capable for systems with variable pumps in combination with constant or variable motors
Covering a wide range of hydrostatic drivetrain and gearbox variants of wheeled mobile machines
Software developed according to the standards EN ISO 13849 (up to PLd) and ISO 25119 (up to AgPLc)
Software offers features for automotive driving and transmission control as well as functions for safety, comfort and energy efficiency
Velocity limitation, Load limiting Component protection e.g. speed, temperature Different driving modes – up to 5 ECO mode – Fuel saving up to 20 % Modular software concept for efficient realization of customer specific
extensions
Features
Communication SAE J1939
Safety standard EN ISO 13849, ISO 25119
Control unit RC12-10/30
Control solution for basic hydrostatic drivetrains
Technical data
DRC
321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-DRIVE DRCA43 – SYSTEM LAYOUT
Standstill ShiftShift-on-Fly 2+1
MCR-Motors100/50/25%
321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-DRIVE DRCA43 – FEATURES
Drive functions
Comfort functions
Energy efficiencyand component protection
Safety functions
Automotive Driving Velocity Limitation DHC ECOdrive* Safe StandstillPump Control Cruise Control* DHC ECOwork* Safe Reversing
Motor Control Tractive Effort Limitation* Engine Overspeed Protect.* Safe Drive Direction
Proportional Driving Hand Throttle* Load Limiting Control Drive Safe Speed Limitation
Engine Speed Control Up to 3 Drive Modes Temperature Range Protect. Safe Deceleration
Reversing Up to 5 Drive Modes* Power Limitation Safe Acceleration LimitInching Brake Lamp Control* Safe Deceleration LimitService Brake Influence* Parking Brake Control* Safe Parking Brake
Gearbox Shift in Standstill* Diagnostics & Fault Lamp Safe Brake Light
Gearbox Shift-on-Fly* Limp Home Mode Safe Operator Detection
Gearbox Sum. 2+1*
Unique feature range available
*Premium Features
321
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
SYSTEM APPROACHES FOR MIXER DRIVES
Pressure sensor PR4
A10VGT Closed loop pump
Speed sensor DSA
A2FMT Fixed Displacement Motor
Inertial sensor MM7.10
Machine Safety Monitor MSM
A4VG Closed loop pump
A6VM Variable Displacement Motor
Rexroth BODAS RC Controller
21
A1VO Open Loop Pump
Speed Control SPC40
Drive Function DRC or eDA
DRCeDA
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-SPC SPEED CONTROL
Support of variable pump + fixed motor configurations in closed or open hydraulic circuits
Control strategies: Open- and closed-loop control, proportional control
Communication via CAN J1939 incl. diagnostic messages Various interfaces: analog, digital, CAN Specially developed functions for concrete mixers: Drum rotation counter Creep mode Funnel mode Modular software concept for efficient realization of customer-specific
extensions
Features
Communication SAE J1939
Control unit RC4-5/30 + Series 30 RC‘s
Control solution Speed Control
Technical data
SPC
21
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-LLC LOAD LIMITING CONTROL
Electronically controlled load limiting functionality Diesel speed detection via CAN or sensor signal Load distribution adjustable via parameters: definition of hydraulic
fluid distribution if demanded power of pumps and implements exceeds available power of combustion engine
Improved dynamics Power smoothing to react on diesel engine dynamics Prioritizing of functions Distribution of power to meet defined demands Reduction of energy losses
Features
Communication SAE J1939
Control unit RC4-5/30
Control solution Load limiting control
Technical data
LLC
21 3 4
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
LLC – LOAD SHEDDING – TORQUE
Load Limit Control LLC
21 3 4
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
LLC – HORSEPOWER CONTROL
Load Limit Control LLC
20–100 kW 20–100 kW 20 kW
100 kW
BODAS ControllerRC4-5
21 3 4
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BODAS-LLC SYSTEM LAYOUT21 3 4
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
Fan drive software for hydraulic circuits with various configurations of pumps, motors and valves
Up to 6 temperature values plus analog and digital input and output functions possible
Communication via CAN J1939 protocol (standard/proprietary) incl. diagnostic messages
Improved control quality enables less fuel consumption and noise emissions
Adaptation of the fan control to the respective application via parameterization
Modular software concept for efficient realization of customer-specific extensions
Additional functions: Reversing Standstill function (add. valve)
BODAS AFC FAN CONTROL FOR HYDROSTATIC FAN DRIVE SYSTEMS
Software solution embedded in Rexroth controller RC4-5/30 to control hydrostatic fan drive systems
Designed for mobile applications and busses Easy application and commissioning
Characteristics
Technical data
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
AXIAL PISTON VARIABLE PUMP A4VG SERIES 35
High efficiency Compact design and high power density Reduced installation space Weight optimized (-20 %) Enhanced rotary group of A4VG series 32 Minimized number of sealing interfaces Optimized modular through drive concept Designed for electronified travel drives High dynamics and load sensitivity Two DREs independently controllable Integrated automotive sensors Can be fully integrated into Rexroth drive concept Replacement of hydraulic controller with software DA, EP Flexible drive modes
Features
Maximum pressure 530 barNominal pressure 400 bar Control device ETSizes 56, 71, 90Technical data
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
AXIAL PISTON VARIABLE PUMP A10VGT SERIES 11
Axial piston variable pump in swashplatedesign (closed circuit)
Low weight (< 53 kg size 90) – best in class
Compact size – best in class
Robust and proven design
Optional components for functional safety available (prEN12609),
with reliability characteristics (MTTFd)
Special designed for drum drive
Optional with UNF-thread and tapered shaft
Through drive for mounting of further pumps available
Available with/without coupling flange
Features
Maximum pressure 420 bar Control device HW, EPSizes 71, 90, 115Technical data
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
AXIAL PISTON VARIABLE MOTOR A6VM SERIES 65 AND 71
Robust motor with long service life Approved for very high speeds High starting efficiency Excellent slow-running characteristics Large variety of controls Wide control range (can be swiveled to zero) High torque Optional with attached flushing and
boost-pressure valve
Features
Maximum pressure 450 / 530 barSizes series 71 60, 85, 115, 150, 170, 215Sizes series 65 55, 80, 107, 140, 160, 200Technical data
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
AXIAL PISTON FIXED MOTOR A2FM SERIES 71
Finely graduated portfolio of displacements For open and closed loop Compact and weight optimized High power density High overall efficiency High starting efficiency High speed and torques Robust against cavitation Proven and reliable 40° bent axis technology Integrated flushing valve (optional) Speed sensor (optional)
Features
Maximum pressure 350, 450, 500
Nominal pressure 300, 400, 450
Sizes 23,28,32,37,45, 56, 63, 80, 90, 107,125
Technical data
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
AXIAL PISTON VARIABLE PUMP A11V(L)O SERIES 4x
Axial piston variable pump in swashplate design with wide range of control devices, through drives and mounting flanges meets different customer requirements
Series 4x Versions with over-center capability for energy recuperation (pump-
motor-operation) are available High reliability due to proven parts and assembly units Optional charge pump (impeller) for high suction capability
Features
Maximum pressure 400 barNominal pressure 350 bar Control device LR, DR, HD, EPSizes 40 … 260Technical data
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
ELECTRONIC AND HYBRID FOOT PEDALS
Compact and robust design Identical haptics like hydraulic products Efficient transmission and refresh rates Dampening function in Track Pedal Input stage and output stage protected
(ESD, overvoltage, short circuit)
Features
Protection IP67
Operating voltage 5V or Vbat 12-24V
Performance level PLc, PLd capable, PLd (SIL2)Output signals CAN, Analog, PWM
Technical data
21
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
4THE5NR ELECTRONIC TRAVEL PEDAL
Compact and robust Smooth transition to electronification with the modular design
(Hydraulic / Hybrid / Electronic) Innovative dampening system (Temperature independent) Input stage and output stage protected (ESD, overvoltage, short
circuit) – V bat or 5 V / 12 V regulated Exist also on a single pedal version for auxiliary functions Low installation space
Features
Protection IP68
Operating voltage 5V or Vbat 12-24V
Performance level PLc, PLd capable, PLd (SIL2)Output signals CAN, PWM
Technical data
21
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
SMART SENSORSINTELLIGENT VIBRATION ANALYSIS SENSOR (IVAS) High-Bandwidth Accelerometer (1-axis)
− Accelerometer Bandwidth 20 kHz− Sampling rate 62.5 kHz− Sensitivity 200 mg− Range ± 400 g
High-Sensitivity Accelerometer (3-axis)− Bandwidth 3 kHz− Sampling rate 6.4 kHz− Sensitivity down to 0.06 mg− Range ± 2, 4, 8, 16 g
Powerful embedded Microcontroller for measurement, data-preprocessing and data-analysis − Cortex-M7 − 32MB Flash memory
Temperature Sensor
Specs IVAS CAN Variant− Protection grade IP67 (when cable connected)− Operating Temperature range -40°C – 105°C− Dimensions 36x36x34,1 mm³ + connector− Weight 190 g− Power Supply 12V - 24V DC (board net supply)− Communication UDS-based services with status
parameters− Connector M12, 5pole-a-coded (acc. IEC 61076-2-
101), CiA 303-1 pin assignment
1 IVAS CAN: 3 Sensors + Microcontroller
DRIVE-TRAIN SOLUTIONS
HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS
BOSCH REXROTH DIGITAL APPLICATION SOLUTIONS
Modular end-to-end connectivity solution to transfer data from and to the mobile machine. Unbundled and freely selectable services consisting of device management, data management and ready to use apps for fleet management, vehicle health, remote R&D services and vehicle operation workflows.
Standard application software for machine functions based on BODAS Hardware. Perfectly harmonizing with Rexroth hydraulics, BODAS Software enables ideal machine control. Including the tools for programming, parameterization and diagnosis of BODAS Hardware.
Open, scalable and freely accessible mobile electronics platform consisting of control units, connectivity devices, sensors and human machine interfaces (joysticks, displays, pedals) for mobile machines. Individual BODAS Hardware components are freely programmable and ready for BODAS Connect.