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DON'T BECOME A DROPPED
OBJECT STATISTIC
2017 Governor’s Industrial Safety & Health ConferenceShawn Wolfe - Health and Safety Leader, The Boeing CompanyDarry Woodson - Health & Safety Institute Team, The Boeing CompanyNate Bohmbach - Associate Product Director, Ergodyne
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AGENDA» Safety at Heights Overview» Risk Awareness» Standards & Regulation» Controls and Best Practice
» PPE» Administrative» Engineering
» Dropped Object Program Creation» Drop Demo
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SAFETY AT HEIGHTS
OVERVIEW
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AWARENESS IS KEY
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» Defining Dropped Objects» Any object/item that falls from its previous
position.» Considers workers {themselves} as separate
category (fall protection).» Can be large or small:
» Tools» PPE» Equipment» Structure» Other loose items
RISK AWARENESSDROPPED OBJECTS
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» Dropped Object Causes» Elements:
» Environmental (wind, rain, snow, sea motion)» Corrosion or other deterioration » Vibration » Body effects (sweaty or numb hands, fatigue)
» Worker or Equipment Generated:» Tripping or colliding» Poor housekeeping» Not following procedures» Miscalculations and poor design» Missed or inadequate inspections» Homemade tools and equipment
RISK AWARENESSDROPPED OBJECTS
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» Poor housekeeping » Unorganized // unclean workplace » Unnecessary movement and time at
height» Cords laying across walkways, platforms,
etc.» Foreign material concerns
RISK AWARENESSHOUSEKEEPING
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» Improper equipment transport » Not maintaining 3 points of contact » Overloading a climber
» Physical toll on body» Exceeding fall protection capacity
» Overflowing containers» Using improper rated containers
RISK AWARENESSEQUIPMENT TRANSPORTATION
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INJURY OR FATILITYDAMAGELOST PRODUCTIVITY
COSTS OF NOT
TAKING ACTION:
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» Dropped Objects» Struck by falling object (worker or bystander)» Falls from height
» Gut reaction trying to catch falling object» Tool pulling worker down with it if tethered improperly
» Poor housekeeping and transport» Slips, trips and falls (same level or from height)» Sprains and strains» Struck by falling objects
COSTSINJURY OR FATALITY
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» Dropped objects can cause damage to…» The Dropped Item Itself» An Object Below» The Structure Being Worked On» Equipment From Foreign Objects» The Environment
COSTSDAMAGE
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» Lost productivity can result from…» Work stoppage to investigate a near miss.» Descending back down and climbing back up.
COSTSLOST PRODUCTIVITY
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REGULATION &
STANDARDS
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» United States: OSHA» Scaffolds: 1926.451(h) – “falling object protection”» Fall Protection: 1926.501(c) – "Protection from falling objects"» Steel Erection:1926.759(a) – “Securing loose items aloft”» General Duty Clause
» Washington: WAC 296-155-24611» (2) Fall Protection Work Plan
» (iv) Describe the proper procedures for the handling, storage, and securing of tools and materials;
» (v) Describe the method of providing overhead protection for workers who may be in, or pass through the area below the worksite;
REGULATIONS
*USA Department of Labor – OSHA 1926: www.osha.gov*Washington State Legislature: http://apps.leg.wa.gov/WAC/
DROPPED OBJECTS
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» United States: OSHA » Ladders §1910.23: requirements state the following:
» (11) Each employee faces the ladder when climbing up or down it; » (12) Each employee uses at least one hand to grasp the ladder when
climbing up and down it; and » (13) No employee carries any object or load that could cause the employee
to lose balance and fall while climbing up or down the ladder.
REGULATIONS
Final Rule to Update General Industry Walking-Working Surfaces and Fall Protection Standards; OSHA - U.S. Department of Labor https://www.osha.gov/walking-working-surfaces/index.html
EQUIPMENT TRANSPORTATION
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EQUIPMENT STANDARDS
» ANSI/ISEA 121» Standard for Dropped Objects Prevention Solutions» Includes active controls
» Tool attachments» Tool lanyards» Containers (buckets, pouches)
» Does not include Passive Controls (toeboards) or PPE (hard hats, etc.)
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CONTROLS &
BEST PRACTICE
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O@H HIERARCHY OF CONTROLS
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» O@H Definition» Secondary Protection Solutions» Protects/covers the worker or deflects
an object after it has fallen
» Examples:» Hard Hats, Steel Toe Boots, Eyewear,
Hand Protection
HIERARCHY OF CONTROLSPERSONAL PROTECTIVE EQUIPMENT {PPE}
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O@H HIERARCHY OF CONTROLS
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» O@H Definition» Changing behavior
» Awareness & Communication» Signs, Stickers, Barricade Tape» Tool Box Talks» Training, Training, Training!
» Policies & Procedures» Checklists (Pre, During, Post Job)» “Red Areas” or “Drop Zones”» Hoisting vs Carrying Procedures
HIERARCHY OF CONTROLSADMINISTRATIVE CONTROLS
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ADMINISTRATIVE CONTROLSAWARENESS & EDUCATIONAL MATERIALS
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27
Tool Management
WA State Governor’s Safety Conference
October 2017
Presenters: Shawn Wolfe & Darry Woodson
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We put our families on airplanes because we know they are safe
Month 2012
Source: https://www.faa.gov/air_traffic/by_the_numbers/
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29
How does Boeing ensure airplanes are safe when it comes to Tool Management?
▪Command Media
▪Tool Management
▪Visual Controls
▪Metrics
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Tool Management
Visual
Controls
Lost Tool
Search
Check
in/Check
out Kits
from Shared
Containers
2nd Party
Verification
of Tool
Sweeps
Uniquely
Marked
Tools
Inventory
of Tools
Tools Used
in FOD
Critical
Areas✓ ✓ ✓ ✓ ✓ ✓
Tools Used
in FOD
Control
Areas✓ ✓ ✓
N/A N/A N/A
Tools in
FOD
Awareness
Areas
N/A N/A N/A N/A N/A N/A
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31
Tool Management
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32
Visual ControlsShadow hand tools
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Visual ControlsShadow hand tools
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34
Metrics
Each tool is accounted for with reports that displays our metrics
If not found an extensive search is performed and the results are reported up through the management chain
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Questions
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Copyright © 2016 Boeing. All rights reserved.
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O@H HIERARCHY OF CONTROLS
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» Passive Engineering Controls» Toe Boards, Netting, Guarding,
Barricading, Secondary Retention
HIERARCHY OF CONTROLSENGINEERING CONTROLS
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» Active Engineering Controls» Attachments, Lanyards, Topped Containers
HIERARCHY OF CONTROLSENGINEERING CONTROLS
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ENGINEERING CONTROLS
» Trapped» Creates an attachment point on tools that do not have one
built in.
» Tethered» Prevents object from falling by securing to a worker or other
anchor point.
» Topped» Cover buckets, pouches, and other containers to avoid
spilling their contents.
ACTIVE SOLUTIONS: THE 3 T’s OF O@H SAFETY
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// TRAPPED
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THE SOLUTIONA COMPLETE TETHERING SYSTEM
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// TETHERED
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TETHERED
» Tool Lanyards» Know the type of lanyard needed to do the job.
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// TOPPED
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» Carrying» Pouches & Bags» Avoid spilling contents when bending,
twisting, or reaching
5517
55275538
TOPPED
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» Hoisting » Buckets & bags» Secure contents if container tips over or
catches while in transit
5760T
5653T
5843
TOPPED
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O@H PROGRAM
ROADMAP
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» Policy: establishes rules» Program: organized efforts used to address a problem
– A policy is not a program– A policy can be a part of a program– A policy alone does not give enough guidanceSource: AIHA
ROADMAP
POLICY OR PROGRAM?
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ROADMAP
O@H PROGRAM ROADMAP
Call to ActionIdentify Risk & Define ScopeObservation/Site AssessmentTraining
Controlled ImplementationPolicy CreationLaunchReview & Expand
1
2
3
4
5
6
7
8
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QUESTIONS?
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THANK YOU!