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Fusheng Vietnam Industrial Co., Ltd.
Shell 1
Job No: demo Vessel Number:1
Number: 1 Mark Number: S1
Date Printed: 11/29/07
Cylindrical Shell Design Information
Design Pressure: 0.5000 MPa Design Temperature: 100 C
Static Head: 0.0000 MPa Joint Efficiency: 100 %Shell Material: SA-106 Gr B Factor B Chart: CS-2
Material Stress (hot): 117.90 MPa
Shell Length: 0.00 mm Material Stress (cold): 117.90 MPa
Corrosion Allowance: 1.60 mm Actual Circumferential Stress: 22.15 MPa
External Corrosion Allowance: 0.00 mm Actual Longitudinal Stress: 10.82 MPa
Inside Diameter (new): 342.90 mm
Inside Diameter (corroded): 346.10 mm Specific Gravity: 1.00
Shell Surface Area: 0.00 sq. m Weight of Fluid: 0.00 kg
Shell Estimated Volume: 0.00 cu. m Total Flooded Shell Weight: 0.00 kg
Shell Weight: 0.00 kg
Minimum Design Metal Temperature Data
Min. Temperature Curve: B Pressure at MDMT: 0.5000 MPaUCS-66(b) reduction: Yes Minimum Design Metal Temperature: -29 C
UCS-68(c) reduction: No Computed Minimum Temperature: -101 C
External Pressure Data
Design Pressure (Pa): 0.1034 MPa Design Temperature: 100 C
Dimension L: 1000.00 mm
Ext. Minimum t: 3.74 mm Ext. Nominal t: 6.35 mm
Minimum L/Do: 2.8121 Nominal L/Do: 2.8121
Minimum Do/t: 212.9340 Nominal Do/t: 89.7980
Minimum Factor A:0.0001664 Nominal Factor A:0.0006062
Minimum Factor B: 16.63 MPa Nominal Factor B: 60.60 MPa
Design Thickness Calculations
Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t=PR
2SE + 0.4P=
0.5000 * 173.05
2 * 117.90 * 1.00 + 0.4 * 0.5000
= Greater Of (0.37 (Calculated), 1.59(Minimum Allowed)) + 1.60(corrosion) + 0.00(ext. corrosion)+ 0.46(12 1/2% for pipe)
= minimum of3.65m
Circumferential Stress Calculations per UG-27(c)(1)
t=PR
SE - 0.6P=
0.5000 * 173.05
117.90 * 1.00 - 0.6 * 0.5000
= Greater of (0.74(Calculated), 1.59(Minimum Allowed)) + 1.60(corrosion) + 0.00(ext. corrosion)+ 0.46(12 1/2% for pipe)
= minimum of3.65m
Maximum External Pressure Calculation per Paragraph UG-28
Pa(using nominalt) =4B
3(Do/ t)=
4 * 60.60
3 * ( 355.60 / 3.96 )= maximum external pressure of0.8998M
External loads do not control design.
Pipe Selected: Size = 14 in., Schedule = 10, Diameter = 342.90mm, Wall = 6.35mm
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 1 of 11
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Head 1
Job No: demo Vessel Number:1
Number: 1 Mark Number: H1
Date Printed: 11/29/07
Flat Head Design Information
Design Pressure: 0.5000 MPa Design Temperature: 100 C
Static Head: 0.0000 MPa Joint Efficiency: 100 %Head Material: SA-516 Gr 70
Material Stress (hot): 137.90 MPa
Corrosion Allowance: 1.60 mm Material Stress (cold): 137.90 MPa
External Corrosion Allowance: 0.00 mm Actual Head Stress: 90.14 MPa
Head Location: Bottom
Diameter (D): 310.00 mm
Inside Diameter (corroded) : 313.20 mm Head Factor C : 0.3300
UG-34 Head Configuration: g
Head Surface Area: 0.08 sq. m Specific Gravity: 1.00
Head Estimated Volume: 0.00 cu. m Weight of Fluid: 0.00 kg
Head Weight: 8.87 kg Total Flooded Head Weight: 8.87 kg
Minimum Design Metal Temperature Data
Min. Temperature Curve: B Pressure at MDMT: 0.5000 MPa
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -29 C
UCS-68(c) reduction: No Computed Minimum Temperature: -40 C
External Pressure Data
Design Pressure (Pa): 0.1034 MPa Design Temperature: 100 C
Ext. Minimum t: 6.53 mm Ext. Nominal t: 15.00 mm
Minimum t - Ca - ext. Ca: 4.93 mm Nominal t - Ca - ext. Ca: 13.40 mm
Design Thickness Calculations
Design Thickness Calculations per UG-34(c)(2)
t= d *CP
SE = 313.20 *
0.3300 * 0.5000
137.90 * 1.00 = 10.84 + 1.60(corrosion)+ 0.00(ext. corrosion) = minimum of 12.44m
Maximum External Pressure Calculation per Paragraph UG-34
Pa(using nominalt) =SEt
dC=
137.90 * 1.00 * 13.40
313.20* 0.3300= maximum external pressure of0.7649M
External loads do not control design.
Nominal Head Thickness Selected = 15.00mm
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 2 of 11
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Threaded Coupling - 1"
Job No: demo Vessel Number:1
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 11/29/07
Nozzle Design Information
Design Pressure: 0.5000 MPa Design Temperature: 100 C
Static Head: 0.0000 MPa Nozzle Efficiency (E): 100 %Nozzle Material: SA-105 Joint Efficiency (E1): 1.00
Factor B Chart: CS-2
External Projection: 150.00 mm Allowable Stress at Design Temperature (Sn): 137.90 MPa
Internal Projection: 0.00 mm Allowable Stress at Ambient Temperature: 137.90 MPa
Inside Corrosion Allowance: 1.60 mm Correction Factor (F): 1.00
External Corrosion Allowance: 0.00 mm Passes through a Category A Joint: No
Nozzle ID (new): 33.78 mm Nozzle Wall Thickness(new): 5.52 mm
Nozzle ID (corroded): 36.98 mm Nozzle Wall Thickness(corroded): 3.92 mm
Outer "h" Limit: 9.80 mm Upper Weld Leg Size(Weld 41): 3.92 mm
Internal "h" Limit: 5.80 mm Internal Weld Leg Size(Weld 43): 0.00 mm
OD, Limit of Reinforcement: 73.96 mm Outside Groove Weld Depth: 6.35 mm
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 0.5000 MPaUCS-66(b) reduction: Yes Minimum Design Metal Temperature: -29 C
UCS-68(c) reduction: No Computed Minimum Temperature: -101 C
Host Component: Shell 1 - Shell 1
Material: SA-106 Gr B Shell wall thickness(new): 6.35 mm
Material Stress(Sv): 117.90 MPa Shell wall thickness - 12% for pipe (corroded): 3.96 mm
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 3.92 m
Nozzle Wall Thickness(tn): 5.52 m
Outside Groove Weld Depth: 6.35 m
Minimum Nozzle Wall Thickness = tn = 5.52 mm
Minimum Nozzle Wall Thickness of 5.52 mmis greater thanUG-45(a) value of 1.67 mm
Minimum Nozzle Wall Thickness of 5.52 mmis greater thanUG-45(b) value of 3.19 mm
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 3 of 11
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Threaded Coupling - 1"
Job No: demo Vessel Number:1
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 11/29/07
Required Shell Thickness per Paragraph UG-37(a)
tr=
PR
SE - 0.6P =
0.5000 * 173.05
117.90 * 1 - 0.6 * 0.5000 = 0.74m
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn=PRn
SE - 0.6P=
0.5000 * 18.49
137.90 * 1 - 0.6 * 0.5000= 0.07m
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
trn=3 * Do * Pa
4B=
3 * 44.82 * 0.1034
4 * 15.63= 0.23m
Strength Reduction Factors
fr1=Sn
Sv=
137.90
117.90= 1.0000 fr2=
Sn
Sv=
137.90
117.90= 1.0000 fr3=
Sn
Sv=
137.90
117.90= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
t=PRn
SE - 0.6P+ Ca + ext. Ca =
0.5000 * 18.49
137.90 * 1.00 - 0.6 * 0.5000+ 1.60 + 0.00 = 1.67m
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t=PR
SE - 0.6P+ Ca + ext. Ca =
0.5000 * 173.05
117.90 * 1 - 0.6 * 0.5000+ 1.60 + 0.00 = 3.19m
Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
t=PR
SE - 0.6P+ Ca + ext. Ca =
0.1034 * 173.05
117.90 * 1 - 0.6 * 0.1034+ 1.60 + 0.00 = 3.19m
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t= Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 3.19m
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t= minimum thickness of standard wall pipe + Ca + ext. Ca = 4.82m
Nozzle Minimum Thickness per Paragraph UG-45(b)
t= Smallest of UG-45(b)(3) or UG-45(b)(4) = 3.19m
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 4 of 11
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Threaded Coupling - 1"
Job No: demo Vessel Number:1
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 11/29/07
Nozzle Design Information
Design Pressure: 0.5000 MPa Design Temperature: 100 C
Static Head: 0.0000 MPa Nozzle Efficiency (E): 100 %Nozzle Material: SA-105 Joint Efficiency (E1): 1.00
Factor B Chart: CS-2
External Projection: 150.00 mm Allowable Stress at Design Temperature (Sn): 137.90 MPa
Internal Projection: 0.00 mm Allowable Stress at Ambient Temperature: 137.90 MPa
Inside Corrosion Allowance: 1.60 mm Correction Factor (F): 1.00
External Corrosion Allowance: 0.00 mm Passes through a Category A Joint: No
Nozzle ID (new): 33.78 mm Nozzle Wall Thickness(new): 5.52 mm
Nozzle ID (corroded): 36.98 mm Nozzle Wall Thickness(corroded): 3.92 mm
Outer "h" Limit: 9.80 mm Upper Weld Leg Size(Weld 41): 3.92 mm
Internal "h" Limit: 5.80 mm Internal Weld Leg Size(Weld 43): 0.00 mm
OD, Limit of Reinforcement: 73.96 mm Outside Groove Weld Depth: 6.35 mm
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 0.5000 MPaUCS-66(b) reduction: Yes Minimum Design Metal Temperature: -29 C
UCS-68(c) reduction: No Computed Minimum Temperature: -101 C
Host Component: Shell 1 - Shell 1
Material: SA-106 Gr B Shell wall thickness(new): 6.35 mm
Material Stress(Sv): 117.90 MPa Shell wall thickness - 12% for pipe (corroded): 3.96 mm
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 3.92 m
Nozzle Wall Thickness(tn): 5.52 m
Outside Groove Weld Depth: 6.35 m
Minimum Nozzle Wall Thickness = tn = 5.52 mm
Minimum Nozzle Wall Thickness of 5.52 mmis greater thanUG-45(a) value of 1.67 mm
Minimum Nozzle Wall Thickness of 5.52 mmis greater thanUG-45(b) value of 3.19 mm
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 5 of 11
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Threaded Coupling - 1"
Job No: demo Vessel Number:1
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 11/29/07
Required Shell Thickness per Paragraph UG-37(a)
tr=
PR
SE - 0.6P =
0.5000 * 173.05
117.90 * 1 - 0.6 * 0.5000 = 0.74m
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn=PRn
SE - 0.6P=
0.5000 * 18.49
137.90 * 1 - 0.6 * 0.5000= 0.07m
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
trn=3 * Do * Pa
4B=
3 * 44.82 * 0.1034
4 * 15.63= 0.23m
Strength Reduction Factors
fr1=Sn
Sv=
137.90
117.90= 1.0000 fr2=
Sn
Sv=
137.90
117.90= 1.0000 fr3=
Sn
Sv=
137.90
117.90= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
t=PRn
SE - 0.6P+ Ca + ext. Ca =
0.5000 * 18.49
137.90 * 1.00 - 0.6 * 0.5000+ 1.60 + 0.00 = 1.67m
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
t=PR
SE - 0.6P+ Ca + ext. Ca =
0.5000 * 173.05
117.90 * 1 - 0.6 * 0.5000+ 1.60 + 0.00 = 3.19m
Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
t=PR
SE - 0.6P+ Ca + ext. Ca =
0.1034 * 173.05
117.90 * 1 - 0.6 * 0.1034+ 1.60 + 0.00 = 3.19m
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t= Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 3.19m
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t= minimum thickness of standard wall pipe + Ca + ext. Ca = 4.82m
Nozzle Minimum Thickness per Paragraph UG-45(b)
t= Smallest of UG-45(b)(3) or UG-45(b)(4) = 3.19m
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 6 of 11
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Job No: demo Vessel Number:1
Date Printed: 11/29/07
ANSI Flange Design Information
Host Description Type Size Material ANSI Material MAP
(in.) Class Group (MPa)
Shell 1 ANSI Flange 1 Weld Neck 14 SA-105 150 1.1 1.7678
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 7 of 11
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Job No: demo Vessel Number:1
Date Printed: 11/29/07
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 8 of 11
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Job No: demo Vessel Number:1
Date Printed: 11/29/07
MDMT Report by Components
Design MDMT is -29 C
Component Material Curve Pressure MDMT
Shell 1 SA-106 Gr B B 0.5000 MPa -101 C
Threaded Coupling - 1" SA-105 B 0.5000 MPa -101 C
Threaded Coupling - 1" SA-105 B 0.5000 MPa -101 C
Head 1 SA-516 Gr 70 B 0.5000 MPa -40 C
Component with highest MDMT: Head 1.
Computed MDMT = -40 C
The required design MDMT of -29 C has been met or exceeded.
ANSI Flanges Are Not Included in MDMT Calculations.
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 9 of 11
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Job No: demo Vessel Number:1
Date Printed: 11/29/07
MAWP Report by Components
Vessel Component Vessel
MAWP MAWP MAWP
Design Static New & Cold Hot & Corroded Hot & Corroded
Component Pressure Head UG-98(a) UG-98(b) UG-98(a)Shell 1 0.5000 MPa 0.0000 MPa 3.7480 MPa 2.6614 MPa 2.6614 MPa ANSI Flange Class: 150 Gr:1.1 0.0000 MPa 1.9650 MPa 1.7678 MPa 1.7678 MPa
Threaded Coupling - 1" 0.5000 MPa 0.0000 MPa 3.7537 MPa 2.6647 MPa 2.6647 MPa
Threaded Coupling - 1" 0.5000 MPa 0.0000 MPa 3.7537 MPa 2.6647 MPa 2.6647 MPa
Head 1 0.5000 MPa 0.0000 MPa 0.9784 MPa 0.7649 MPa 0.7649 MPa
NC = Not Calculated Inc = Incomplete
Summary
Component with the lowest vessel MAWP(New & Cold) :Head 1
The lowest vessel MAWP(New & Cold) : 0.9784M
Component with the lowest vessel MAWP(Hot & Corroded) : Head 1The lowest vessel MAWP(Hot & Corroded) : 0.7649M
Pressures are exclusive of any external loads.
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 10 of 11
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Job No: demo Vessel Number:1
Date Printed: 11/29/07
Summary Information
Dry Weight Flooded Weight
Shell 0.00 kg 0.00 kg
Head 8.87 kg 8.87 kg
Nozzle 1.24 kg 1.24 kg
ANSI Flange 49.90 kg 49.90 kg_________________ _________________
Totals 60.00 kg 60.00 kg
Volume
Shell 0.00 cu. m
Head 0.00 cu. m
Nozzle 0.00 cu. m
_________________
Totals 0.00 cu. m
Area
Shell 0.00 sq. m
Head 0.08 sq. m
Nozzle 0.04 sq. m_________________
Totals 0.12 sq. m
Hydrostatic Test Information (UG-99)
Gauge at Top
Component with controlling ratio is : Shell 1
Component with controlling pressure is : Shell 1
Calculated Test Pressure =P * 1.3 *Cold Stress
Hot Stress= 0.5000 * 1.3 *
117.90
117.90= 0.6500 M
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 11 of 11Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 11 of 11
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Fusheng Vietnam Industrial Co., Ltd.
Bien Hoa Industrial Zone 2 Bien Hoa Dong Nai Province Vietnam
Date Printed: 11/29/07
Vessel designed with Advanced Pressure Vessel, Version: 8.1.0
Vessel is ASME Code Stamped
Job No:demoVessel Number:1
NAMEPLATE INFORMATION
MAWP: 0.5000 MPa at 100 C and 0.1034 MPa external pressure at 100C
MDMT: -29 C at 0.5000 MPa
Serial Number(s): 11-2007
National Board Number(s): __________________________________
Year Built: 2007
Radiography: RT 1
Postweld Heat Treated: NONE
Construction Types : W
Signatures
_______________________________________________________________ Date: ____/____/____
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Table of Contents
Shell 1 1
Head 1 2
Threaded Coupling - 1" 3
Threaded Coupling - 1" 5
ANSI Flanges 7
Tower Analysis 8
MDMT Summary 9
MAWP Summary 10
Summary Information 11