Conveyor Belt Group
Conveyor Belt Products GuideHigh Performance Belting for BulkMaterial Handling Applications
The ContiTech Conveyor Belt Group is a technology leader and the world’s largest bulk material handling conveyor belt manufacturer. We carry a broad selection of both steel cord and textile reinforced conveyor belts, service/repair materials and special engineered products – for mining, machine and equipment construction and many other branches of industry. Starting with our flagship plant in Northeim, Germany – one of the most technologically advanced production facilities in the world, we now manufacture a complete range of belting products at factories strategically located around the globe.
ContiTech’s performance based conveyor belt technology represents safe, reliable, cost e�icient and eco friendly operation – both above and below ground. ContiTech provides customer
oriented services worldwide. From consulting and planning for new and existing conveyor systems, to installation, start-up, and post commissioning service, our application engineers are at your service. These engineers are on hand to make design calculations using special computer programs and o�er on-site recommenda-tions. They are backed by the total resources of the ContiTech Conveyor Belt Group and the experience gained in the use of our conveyor belts throughout the world.
All of our conveyor belt production is tracked by a comprehensive quality assurance program that fully complies with the require-ments of ISO 9001. The program draws heavily on the strict quality guidelines the ContiTech division applies in supplying the automo-tive industry. Alongside standard tests, properties like rubber penetration, troughability and the dynamic durability of the belt splices are also tested. In addition to ensuring compliance with the requirements defined in the standards, ContiTech laboratories are flexible enough to meet customer-specific demands, and can document each certification process.
ContiTech CoverCompounds
O�ering high performance rubber covers with optimum properties is instrumental in ranking ContiTech number one in the world. Our portfolio of compounds contains a broad selection of cover stocks optimally adaptable to the applications of mining and industry. ContiTech o�er compounds to meet global quality standards such as the Rubber Manufacturers Association (RMA), Deutsches Institut für Normung (DIN), and the Mine Safety and Health Administration (MSHA). The compound types go well beyond mere compliance with the stipulations contained in these types of standards. Their specific properties are the result of intensive research that is based on lifelike laboratory testing procedures and extensive, wide-ranging field trials. The ContiTech Conveyor Belt Group has over 2,000 di�erent compounds to choose from, and continues to develop additional compounds that extend conveyor belt life cycles. Here is a list of the most popular compounds along with their respective physical characteristics.
General Purpose Compounds
Compound Description Applications
Sentry
Cover Compounds
Sentry meets RMA Grade II requirements and is a good choice for transport of coal, aggregates, sand and gravel. Good resistance to abrasion and wear in bulk handling applications.
Sentry AR Sentry AR meets RMA Grade II requirements for tensile and elongation but is formulated to have advanced abrasion resistance. Recommended for applications requiring superior resistance to abrasion and wear.
Aggregates
Cement
Cement
Power Generation
Steel
Fertilizer
Prep Plants
Aboveground Coal
Sentry Plus When RMA Grade II is not quite good enough - Sentry Plus is used in primary crushing applications where the RMA Grade I specification is preferred. Provides cut and gouge resistance as well as advanced abrasion resistance.
Severe Duty and High Performance Compounds
Compound Description Applications
DIN Y DIN Y is a premium general purpose cover. Meets requirement for DIN Y which exceeds RMA requirements for Grade I. Force is the best value for most abrasive material handling applications.
DIN W
DIN W is designed for high impact stress applications where cutting, gouging and tearing of the cover is a primary concern. Very good abrasion resistance. Designed for hard rock ore, granite, quartz, and other sharp edged, abrasive material. Meets DIN W specification which exceeds RMA Grade I requirements. Hard Rock Mining
Aggregates
Cement
Power Generation
Steel
Bulk Terminals
Prep Plants
Aboveground Coal
DIN X
DIN X o�ers enhanced physical properties for abusive applications where the combination of abrasion and cutting, tearing and gouging of the covers is extreme. Excellent abrasion and abuse resistance. Meets DIN X specification.
DuraStar DuraStar has tremendous resistance to cutting, tearing and gouging stresses. Developed primarily for hard rock ore, DuraStar is a premium compound for the most abusive applications. It is unmatched in resisting the damaging e�ects of large, sharp edged, abrasive materials.
DuraStar AR DuraStar AR o�ers superb abrasion resistance in combination with outstand-ing cut, gouge and tear resistance. Suitable for the most severe abrasive application such as copper, gold, taconite, crushed stone and other materials where superior performance is required.
Everlast The best resistance to sliding abrasion in the industry. Everlast is recommended for applications where highly abrasive material is conveyed and premature belt wear is the primary reason for replacement. High tensile properties allow Everlast to resist cutting, gouging and tearing of the cover.
Oil Resistant Compounds
Compound Description Applications
Lumberjack
Designed to be a high performance, yet cost e�ective, moderately oil resistant compound for the wood products industry. Lumberjack is best suited for handling logs, bark and wood chips in both paper and saw mill applications.
MOR
Moderate Oil Resistance (MOR) is engineered to resist cover swell due to oil exposure. MOR is ideally suited to handling waste products, sludge, sewage, wood products and other moderately oily materials.
Aggregates
Cement
Power Generation
Steel
Fertilizer
Prep Plants
Aboveground Coal
Oily Coke
Petroleum
Lubricants
Fertilizer
Chemicals
SOR
Superior Oil Resistance (SOR) is recommended for use with materials having extreme concentrations of oil. In addition to o�ering the best oil resistance in the industry, SOR displays excellent resistance to abrasion, cutting and gouging.
Oil Sand MiningOilSand OilSand is designed to retain its flexibility while conveying oily material in temperatures as low as -50OF. Highly recommended for oil sand service in Northern Canada.
High Temperature Compounds
Compound Description Applications
Vulkan Classic
Perfectly suited for transporting moderately hot materials up to 300ºF/150ºC. Vulkan Classic is an SBR based compound formulated for superior abrasion resistance, as well as, moderate heat.
Vulkan Prime
Designed to withstand the degrading e�ects of material at elevated tempera-tures, Vulkan Prime is the workhorse of ContiTech hot materials portfolio. Vulcan Prime can handle hot materials up to 400ºF/350ºC while retaining excellent wear properties.
Cement
Calcined Lime
Foundries
Taconite
CokingVulkanOptimum
Designed for the hottest materials, Vulkan Optimum can carry materials as hot as 430ºF/22ºC. Modified polymer compositions and an optimized cross linking system give Vulkan Optimum 30% higher tensile strength. Adhesion remains constant under extreme thermal loads.
Special Purpose Compounds/Covers
Compound Description Applications
ContiCoal ContiCoal is a compound engineered to be free from halogens and heavy metals. It contains no chlorine, so when heated it does not release hydrochloric acid.
ContiClean ContiClean is a family of non-stick belts that are designed to minimize the problems associated with conveying damp, sticky materials such as gypsum.
Coal Mining
Terminals
Power Generation
GypsumCement
Overland ConveyorsPower Saving Opportunities
XLL Low rolling resistance bottom cover compound. XLL (Extra Low Loss) is up to 30% more e�icient than standard rubber covers.
Fire and Oil Retardant Compounds
Compound Description Applications
Coaline OR
Flame retardant and resistant to materials with moderate amounts of oil. Coaline OR is fully ozone, UV and abrasion resistant and meets the ASTM D378 Part 13.2 specification for flame retardance.
ContiGrain
Ideal for handling extremely oily materials such as grain, soybeans or vegetable fats. Heartland's compound is not only highly oil resistant but engineered to surpass both the static conductivity specifications set by OSHA, as well as, the fire retardant specifica-tions of ASTM D378 Part 13.2.
Aboveground Coal
Handling
Power Generation
Bulk Terminals
Prep Plants
Agricultural
Grain
Feed
Fire Retardant Compounds
Compound Description Applications
Coaline
Coaline o�ers high performance where flame retardance is required in aboveground or non-coal mining underground applications. Coaline is fully ozone, UV and abrasion resistant and meets the ASTM D378 Part 13.2 specification for flame retardance.
Coaline Plus
Coaline Plus takes everything good from the original Coaline while improved with 25% better abrasion resistance. Coaline Plus is fully ozone, UV and abrasion resistant and meets both DIN K and ASTM D378 Part 13.2 specifications for flame retardance.
Aboveground Coal
Handling
Power Generation
Ports
Bulk Terminals
Prep Plants
Trona
Potash
Underground Coal Mining
FireSentinel
A high performance compound specifically engineered for the deman- ding underground coal mining market. FireSentinel is unmatched in cut and gouge resistance and meets MSHA CFR Title 30, Part 14 fire retardance standards.
Compound SpecificationsGeneral Purpose Compounds (RMA)
Rubber Specifications Unit Sentry Sentry AR Sentry Plus
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
ºFºC
203114
400
200
60±5
-40 to 200-40 to 129
T560
203114
400
150
58±5
-40 to 200-40 to 129
T544
261118
400
120
0
-40 to 200-40 to 129
N17
Premium General Purpose Compounds (DIN & More)
Rubber Specifications Unit DIN Y DIN W DIN X
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
ºFºC
290120
400
150
64±5
-40 to 200-40 to 129
TDNZ
261118
400
90
60±5
-40 to 200-40 to 129
7260
362625
450
120
60±5
-40 to 200-40 to 129
TDAN
DuraStar
333623
430
120
63±5
-40 to 200-40 to 129
TDVZ
Everlast2
290120
550
40
63±5
-40 to 200-40 to 129
AAA
DuraStar AR2
319122
500
65
62±5
-40 to 200-40 to 129
CGLA
Fire Retardant Compounds
Rubber Specifications Unit Coaline
Fire Retardant Standard
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
ºFºC
ASTM D378Part 13.2
217615
400
150
65±5
-40 to 180-40 to 82
TDFZ
FireSentinel
MSHA CFRTitle 30 Part 14
246617
450
180
65±5
-40 to 180-40 to 82
7783
Coaline Plus2
ASTM D378 Part 13.2, DIN K
290120
500
110
63±5
-40 to 180-40 to 82
7050
ContiGrain
ASTM D378Part 13.2
159511
400
280
62±5
-40 to 180-40 to 82
7962
Coaline OR
ASTM D378 Part 13.2
224815.5
400
140
65±5
-40 to 180-40 to 82
TDFM
Fire & Oil Retardant Compounds
Oil Resistant Compounds
Rubber Specifications Unit Lumberjack MOR
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
ºFºC
210014
370
200
63±5
-30 to 180-34 to 82
LJWP
232116
400
165
63±5
-30 to 180-34 to 82
TDRZ
SOR
290120
450
100
62±5
-30 to 180-34 to 82
7962
OilSand2
210314.5
500
100
60±5
-50 to 180-46 to 82
5061
Heat Resistant Compounds
Rubber Specifications Unit Vulkan Classic
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range1
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
ºFºC
217615
350
120
64±5
-40 to 200/400-40 to 100/200
TDHZ
Vulkan Prime
159511
370
150
60±5
-40 to 300/900-40 to 150/500
HOB
Vulkan Optimum3
290120
450
120
65±5
-40 to 400/1100-40 to 200/600
TDEE
1. The maximum temperatures are dependent on the form of the material, duration of exposure and characteristics of the installation2. Manufactured only at facility in Volos, Greece3. Manufactured only at facility in Northeim, Germany
CONTIFLEX®Conveyor BeltingIts advanced design is engineered for exceptionally dependable service in demanding applications. Mining and industrial opera-tions have learned to expect this from ContiTech - the leader in bulk material handling conveyor and elevator belting. CONTIFLEX® takes advantage of ContiTech’s resources in textile and polymer technology, and applies this expertise to a high-performance belt design for utilization in modern conveyor and elevator systems. Never has the performance, e�iciency, and longevity of a textile reinforced conveyor belt been advanced this far.
CONTIFLEX® textile reinforced conveyor belts are highly engineered for a variety of bulk material handling applications in the mining, aggregate, and industrial markets. The dimensionally stable, high-performance polyester/nylon textile reinforcement is suitable for heavy-duty operations. The high physical and mechanical properties of the rubber covers are designed to operate in a wide range of environments and conditions.
CONTIFLEX® General Specifications
Unit 2-220Technical Specifications 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750
Textile Type
2 2 3 3 4 3 4 3 4 3Number of Textile Plies
P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N
Operating Tensile Strength PIW 220 250 330 375 440 450 500 600 600 750
Nominal Carcass Gauge inches 0.100 0.104 0.154 0.166 0.213 0.201 0.228 0.260 0.276 0.236
Belt Modulus PIW 24400 23800 36600 38000 48000 38000 45000 50000 50000 62500
2-400
2
P/N
400
0.172
39000
CONTIFLEX® Minimum Belt Width (inches)1
2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750
20° 16 16 20 20 24 24 30 30 30 30
Carrying Idlers 35° 18 18 24 24 30 30 36 30 36 36
45° 24 24 30 30 36 30 42 36 42 42
Belt Carcass Type 2-400
20
24
30
1. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTIFLEX® Load Support (inches)1
Material Weight Idlers 2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750
20° 48 54 60 72 72 72 84 84 96 84
Light 0 to 40 lbs/ft 3 35° 42 48 54 60 72 66 72 72 84 72
45° 36 42 48 60 60 60 72 66 72 66
20° 42 48 60 60 66 66 72 72 84 72
Medium 41 to 80 lbs/ft3 35° 36 42 48 60 60 60 60 60 72 60
45° 36 36 42 54 54 54 54 54 66 54
20° 36 42 48 54 60 60 66 66 72 66
Heavy 81 to 120 lbs/ft3 35° 30 36 42 54 54 54 60 54 60 60
45° 24 30 36 48 48 48 54 48 54 54
20° 30 36 42 48 48 54 60 54 66 54
Extra Heavy Over 120 lbs/ft 3 35° 24 30 42 42 42 48 54 48 54 48
45° NR NR 36 36 36 42 48 42 48 42
2-400
60
54
54
54
48
42
48
48
42
42
36
30
CONTIFLEX® Minimum Pulley Diameters (inches)
2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750
BeltOperating Range
Belt Carcass Type
81-100% of Rated Tension 16 16 18 20 24 24 28 24 30 30
61% to 80% of Rated Tension 14 14 16 18 20 20 24 20 24 24
Up to 60% of Rated Tension 12 12 14 16 18 18 20 18 20 20
2-400
20
16
14
ImperialCONTIFLEX® General Specifications
5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000
Number of Textile Plies 5 4 3 4 5 4 6 5 3 4 4 5
Textile Type P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N
Operating Tensile Strength 750 800 900 1000 1000 1200 1200 1250 1500 1800 2000 2000
Nominal Carcass Gauge .351 .354 .272 .323 .350 .370 .425 .409 .410 .540 .555 .581
Belt Modulus 62500 66600 75000 83300 83300 100000 100000 104100 100000 120000 133000 133300
UnitTechnical Specifications
PIW
inches
PIW
CONTIFLEX® Minimum Belt Width (inches)1
5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000
20° 36 30 30 36 42 42 42 42 42 48 54 54
Carrying Idlers 35° 36 36 36 42 42 42 42 48 48 54 54 54
45° 42 42 42 48 48 48 48 54 54 60 60 60
Belt Carcass Type
1. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTIFLEX® Load Support (inches)1
Material Weight Idlers 5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000
20° 96 96 84 96 108 108 120 120 108 126 126 126
Light 0 to 40 lbs/ft 3 35° 84 84 72 84 96 96 108 108 96 126 126 126
45° 84 72 66 84 84 84 96 96 84 120 126 126
20° 84 84 72 84 96 96 108 108 96 120 126 126
Medium 41 to 80 lbs/ft 3 35° 72 72 72 72 84 84 96 96 96 120 126 126
45° 60 66 66 72 78 78 96 84 84 108 120 126
20° 72 84 72 84 96 84 108 108 96 108 120 126
Heavy 81 to 120 lbs/ft 3 35° 60 72 60 72 84 72 96 96 84 108 114 120
45° 54 60 54 60 72 72 84 84 72 96 108 114
20° 60 72 60 72 84 72 96 96 84 108 114 114
Extra Heavy Over 120 lbs/ft 3 35° 54 60 54 60 72 66 84 84 72 96 102 108
45° 48 54 48 54 66 60 84 72 72 84 96 102
CONTIFLEX® Minimum Pulley Diameters (inches)
5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000
BeltOperating Range
Belt Carcass Type
81-100% of Rated Tension 30 30 32 36 36 42 48 42 48 54 60 60
61% to 80% of Rated Tension 24 24 26 30 30 36 42 36 42 48 54 54
Up to 60% of Rated Tension 20 20 20 24 26 30 36 30 36 42 48 48
CONTIFLEX® General Specifications (millimeters)
Unit EP400/2Technical Specifications EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3
Textile Type
Number of Textile Plies
EP
2
40
2.54
4270
EP
2
50
2.64
4160
EP
3
60
3.91
6400
EP
3
75
4.22
6650
EP
2
70
4.37
6830
EP
3
75
5.11
6650
EP
4
80
5.41
8400
EP
4
100
5.79
7880
EP
3
105
6.60
8750
EP
4
120
7.01
8750
EP
3
90
5.99
10940
Operating Tensile Strength kN/m
Nominal Carcass Gauge mm
Belt Modulus N/mm
EP700/2
EP400/2 EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3
400
450
600
400
450
600
500
600
750
500
600
750
500
600
750
600
750
900
600
750
900
750
900
1050
750
750
900
750
900
1050
750
900
1050
EP700/2
CONTIFLEX® Minimum Belt Width (millimeters)1
20°
Carrying Idlers 35°
45°
Belt Carcass Type
EP400/2 EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3
1200
1000
900
1000
900
900
900
700
600
700
600
NR
1300
1200
1000
1200
1000
900
1000
900
700
900
700
NR
1500
1300
1200
1500
1200
1000
1200
1000
900
1000
1000
900
1800
1500
1500
1500
1500
1300
1300
1300
1200
1200
1000
900
1500
1300
1300
1300
1200
1000
1200
1200
1000
1000
900
700
1800
1600
1500
1600
1500
1300
1500
1300
1200
1300
1200
1000
1800
1800
1500
1600
1500
1300
1500
1300
1200
1200
1000
900
2100
1800
1800
1800
1500
1300
1600
1500
1300
1500
1300
1200
2100
1800
1600
1800
1500
1300
1600
1300
1200
1300
1200
1000
2400
2100
1800
2100
1800
1600
1800
1500
1300
1600
1300
1200
2100
1800
1600
1800
1500
1300
1600
1500
1300
1300
1200
1000
EP700/2
CONTIFLEX® Load Support (millimeters)1
Material Weight Idlers
20°
Light 0 to 40 lbs/ft 3 35°
45°
20°
Medium 41 to 80 lbs/ft3 35°
45°
20°
Heavy 81 to 120 lbs/ft3 35°
45°
20°
Extra Heavy Over 120 lbs/ft 3 35°
45°
EP400/2 EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3
400
450
650
400
450
650
550
650
800
550
650
800
550
650
800
650
800
950
650
800
950
800
950
1100
800
800
950
800
950
1100
800
950
1100
EP700/2
CONTIFLEX® Minimum Pulley Diameters (millimeters)
BeltOperating Range
81-100% of Rated Tension
61% to 80% of Rated Tension
Up to 60% of Rated Tension
Belt Carcass Type
1. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTIFLEX® General Specifications (millimeters)
Unit EP1500/5Technical Specifications EP1400/4 EP1500/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4
Textile Type
Number of Textile Plies
EP
5
150
8.92
10940
EP
4
140
8.99
11660
EP
3
188
6.91
13130
EP
4
175
8.20
14580
EP
5
188
8.89
14580
EP
4
250
9.40
17510
EP
6
263
10.80
17510
EP
5
281
10.39
18230
EP
3
300
10.41
17510
EP
4
400
13.72
21010
EP
4
400
14.10
23290
Operating Tensile Strength kN/m
Nominal Carcass Gauge mm
Belt Modulus N/mm
EP1600/5 EP3150/5
EP
5
394
14.76
23340
EP1500/5 EP1400/4 EP1500/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4
900
900
1050
750
900
1050
750
900
1050
900
1050
1250
1050
1050
1250
1050
1050
1250
1050
1050
1200
1050
1200
1350
1050
1200
1350
1200
1350
1550
1350
1350
1550
EP1600/5 EP3150/5
1350
1350
1550
CONTIFLEX® Minimum Belt Width (millimeters)1
20°
Carrying Idlers 35°
45°
Belt Carcass Type
EP1500/5 EP1400/4 EP1600/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4
2400
2100
2100
2100
1800
1500
1800
1500
1300
1500
1300
1200
2400
2100
1800
2100
1800
1600
2100
1800
1500
1800
1500
1300
2100
1800
1600
1800
1800
1600
1800
1500
1300
1500
1300
1200
2400
2100
2100
2100
1800
1800
2100
1800
1500
1800
1500
1300
2700
2400
2100
2400
2100
1900
2400
2100
1800
2100
1800
1600
2700
2400
2100
2400
2100
1900
2100
1800
1800
1800
1600
1500
3000
2700
2400
2700
2400
2400
2700
2400
2100
2400
2100
2100
3000
2700
2400
2700
2400
2100
2700
2400
2100
2400
2100
1800
2700
2400
2100
2400
2400
2100
2400
2100
1800
2100
1800
1800
3200
3200
3000
3000
3000
2700
2700
2700
2400
2700
2400
2100
3200
3200
3200
3200
3200
3000
3000
2800
2700
2800
2500
2400
EP1600/5 EP3150/5
3200
3200
3200
3200
3200
3200
3200
3000
2800
2800
2700
2500
CONTIFLEX® Load Support (millimeters)1
Material Weight Idlers
20°
Light 0 to 40 lbs/ft 3 35°
45°
20°
Medium 41 to 80 lbs/ft 3 35°
45°
20°
Heavy 81 to 120 lbs/ft 3 35°
45°
20°
Extra Heavy Over 120 lbs/ft 3 35°
45°
EP1500/5 EP1400/4 EP1600/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4
950
950
1100
800
950
1100
800
950
1100
950
1100
1220
1100
1100
1250
1100
1100
1250
1100
1100
1250
1100
1250
1400
1100
1250
1400
1250
1400
1550
1400
1400
1550
EP1600/5 EP3150/5
1400
1400
1550
CONTIFLEX® Minimum Pulley Diameters (millimeters)
BeltOperating Range
81-100% of Rated Tension
61% to 80% of Rated Tension
Up to 60% of Rated Tension
Belt Carcass Type
1. Load support and minimum belt width can be influenced by the cover gauge utilized.
Metric
CONTI TITANConveyor Belting
CONTI TITAN General Specifications
I-230 I-285 I-350 I-450 I-550 I-700 I-800 I-900
Textile Type P/N/N
1
230
0.094
26000
290
P/N/N
1
285
0.098
29000
475
P/N/N
1
350
0.109
37000
900
P/N/N
1
450
0.120
48000
1000
P/N/N
1
550
0.141
52000
1325
P/N/N
1
700
0.156
56000
1800
P/N/N
1
800
0.172
-
3130
P/N/N
1
900
0.203
-
3540
Number of Textile Plies
Operating Tensile Strength
Nominal Carcass Gauge
Belt Modulus
Impact Resistance1
Technical Specifications I-180
P/N/N
1
180
0.078
23000
220
Unit
PIW
inches
PIW
ft-lbs
I-230 I-285 I-350 I-450 I-550 I-700 I-800 I-900
14
18
24
18
24
30
20
24
30
24
30
36
24
30
36
30
36
42
36
42
48
36
42
48
I-180
14
18
18
CONTI TITAN Minimum Belt Width (inches)
Belt Carcass Type
20°
Idlers 35°
45°
CONTI TITAN Load Support2 (inches)
Material Weight Idlers I-180 I-230 I-285 I-350 I-450 1-550 I-700 I-900
20° 42
36
30
36
30
24
30
24
NR
30
NR
NR
48
42
36
42
36
36
36
30
NR
30
NR
NR
60
54
48
54
48
42
48
42
36
36
30
24
72
60
54
60
54
48
54
48
42
48
42
36
84
72
60
72
60
54
60
54
48
54
48
42
84
72
60
72
60
54
72
60
54
60
54
48
84
84
72
84
72
60
72
72
60
72
60
54
84
84
84
84
84
72
84
72
72
84
72
60
I-800
84
84
72
84
72
60
72
72
60
72
60
54
Light 0 to 40 lbs/ft 3 35°
45°
20°
Medium 41 to 80 lbs/ft 3 35°
45°
20°
Heavy 81 to 120 lbs/ft3 35°
45°
20°
Extra Heavy Over 120 lbs/ft 3 35°
45°
I-230 I-285 I-350 I-450 1-550 I-700 I-800 I-900I-180
CONTI TITAN Minimum Pulley Diameters (inches)
Belt Carcass Type
81-100% of Rated TensionBeltOperating Range
14
12
10
14
12
10
16
14
12
18
16
14
20
18
16
24
20
18
24
20
18
28
24
20
30
24
20
61-80% of Rated Tension
Up to 60% of Rated Tension
1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance is downgraded from the values shown in the table. Testing performed in accordance with DIN 22102. 2. Load support and minimum belt width can be influenced by the cover gauge utilized.
A tough belt designed for tough conditions, CONTI TITAN is constructed to withstand brutal operating conditions. The unique, highly engineered, straight-warp carcass is designed to maximize the resistance to extreme ripping, tearing, gouging, and impact stresses. Conventional plied conveyor belting utilizes fabric plies consisting of longitudinal and transverse yarns that cross over and under each other. This “crimping” of the yarns is elongated under tension, and as a result manifests additional stretch. The CONTI TITAN straight-warp fabric is designed with heavy duty, high-strength, straight yarns in the longitudinal direction, which are bound to heavy duty weft yarns with a specially engineered binder yarn. This unique construction eliminates most all of the crimp found in conventional conveyor belting fabrics.
CONTI TITAN is engineered and designed to provide the follow-ing characteristics:
• High-strength with exceptional dimensional stability• Rip and tear resistance that is 2-3 times that of conventional conveyor belting• Impact resistance that far exceeds conventional conveyor belting• Outstanding puncture resistance• Excellent flexibility and load support
CONTI TITAN is available in operating tension ratings up to 900 PIW (160 kN/m) in the single unit design and up to 2,250 PIW (400 kN/m) in the double unit design. Combined with one of ContiTech’s high-performance covers, CONTI TITAN will provide the lowest cost of ownership in demanding applications.
CONTI TITAN General Specifications
II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250
Textile Type P/N/N
2
450
0.250
39000
1475
P/N/N
2
550
0.257
44000
2200
P/N/N
2
700
0.264
50000
2900
P/N/N
2
1000
0.284
68000
4720
P/N/N
2
1250
0.347
82000
5900
P/N/N
2
1750
0.378
95000
8850
P/N/N
2
2000
0.394
-
11060
P/N/N
2
2250
0.457
-
14750
Number of Textile Plies
Operating Tensile Strength
Nominal Carcass Gauge
Belt Modulus
Impact Resistance1
Technical Specifications II-350
P/N/N
2
350
0.219
35000
1250
Unit
PIW
inches
PIW
ft-lbs
II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250
24
30
36
24
30
36
30
36
42
30
36
42
30
36
42
36
42
48
42
48
54
42
48
54
II-350
24
30
36
CONTI TITAN Minimum Belt Width (inches)
Belt Carcass Type
20°
Idlers 35°
45°
II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250II-350
CONTI TITAN Minimum Pulley Diameters (inches)
Belt Carcass Type
81-100% of Rated TensionBeltOperating Range
24
20
18
24
20
18
24
20
18
30
24
20
36
30
24
36
30
24
48
42
36
54
48
42
54
48
42
61-80% of Rated Tension
Up to 60% of Rated Tension
1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance is downgraded from the values shown in the table. Testing performed in accordance with DIN 22102. 2. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTI TITAN Load Support2 (inches)
Material Weight Idlers II-350 II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250
20°
Light 0 to 40 lbs/ft 3 35°
45°
20°
Medium 41 to 80 lbs/ft 3 35°
45°
20°
Heavy 81 to 120 lbs/ft3 35°
45°
20°
Extra Heavy Over 120 lbs/ft 3 35°
45°
84
72
66
72
66
60
72
60
54
60
54
48
84
84
72
84
72
72
84
72
60
72
60
54
84
84
72
84
72
72
84
72
60
72
60
54
84
84
84
84
84
84
84
84
72
84
72
60
84
84
84
84
84
84
84
84
84
84
78
72
84
84
84
84
84
84
84
84
84
84
84
84
126
126
108
120
120
108
108
108
96
108
96
84
126
126
114
126
120
114
120
114
102
114
102
96
126
126
114
126
120
114
120
114
102
114
108
96
Imperial
CONTI TITAN General Specifications (millimeters)
EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1
Textile Type EPP
1
40
2.10
4550
395
EPP
1
50
2.30
5080
645
EPP
1
63
2.60
6480
1220
EPP
1
80
3.05
8410
1350
EPP
1
100
3.60
9110
1800
EPP
1
125
4.00
9810
2440
EPP
1
140
4.10
-
4240
EPP
1
160
5.00
-
4800
Number of Textile Plies
Operating Tensile Strength
Nominal Carcass Gauge
Belt Modulus
Impact Resistance1
Technical Specifications EPP315/1
EPP
1
32
1.90
4030
300
Unit
kN/m
mm
N/mm
N-m
EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1
350
450
600
450
600
800
550
650
800
650
800
900
650
800
900
800
950
1100
950
1100
1250
950
1100
1250
EPP315/1
350
450
450
CONTI TITAN Minimum Belt Width (millimeters)
Belt Carcass Type
20°
Idlers 35°
45°
CONTI TITAN Load Support2 (millimeters)
Material Weight Idlers EPP315/1 EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1600/1
20° 1000
900
750
900
750
600
750
600
NR
750
NR
NR
1200
1000
900
1000
900
900
900
700
NR
700
NR
NR
1500
1300
1200
1300
1200
1000
1200
1000
900
900
700
600
1800
1500
1300
1500
1300
1200
1300
1200
1000
1200
1000
900
2100
1800
1500
1800
1500
1300
1500
1300
1200
1300
1200
1000
2100
1800
1500
1800
1500
1300
1800
1500
1300
1500
1300
1200
2100
2100
1800
2100
1800
1500
1800
1800
1500
1800
1500
1300
2100
2100
2100
2100
2100
1800
2100
1800
1800
2100
1800
1500
EPP1400/1
2100
2100
1800
2100
1800
1500
1800
1800
1500
1800
1500
1300
Light 0 to 40 lbs/ft 3 35°
45°
20°
Medium 41 to 80 lbs/ft 3 35°
45°
20°
Heavy 81 to 120 lbs/ft3 35°
45°
20°
Extra Heavy Over 120 lbs/ft 3 35°
45°
EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1EPP315/1
CONTI TITAN Minimum Pulley Diameters (millimeters)
Belt Carcass Type
81-100% of Rated TensionBeltOperating Range
400
350
300
400
350
300
450
400
350
500
450
400
550
500
450
650
550
500
650
550
500
750
650
550
800
650
550
61-80% of Rated Tension
Up to 60% of Rated Tension
1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance is downgraded from the values shown in the table. Testing performed in accordance with DIN 22102. 2. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTI TITAN General Specifications (millimeters)
EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2
Textile Type EPP
2
80
5.80
6830
2000
EPP
2
100
6.10
7710
2980
EPP
2
126
6.70
8760
3930
EPP
2
200
7.20
11910
6400
EPP
2
250
8.80
14360
8000
EPP
2
313
9.60
16640
12000
EPP
2
350
10.00
-
15000
EPP
2
400
11.60
-
20000
Number of Textile Plies
Operating Tensile Strength
Nominal Carcass Gauge
Belt Modulus
Impact Resistance1
Technical Specifications EPP630/2
EPP
2
63
5.40
6130
1700
Unit
kN/m
mm
N/mm
N-m
EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2
650
800
950
650
800
950
800
950
1100
800
950
1100
800
950
1100
950
1100
1250
1100
1250
1400
1100
1250
1400
EPP630/2
650
800
950
CONTI TITAN Minimum Belt Width (millimeters)
Belt Carcass Type
20°
Idlers 35°
45°
EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2EPP630/2
CONTI TITAN Minimum Pulley Diameters (millimeters)
Belt Carcass Type
81-100% of Rated TensionBeltOperating Range
650
550
500
650
550
500
650
550
500
800
650
550
950
800
650
950
800
650
1250
1100
950
1400
1250
1100
1400
1250
1100
61-80% of Rated Tension
Up to 60% of Rated Tension
1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance is downgraded from the values shown in the table. Testing performed in accordance with DIN 22102. 2. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTI TITAN Load Support2 (millimeters)
Material Weight Idlers EPP630/2 EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2
20°
Light 0 to 40 lbs/ft 3 35°
45°
20°
Medium 41 to 80 lbs/ft 3 35°
45°
20°
Heavy 81 to 120 lbs/ft3 35°
45°
20°
Extra Heavy Over 120 lbs/ft 3 35°
45°
2100
1800
1600
1800
1600
1500
1800
1500
1300
1500
1300
1200
2100
2100
1800
2100
1800
1800
2100
1800
1500
1800
1500
1300
2100
2100
1800
2100
1800
1800
2100
1800
1500
1800
1500
1300
2100
2100
2100
2100
2100
2100
2100
2100
1800
2100
1800
1500
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
1900
1800
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
3200
3200
2700
3000
3000
2700
2700
2700
2400
2700
2400
2100
3200
3200
2800
3200
3000
2800
3000
2800
2500
2800
2500
2400
3200
3200
2800
3200
3000
2800
3000
2800
2500
2800
2700
2400
Metric
STAHLCORDConveyor Belting
Technical data (reference values)
Belt spliceType
ST 500
ST 630
ST 800
ST 1000
ST 1120
ST 1250
ST 1400
ST 1600
ST 1800
ST 2000
ST 2250
ST 2500
ST 2800
ST 3150
ST 3500
ST 4000
ST 4500
ST 5000
ST 5400
ST 6300
ST 7100
Ratedbreak.strength
N/mm
500
630
800
1000
1120
1250
1400
1600
1800
2000
2250
2500
2800
3150
3500
4000
4500
5000
5400
6300
7100
Cordpitch
mm
14
12
10
12
11
14
12
15
14
12
12
15
14
15
15
15
16
17
17
2)
2)
Belt width, for30º trough,at least 3)
mm
400
400
500
500
500
500
500
600
650
650
650
800
800
800
800
800
1000
1000
1000
2)
2)
Weight ofbelt core 4)
kg/m2
5.7
6.1
6.5
8.6
10.1
10.6
11.3
12.4
12.8
14.0
14.6
18.0
18.6
21.7
24.1
25.8
27.9
31.4
12.3
2)
2)
Diameter of the drive pulley, at least
mm
500
500
500
630
630
800
800
800
800
800
800
1000
1000
1250
1250
1250
1400
1600
1600
2)
2)
Minimum cover gauge
mm
3
3
3
4
4
4
4
4
4
4
4
5
5
6
6
7
7
8
8
2)
2)
Reference elongation at 10% of minimum breaking strength
%
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0,1 - 0,3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
2)
2)
Lenght lv
1)
mm
600
600
600
600
650
650
950
750
800
1150
1250
1350
1450
1650
2350
2650
2800
4050
4450
2)
2)
No. ofSteps
1
1
1
1
1
1
2
1
1
2
2
2
2
2
3
3
3
4
4
2)
2)
Corddiameter
mm
2.80
2.80
2.80
3.60
3.60
4.40
4.40
5.10
5.10
5.10
5.30
6.70
6.70
7.50
8.10
8.60
9.20
10.4
10.8
2)
2)
*Other types on request1) It is rcommendable that the belts will be spliced in a bias that depends on the vulcaniser used. Most vulcanisers have a bias of 16° 40', corresponding to 0.3 x belt width. 2) To be determined as per requirements. 3) With cover thicknesses normally used. 4) Belt weight: Add product of cover gauge (carrying side plus bottom side) and density.
Tried and tested in long distance conveyance in both surface and underground mining applications around the globe, STAHLCORD conveyor belts are available in many di�erent belt designs and cover compound qualities. Thanks to the high tensile strength and low elongation of the steel cords, STAHLCORD belts are perfectly suited to long-distance conveyance. ContiTech is fully aware that these applications demand extremely wide and long conveyor belts. STAHLCORD is o�ered in widths up to 6400mm (252 inches), strengths up to ST10,000 and roll weights of up to 60 tons.
By employing state of the art equipment and the foremost technological methods, STAHLCORD quality is second to none. ContiTech manufactures their own steel cord which enables our factories to measure and control the entire production process from beginning to end. All parameters of production – cord design, compound quality, pre-tensioning of the cords, and vulcanization are expertly harmonized.
ServiceMaterials
Visit our web store at:www.contitech-online.com/cbg/us-shop
With smooth surface and contact layer
There are many surfaces on a conveyor that are subject to corrosion and wear. This undesirable change leads to reduced service life and increased downtime costs. Correx® lining has a contact layer which increases adhesion to the surface it is bonded to and enhances overall productivity.
With profiled surface and contact layer
In order to improve the resistance between the conveyor belt and the drive pulley, as well as, the frictional force under unfavorable drive conditions (e. g. wetness or contamination), drive pulleys are covered with profiled rubber or ceramic lagging.
In order to make repairs to damaged conveyor belts and other rubber lined surfaces, ContiTech developed Conrema®. Depending on the product, either one or two contact layers are used to maximize adhesion to the product being repaired. The Conrema® cold repair material product portfolio allows downtime to be minimized.
For specific jobs, it is now a technical standard to utilize cold bond technology with industrial adhesives. This technology is also employed in conveyor belt splicing, where hot vulcanization is not viable. This saves time and money and can be applied in many areas. ContiTech service materials use safe, non-carcinogenic ingredients in order to keep both our employees and clients free from harm.
• ContiSecur® BFA / Activator (two part cold adhesion)• ContiPlus® (bonding primer)• ContiSecur® PREMIUM (single part cold adhesion)• CCS Solution (cleaning solvent)
ABS scrapers with smooth surface and no contact layer can be used to clean the belt surface. These are available in di�erent designs with di�erent degrees of shore hardness.
Correx®
Conrema® Repair Materials Cold Bonding Solutions and Solvents
Scraper Rubber
www.contitech.usConveyor Belt Group
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The ContiTech division of the Continental Corporation is a
development partner and original equipment supplier to nume-
rous industries for high-quality functional parts, components and
systems. With its know-how in rubber and plastics technology,
ContiTech contributes significantly to industrial progress and
mobility that is safe, comfortable and eco-friendly.
The content of this publication is not legally binding and is
provided as information only. The trademarks displayed in this
publication are the property of Continental AG and/or its affi liates.
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For complete information go to: www.contitech.de/discl_en