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Booster Long Straight Booster Long Straight Corrector Package InstallationCorrector Package Installation
Craig Drennan2007 Shutdown Planning Meeting
April 6, 2007
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2007 Shutdown Planning 4/6/2007 – C. Drennan 2
f Installation TasksInstallation Tasks
General Installation Tasks
Pulling Power Cables.
Removing Old Correctors.
Installing New Correctors.
Vacuum Leak Checking and Pump Down.
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f Installation TasksInstallation Tasks
Radiation Level Measured in March
Above 500 mrem L6 L13
Above 100 mrem L1 L3 L7 L8 L9
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f Pulling Power CablesPulling Power Cables
Task Manager: James Ranson
Man-Power: Crew of 3 Electricians
Task: Run the cables necessary for 4 each, 6 element corrector packages from 6 Booster gallery locations.
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f Pulling Power CablesPulling Power Cables Cable Specification (Beams-doc-2599-v1)
Type 1 2 Conductor, Twisted Pair, 8 AWG, Strand Tinned Copper.
Insulation Color Coded Red and Black, PVC*, 105 degC rating.Overall Foil Shield With 12 AWG Drain Wire.PVC Tray Cable Jacket, 105 degC ratingThe jacket is to be marked with incrementing numbers every foot.
10 Each, Continuous 500 foot Reels, Jacket Color Green10 Each, Continuous 500 foot Reels, Jacket Color White10 Each, Continuous 500 foot Reels, Jacket Color Red10 Each, Continuous 500 foot Reels, Jacket Color Black
Type 2 4 Conductor, Twisted Pair, 8 AWG, Strand Tinned Copper.
Insulation Color Coded 2 Red and 2 Black, PVC*, 105 degC rating.Overall Foil Shield With 12 AWG Drain Wire.PVC Tray Cable Jacket, 105 degC ratingThe jacket is to be marked with incrementing numbers every foot.
10 Each, Continuous 500 foot Reels, Jacket Color Black
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f Pulling Power CablesPulling Power Cables Cable Specification -Cont.- Type 3
2 Conductor, Twisted Pair, 12 AWG, Strand Tinned Copper.Insulation Color Coded Red and Black, PVC*, 105 degC rating.Overall Foil Shield With Drain Wire.PVC Tray Cable Jacket, 105 degC ratingThe jacket is to be marked with incrementing numbers every foot.
10 Each, Continuous 500 foot Reels, Jacket Color Black* All PVC insulation is to have an oxygen index greater than 28
======================================================================== The reel size and weights as follows:
2/C 8awg: 18" diam X 10" wide reels. Approx 98 lbs. per reel. Can fit 12 per skid.
4/C 8awg: 20" diam X 12" wide reels. Approx 170 lbs. per reel. Can fit 8 per skid
2/C 12awg: 16" diam X 10" wide reels. Approx 52 lbs per reel. Can fit 27 reels per skid.
Vendor will combine the reels and will have a total of 4 skids shipped. ========================================================================
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f Pulling Power CablesPulling Power Cables
Cable Specification -Cont.- Type 4
2 Pair Individually Shielded, 22 AWG, 7x30 Strand.Insulation Color Coded Green, White and Red, Black. Belden P/N 8723
10 Each, Continuous 1000 foot Reels, Jacket Color Grey
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f Pulling Power CablesPulling Power Cables
Cable Connections to Each Corrector Elements Vertical Dipole
• 2 Conductor, 8 AWG (Type 1), Green Jacket Horizontal Dipole
• 2 Conductor, 8 AWG (Type 1), White Jacket Normal Sextupole
• 2 Conductor, 8 AWG (Type 1), Red Jacket Skew Sextupole
• 2 Conductor, 8 AWG (Type 1), Black Jacket Normal Quadrupole
• 4 Conductor, 8 AWG (Type 2), Black Jacket Skew Quadrupole
• 2 Conductor, 12 AWG (Type 3), Black Jacket Klixon Sensor
• 2 Pair, 22 AWG (Type 4), Grey Jacket RTD Sensor
• 2 Pair, 22 AWG (Type 4), Grey Jacket
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f Pulling Power CablesPulling Power Cables
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f Pulling Power CablesPulling Power Cables
Cable - Penetration Power Tests (Beams-doc-2599-v1)
Sample run of cables have been tested in a Booster penetration
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f Pulling Cables –cont.-Pulling Cables –cont.-
Details for Cable Pull (1 of 2)
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f Pulling Cables –cont.-Pulling Cables –cont.-
Details for Cable Pull (2 of 2)
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f Pulling Cables –cont.-Pulling Cables –cont.-
Additional Cables to Pull
8 each, 2 pair, 22 AWG Twisted Shielded Pair cable for KLIXON’s and RTD’s
• Assumes 1 Klixon and 1 RTD per corrector package.
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f Pulling Power CablesPulling Power Cables
Sub-Tasks for Pulling Cables Cable labeling database entries are submitted and
labeling is procured. Remove poly-beads from penetrations
• Vacuuming beads from an empty penetration from gallery end has proven cleaner.
• Removing beads from gallery end can begin immediately after beam is locked off from the Booster and the Rad-Tech is informed.
• Will require 3 to 4 each 50 gallon drums. Cable is delivered from the warehouse and staged
near installation location.
A rope pull is made to get an accurate length for each cable run.
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f Pulling Power CablesPulling Power Cables
Sub-Tasks –cont.- Electricians will layout, measure cable lengths and
label cable ends in the gallery.
Cables are pulled from gallery, through penetrations to specific corrector location.
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f Removing Old CorrectorsRemoving Old Correctors
Task Manager: Danny Douglas
Man-Power: 2-3 Crews of 3 Technicians Multiple crews needed to manage individual dose
levels.
Task: Remove old correctors, BPM’s and vacuum valves.
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f Removing Old CorrectorsRemoving Old Correctors
Standard Installation
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f Removing Old CorrectorsRemoving Old Correctors
Sub-Task for Typical Removal Resource: One 3 man crew
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f Removing Old CorrectorsRemoving Old Correctors
Special Case 1: L3 Dogleg
The new corrector package will mount between the dogleg magnets and the BEX magnet will move to where the current corrector is now.
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f Removing Old CorrectorsRemoving Old Correctors
Sub-Task for Special Case 1 Removal Resource: One 3 man crew
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f Removing Old CorrectorsRemoving Old Correctors
Special Case 2: Injection Girder
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f Removing Old CorrectorsRemoving Old Correctors
Sub-Task for Special Case 2 Removal Resource: One 3 man crew
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f Installing New CorrectorsInstalling New Correctors
New Correctors Are Delivered From MTF
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f Installing New CorrectorsInstalling New Correctors
New Corrector Support
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f Installing New CorrectorsInstalling New Correctors
Mechanical Design Schedule
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f Installing New CorrectorsInstalling New Correctors
Sub-Task for Typical Corrector Installation Resource: One 3 man crew
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f Installing New CorrectorsInstalling New Correctors
Sub-Task for Special Case 1 Corrector Installation Resource: One 3 man crew
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f Installing New CorrectorsInstalling New Correctors
Sub-Task for Special Case 2 Corrector Installation Resource: One 3 man crew
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f Other TasksOther Tasks
Further Installation Tasks Corrector Power Connection
BPM Cable Connection
Surveying of the the Correctors and BPM’s
Vacuum Leak Checking and Pump Down
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f Other TasksOther Tasks
Related Tasks for Future Development and Review
Power outage related task from J. Ranson
Surveying in of Correctors and BPM’s
Early Power Testing of Power Supplies and Corrector Magnets.
• Specific LOTO need to be developed.