Alkaline Hydrolysis Systems for Human Disposition
System with basket container inside Inside of the system without the basket container
Two systems in the horizontal loading position Two systems in the angled operating position
Stainless steel basket container lowered on a lift table Final remains inside of the basket container following a with the lid removed for transfer rinse cycle; remains are concentrated in the bottom end
1. More environmentally friendly Uses less water, less alkali, and less energy 2. Design prevents maintenance Door and seals are above the liquid level 3. Remains are fully enclosed Rest assured the final remains are secure
4. Simplified remains collection Collect all final remains in a few minutes
Very simple installation Large color 10-inch touch-screen HMI Intuitive operator & control screens
LT-28 Low Temperature
Simple and fast hand-tightened knobs Lowest equipment cost Lowest energy consumption Lowest cost per process for alkaline hydrolysis
systems Operates on standard utilities Optimal for businesses with 200 or fewer cremation
cases per year
Capacity 0-500 lb (0-227 kg)
Operating Temperature
199-208°F (92.5-97.8°C)
Operating Pressure
Atmospheric
Processes Per Day
1.5 (3 every two days)
Example Installations: Low Temperature
High Temperature HT-28
State-of-the-art single latch door Accelerated process ASME-certified vessel and door Operates on standard utilities Low equipment cost
Bio-Response High Temperature systems can be operated at user-selected lower temperatures to enjoy energy and cost savings
Capacity 0-500 lb (0-227 kg)
Operating Temperature
199-302°F (92.5-150°C)
Operating Pressure
Less than 65 psi
Processes Per Day
3.5 (7 every two days)
Example Installations: High Temperature
Human Alkaline Hydrolysis Systems
Features and Specs: Alkaline Hydrolysis Systems for Human Disposition
Model Low Temperature High Temperature
LT-28 HT-28 HT-28 INSTITUTIONAL
Operating Temperature 199-208°F (92.5-97.8°C)
User-Selected
199-302°F (92.5-150°C)
User-Selected
199-302°F (92.5-150°C) User-Selected
*Requires Institutional Utilities
Operating Pressure
Atmospheric pressure
Less than 65 psi (dependent upon selected operating temperature)
System features an ASME-certified, 100psi-rated vessel and safeties
Less than 65 psi (dependent upon selected operating temperature)
System features an ASME-certified,
100psi-rated vessel and safeties
Turnaround Time
(Includes heat-up, process, cool-down, discharge, and rinse)
1.5 processes per day (3 every 2 days)
14-16 hours per process
3.5 processes per day (7 every 2 days)
6-8 hours per process
4.5-5 processes per day (9-10 every 2 days)
5-7 hours per process
Door Type 8-latch door with simple and fast hand-tightened knobs
Single-latch ASME-certified door Single-latch ASME-certified door
Rapid Heat-Up and Cool-Down
Optional; please inquire
System includes dry cooler system to cool rapidly and conserve water
Rapid heat-up optional; please inquire
This system requires industrial utilities that are available at institutions (such as medical schools). These utilities may include high voltage and available chilled water.
Custom design with additional mechanisms and appliances for rapid heat-up and cool-
down; multiple options available
Notable Benefits Operates at atmospheric pressure
Lowest energy consumption
Lowest cost per process for alkaline hydrolysis systems
Lowest maintenance
Lowest equipment cost
Process is accelerated
Allows for more processes per day
User can select the operating temperature based on the day’s demand (a reduced temperature uses less energy, resulting in lower operating cost)
Includes all benefits of our standard high temperature machine (HT-28)
Extremely rapid heat up and cool-down measures allow for even more rapid
turnaround times.
Unit Configuration Single-body system
Capacity System size (girth-limited): 0-500lb (0-227kg)
Larger custom sizes available; please speak with us to determine which system best fits your needs
Discharge Control Automatically controlled (standard)
Discharges below regulation temperature and pH
Control System Large 10-inch Allen Bradley Panelview PLUS color touch-screen HMI
Allen Bradley Compact Logix PLC control system
Intuitive operator & control screens
Manual override screen for testing and troubleshooting
UPS (Uninterruptible Power Supply; safety power backup for power outage)
UL-listed NEMA-4 control panel
Units available in English or Metric measures; multiple languages available
Ethernet or phone modem diagnostics to allow factory assistance to anywhere in the world (requires Ethernet connection)
Optional Operator Remote Monitoring to monitor process screen from an office computer, home computer, or smart phone
Required Utilities Fresh water supply (cold and hot water recommended)
Vent line (small 1”-1.5” line)
Electricity: Systems are built custom to customer’s specifications Typical configurations: 208/220 Single-phase, or 208-600V 3-phase, 50 or 60 Hz
Drain/sewer connection or alternative solution
Equipment Options Available
Option: Discharge pump (for installations where gravity draining is not possible)
Option: Load cells (system automatically weighs body and liquid alkali if applicable)
Option: Liquid chemical injection
Option: Energy-efficient rapid cooling device
Option: Specialized filter system
Option: Custom-sized machine (for example, 1,000 lb capacity single-body unit)
Option: Any customization is possible; we are a full engineering firm
Convenience Options Available
Option: Dissolvable opaque heavy-duty body bags (available with zipper or adhesive closure)
Option: Cycle report printer
Option: Operator Remote Monitoring to monitor process from a select external device (i.e. computer or smart phone); includes capability for machine to email and text message alerts to the equipment owner and/or operator
Option: Integrated wireless Ethernet modem where hardwired internet connection is not possible (for factory diagnostics and/or Operator Remote Monitoring)
Recommended Ancillary Equipment
Lift table (with or without scale)
Cremated remains processor
Scale (if not built in to machine or lift table; to weigh the deceased)
Convection drying oven
Hot water heater (highly recommended; to provide the equipment with hot fill and hot rinses)
Bio-Response can supply or assist with sourcing ancillary equipment for simplified purchase
Notable Benefits PATENTED & PATENT PENDING TECHNOLOGIES
Simple, fast, and easy installation
No expensive steam generator/boiler required
Operates with standard utilities available to most facilities, funeral homes, and commercial locations
No additional storage tanks required
No submerged pump seals
TIP Technology offers numerous advantages
Low equipment cost, simple operation, and reliability
Lower operating cost than flame/fire based cremation
Our customers LOVE their systems!
Does not require EPA Air-Quality permitting, regulation, or tracking
Does not require retort/incinerator zoning considerations for emissions
Cutting edge remote diagnostics system saves you money
Experienced team with 24/7 support
They are grateful to have a choice
They prefer a process that does not use fire or flame
They prefer receiving 20% more of their loved ones’ ashes
They believe this to be a more gentle option than flame-based cremation
They value the decreased environmental impact of the process—
no emissions, less energy, and smaller carbon footprint
Ability to better serve their families
by offering another choice
Exceptionally high rate of selection
by families
Push the button and leave—
no need to attend the process
Small footprint
Simple installation— use of standard utilities with no major
building modifications
Very low maintenance—
no equivalent to rebricking
Machines last for many years— systems have been in operation for
over 20 years without vessel wear
No EPA Air Quality Permits required
Less zoning restrictions— able to place this equipment where flame cremation systems are not allowed
due to emissions and/or zoning
For smaller operations, it is economical to perform a single process (no costly initial shared heat-up expense like that with a
flame-cremation system)
Decreased environmental impact
A competitive edge in a
competitive industry
No fire— for many reasons (decreased risk, decreased labor,
decreased costs)
Lower operational cost than flame
cremation
Number 1 selected system worldwide
Variety of systems and features available—we understand that
different businesses need very different solutions
Systems are smartly designed—simple in form and function, and built
with only the best components
No costly steam generator required
No added storage tanks
No submerged pumps or seals
Designed to fit standard utilities
Smallest system footprints on the market
Automatic cooling and discharge controls
Superior water circulation and simplified remains collection
Patent pending technologies are game-changing—our machines use
the least amount of resources, and they are CLEAN after the process
Any customizations a customer might desire are possible
We have over 20 years of direct experience with AH technology
All products are proudly made in the U.S.A.
Bio-Response Solutions is the world leading producer of alkaline hydrolysis systems for the funeral, pet, scientific, and pharmaceutical industries. We build the safest, most affordable, and most efficient systems on the market. We take pride in offering personalized customer service, and we work hard to ensure that every installation is a success story.
Leadership
What is alkaline hydrolysis?
Alkaline hydrolysis (AH) is an environmentally friendly alternative to flame/fire cremation and burial. AH is often referred to in practice by other names such as Aquamation, Dissolution, and Flameless Cremation (Water-Based/Eco/Green/Hydro/Aqua/Bio/etc.).
How does AH work? This process is essentially an accelerated version of what takes place during natural decomposition. A combination of gentle water flow, temperature, and alkalinity is used to accelerate the breakdown of biological materials. At the end of the process, the body has been returned to the water (remember—our bodies are 65% water to begin with). Similar to flame/fire cremation, the only solid remains are the mineral ash of the bones.
Is there an ash to return to the family as there is with flame/fire cremation? Yes. A powdered ash is returned to the family in the same manner as remains from flame/fire cremation. This ash is pure calcium phosphate from the mineral ash of the bone. As it is without the carbon discoloration that comes from burning, it is typically lighter in color. Alkaline hydrolysis will yield about 20% more final ash remains on average than flame/fire cremation.
What is the impact of the water usage? Incredibly low; this is a very sustainable end of life choice. Our systems use the equivalent of three days average water use for a single person — or the same amount that would be used for two at-home car washes. During the process the water is used to carry out hydrolysis (the process of dissolving the body into the water), and also for a final clean rinse of the vessel and remains. At the end of the process, 99% of the water is returned to the wastewater treatment facility where it is recycled in the same manner as all other wastewater.
What devices must be removed from the body? None. Medical devices and implants (including pacemakers) will not create any adverse effects in this system. Items such as metal implants can be recovered for recycling at the conclusion of the process.
Does the system require supervision while in operation? No. Once the user has initiated the cycle from the touch screen, the system will run and complete the entire cycle automatically. The user may return at a convenient time to collect the rinsed final remains.
Are the final bone remains safe to handle? Yes. The remains are 100% safe, pathogen and disease free after the process. The final remains are cooled during the clean water rinse and are safe to handle with bare hands immediately following the process. After a drying procedure, they can be processed for return to the family.
Are there any long term maintenance items? Yes, but there is no equivalent to the labor intensive, costly rebricking repairs that a flame/fire cremator requires as regular ongoing maintenance. Our systems can be used for many years without any major maintenance items, and the minimal routine maintenance is easily performed by the equipment owner. All machine components are serviceable by local service people, such as your plumber or electrician.
Do you have any systems in operation? Yes, we have numerous systems in operation. We ship more alkaline hydrolysis systems than all other manufacturers combined. If you are interested in seeing a system in operation, please contact us.
Is this process considered cremation? Legally speaking, this depends on how your regulatory authority has addressed the technology by law or rule. Currently approximately 80% of the approved states and provinces in the US and Canada have addressed alkaline hydrolysis as a form of cremation. The other 20% have addressed alkaline hydrolysis as a separate form of final disposition. Please reach out to us with any questions on this topic, or for regulatory assistance as a funeral . professional or regulatory authority.
Frequently Asked Questions
...Read more on our website: www.bioresponsefuneral.com/FAQ.php
Call us at 317.386.3500. Email [email protected]. Visit our facility in Danville, Indiana. Visit our websites for more information. www.bioresponsefuneral.com
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