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Dr BN Mohanty, IFS,
Director IPIRTI
INDIAN PLYWOOD INDUSTRIES RESEARCH & TRAINING INSTITUTE
BANGALORE
Bamboo Industrial Processing in India
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Bamboo“Cradle to
Coffin Plant”
“Poor Man’s
Timber”
“Friend of the
People”
“The Green Gold”
“Green Gasoline”
“The plant with a
thousand faces”
“A Rich man’s
delicacy”
Bamboo is a woody perennial grass (family: Poaceae)
Bamboo omitted as “Tree” underIndian Forest Act (1927)
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BAMBOOS IN INDIA • There are 125 species of bamboos
in India spread across 18 genera
• Bamboos available in 15.4 million hectares in India
• Sympodial bamboo consists of 67% of growing stock
• Monopodial bamboo comprises of 20% of growing stock
Dendrocalamus strictus 45%
Melocanna baccifera 20%
Bambusa bambos 13%
D.hamiltonii 7%
B.tulda 5%
B.pallida 4%
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Bamboo area in different parts of India
NER
CG
MH
MP
APKA
OR
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MAIN TECHNICAL CHARACTERISTICS
• Fast Growing & Matures in Four Years
• Culms are generally long & straight
• Hollow internodes make it comparatively light: gives it a high strength-weight ratio.
• Tensile strength is high parallel to the grain
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MAIN TECHNICAL CHARACTERISTICS (2)
• Weak transverse bonds between fibres, thus can be
split easily along the length
• Easily cut in required size with less energy intensive
tools
• Ease to season and chemically treat to improve
dimensional stability and durability
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TECHNICAL CHARACTERISTICS (VIDEO)
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Primary Processing - PRESERVATIVE TREATMENT
Boucherie Process
Dip Diffusion
Inter nodal Injection Method
Hot & Cold
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Preliminary Processing
Cross- Cutting m/c Splitting m/c
Knot Removing, Width sizing & Planing m/c
Slab Making m/c
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Primary Processing (Video)
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BAMBOO INDUSTRIAL PRODUCTS OVER GENERATIONS
Research Efforts in IPIRTI since mid Seventies brought out the following innovations:
• Bamboo Mat Based Products (Gen 1)• Bamboo Strip Based Products (Gen 2)• Bamboo lumber based Products(Gen 3)• Advance bamboo based Products (Gen 4)• Bamboo Housing
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Bamboo mat based products (1G)
BMB BMVC BMC
BMCS BMRC
BMMSD
Bamboo Mat Tray
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Innovative applications & uses of BMB
BMB technology was commercialised in the 1985 in Angamally, Kerala and in 2002 in Bynihart Meghalaya
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Bamboo Industrialisation (Video)
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Milestones in Bamboo Industrialisation
1985: BMB Factory at Angamally, Kerala
2002: BMCS Production at Byrnihat, Meghalaya
2011: Bamboo Laminates from Nallalam, Kerala
2014:Bamboo Scrimber from Agartala, Tripura
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T. Sukumaran Nair, KSBC (Video)
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Bamboo Board Factory KSBC (Video)
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Bamboo Board Factory Angamally, Kerala
• Established in 1985, to produce BMB using Bamboo mats
• Commercial production in 1990 and by 1998 Production doubled by second shift
• Daily Production 21,500 sq ft (1998 Sq.mt)
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Bamboo Board Factory Angamally, Kerala
Better employment opportunities for the traditional bamboo workers who are economically backward
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Bamboo Board Factory Angmally, Kerala
Now 21,500 sq ft (1998 Sq.mt) of Bambooply on 4 mm basis is produced daily on an average
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Timpack Pvt Ltd Byrnihat, Meghalaya
Started production in 2002 with technology transfer from IPIRTI
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Timpack Pvt Ltd (Video)
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Bamboo strip based products (2G)
Horizontal Laminate
Vertical Laminate
Bamboo Floor tiles
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Innovative uses of
Bamboo strip based products
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Magazine holder
Laminated Bamboo Centre Table
Table Calendar
& Pen Stand
Innovative Applications of Bamboo Laminates
Commercial production of bamboo strip based products started in 2011 in Kozhikode, Kerala.
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KSBC-Hi-tech Bamboo Flooring Tile Factory:Nallalam
• Commissioned in 2011 at Nallalam, Kozhikod
• Close proximity to Bamboo Forests such as Nilambur, Wayanad etc.
• Tiles size of 0.96mt x 0.096 mt and thickness of 15mm and 18 mm.
• Installed capacity is 1, 44,000 sq mtof Bamboo Flooring per annum.
• Price Rs. 150/- and Rs. 200/-per Sq. Ft depending on the quality of the product.
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BAMBOO FLOORING TILE FACTORY : NALLALAM (Video)
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Bamboo lumber based products (3G)
Commercial production of bamboo lumber started in 2014 in
Agartala, Tripura.
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M/S Mutha Industries (Video)
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Mutha Industries Pvt Ltd
Started production of bamboo wood (Epitome) in 2014 in Agartala
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Innovative uses of Bamboo lumber products
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VALUE CHAIN NETWORK (video)
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Advances in Panel Products (4G) Particle board
Couple of industries i.e. M/s
Century Ply Ltd and M/sArtisan
Agrotech Ltd are in the process for
establishing
commercial units of
bamboo based MDF/Particleboard
in Assam and MP respectively.
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BAMBOO HOUSING
IPIRTI-TRADA Two bedroom Guest House
Prefab Bamboo Solar Hut, Delhi
IPIRTI-TRADA Housing TechnologyPrefab Bamboo House, Hyderabad
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Bamboo Housing (Video)
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Cost comparison Bamboo viz-a-viz Non-bamboo
Bamboo Products Cost per sq ft(Rs. ) Non-bamboo Products Cost per sq ft(Rs. )
BMCS-4mm 208 Asbestos-8mm 18
GI Sheet-0.7-1.2mm 30-40
BMB 6mm 60
*BMB 9mm 85 *Plywood/BWP/12mm 90-130
Flooring tiles (laminates) 256-312 Hardwood flooring tiles 325-750
Flooring tiles(BSL) 350 Ceramic tiles(10-12mm) 32-350
IPIRTI-TRADA Housing 1150-1250 Conventional RCC house
With CC flooring
1400-1450
Pre-Fab Housing 1700-1900
Above cost are approximate market price *Mechanical performance of 9 mm BMB is equivalent to 12 mm plywood
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Major future identified areas
• Bamboo Oriented Strand Board (OSB)
• Bamboo Sleek Board
• Bamboo Plastic Composites
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CONCLUSION
High ends products out of Bamboo are eco-friendly, cost-effective, easy to adopt, durable, high-in-finish
Demand for bamboo based products is poised torise with the growing concept of green buildingmaterial.
With decreasing supply of traditional wood there isincreasing interest to accept bamboo as a substitute
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CONCLUSION
High End Bamboo based composites providepromising linkages between organized sector(e.g.resin bonded boards) and unorganized sector(e.ghand woven mats)
Significant potential to uplift the economy bygenerating awareness, skill up-gradation, technologytransfer, training and market development
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CONCLUSION (Video)
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Thank you….www.ipirti.gov.in
Further information