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BALAVIGNA WEAVING MILLS (P) Ltd..,
An ISO 9001 – 2008 Certified Green Organic Fair Trade Weaving Industry
5S Japanese System Certified Factory
Regt. Off : Balavigna house, 11 / A2, Kasthuribai Road, Nagal Nagar, Dindigul 624003. Tamil nadu, India. Ph: +91 451 2401065 / 85 / 97, Fax : +91 451 2400897,
Cell : +91 93609 78572 Email : [email protected] Factory : Uralipatty Road, Velvarkottai Post, Trichy Main Road, Dindigul 624 803. Tamilnadu, India. Ph: +91 4551 238572, Fax : +91 4551 238848, Cell : +91
93609 78573 Email : [email protected]
5S TECHNIQUIES FOR EXCELLENCE
Our Board of Directors
BALAVIGNA WVG. M’LS (Pr.) LTD.
Started in the year 1995
Engaged with 3rd Generation of Machinery
Capacity of - 23 Sulzer - 12 Toyota - 12 Dornier - 04 Rifa Total - 51 Looms
100 Looms at vendor Operation
ABOUT USBALAVIGNA WVG. M’LS (Pr.) LTD.
Produce 15,000 Meters Fabric /day
Our special products are Organic, Bio-RE, Lycra, Bamboo, Soya bean, Modal, Tencel, Sorona, Cool Max, X-Statics, Linen, BCI, Dymetrol etc…
Turn Over 100 Crores/year
Total Employee 160
80% of our Market at Domestic & 20% to other Nations.
ABOUT USBALAVIGNA WVG. M’LS (Pr.) LTD.
EXPORT COUNTRIES
USA
FRANCE CHINA
DURKI
SRILANGA
BANGALADESH
BALAVIGNA WVG. M’LS (Pr.) LTD.
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1SBALAVIGNA WVG. M’LS (Pr.) LTD.
BALAVIGNA WEAVING MILL (P) Ltd..,
BEFORE AFTEROLD RECORD ROOM
BALAVIGNA WEAVING MILL (P) Ltd..,
5S BIG CLEARING DAY
BALAVIGNA WEAVING MILL (P) Ltd..,
5S BIG CLEARING DAY
BALAVIGNA WEAVING MILL (P) Ltd..,
5S BIG CLEARING DAY
RED TAG CARD & REGISTER
BALAVIGNA WVG. M’LS (Pr.) LTD.
BALAVIGNA WEAVING MILL (P) Ltd..,
RED TAG AREA
BALAVIGNA WEAVING MILL (P) Ltd..,
BEFORE AFTERHEAD OFFICE AREA
BEFORE AFTER
BEAM STORAGE AREA
BALAVIGNA WVG. M’LS (Pr.) LTD.
S.NO TEAM AREA AREA /AMOUNT
SCRAP SALES TOTAL AMOUNT
1 EAGLE 2500 1500000 23315 1523315
2 LION 1986 1191600 265286 1456886
3 DOLPHIN 600 360000 65105 425105
4 BUTTERFLY 600 360000 634138 994138
5 LOTUS 2500 1500000 20151 1520151
TOTAL 4911600 1007995 59,19,595
SAVING AMOUNT
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BEFORE AFTERTABLE
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BALAVIGNA WVG. M’LS (Pr.) LTD.
BEFORE AFTERFILE RACK
BALAVIGNA WEAVING MILL (P) Ltd..,
BEFORE AFTER
STORE MATERIAL RACK
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BALAVIGNA WEAVING MILL (P) Ltd..,
OIL STORAGE AREAAFTERBEFORE
BEFORE AFTER
TOYOTA TOOLS BOX
TRACING BOARD LOOM SHED
STAFF TRACING BOARD
BEFORE AFTER
SAMPLE ROOM
DROPPER PIN AREABEFORE AFTER
BEFORE AFTER
ELETRICAL CABLE LINE
BEFORE AFTER
BOY’S HOSTEL
CAM RACKBEFORE AFTER
SERVICE & ACCESSORIESAREA BEFORE AFTER
BEFORE AFTER
FIRST AID BOX
BEFORE AFTER
REED RACK
S.NO
ITEM NAME QUANTITYBEFORE
QUANTITY AFTER
AMOUNT BEFORE
AMOUNT AFTER SAVING
1 POLYWOVEN SACK 48’’
523.23Kg 23.9Kg
275.00Kg 21.10Kg 73694 38678 35013
2 H.M.POLYTHIN ROLL
216.30Kg 9.943Kg 107.40Kg 27254 13595 13659
3 40*52*65 PAPER TUPE 500 Nos 400Nos 17882 13860 4022
4 FACE OF FABRIC& BACK OF FABRIC 10b.nos 3b.nos 800 365 485
5 ANABOND 202 2Grams 12Nos 6Nos 165 82 83
6 WATER EMERY 100 mtr 12Nos 6Nos 205 105 100
TOTAL 120000 66685 53362
INVENTORY SAVING
S.NO BENEFIT Amount
1 A/C Plant Scarp 10775
2 Damage Reed&Dropper 22900
3 Scrap 26950
4 Space Saved (993 Sq Ft X Rs 600/per Sqft ) 595800
TOTAL 6,56,425
BENEFITS OF SEITON IN OUR COMPANY
BALAVIGNA WEAVING MILL (P) Ltd..,
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3S
BALAVIGNA WEAVING MILL (P) Ltd..,
BIG CLEANING DAY
CLEANING ACTIVITES
CLEANING CHECK LIST
5S 5 MINUTES-CLG ALARM
5S CLEANING KIT
TRENCH CLEANINGAFTERBEFORE
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AFTERBEFORE
LOOM CLEAN WORK
HIDDEN AREA
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WEEKLY CLEANING WORK
BEFORE AFTER
GENTS TOILET
BALAVIGNA WEAVING MILL (P) Ltd..,
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DO’S & DONT’S
DO’S & DONT’S QUALITY
CAUTION BOARD
DIRECTION BOARD
COLOUR CODE
MACHINE OWNERSHIP
RETRIVAL TIME 30SECFILE RACK STANDARD
KEY CHAIN FOLLOW
TOOLS CALIBRATION
FIFO
“0” ACCIDENT ZONE FOR
LAST 175 DAYS
OVER ALL
S.NO TAG NAME TASK COMPLETE
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1 MECHANICAL 18 16
2 ELECTRICAL 50 49
3 CIVIL 40 39
TOTAL 108 104
TAG IN OUR COMPANY
BALAVIGNA WEAVING MILL (P) Ltd..,
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5S
5S TRAINING CLASS IN SCHOOL
5S START IN OUR SCHOOL
BALAVIGNA WEAVING MILL (P) Ltd..,
5S START IN VENDOR
BALAVIGNA WEAVING MILL (P) Ltd..,
5S START IN HOME
HOME 5S PROGRAM
MANAGEMENT AUDIT
BALAVIGNA WEAVING MILL (P) Ltd..,
TREE PLANTATION
APPRECIATIONS - SAFETY
INTERNAL AWARD 1st PLACE
INTERNAL AWARD 2nd PLACE
RONGHOLI COMPETITION
RONGHOLI COMPETITION
5S LAUNCH PROGRAM
5S CULTURAL DRAMA
BEST HOME 5S AWARD
Photo Album
by DK