Download - Automation in Home Textile
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Atomization in Home Textile
GHCL Limited -Information Technology
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GHCL Limited -Information Technology
System Simplification –Complex to user-friendly
Accuracy- Eliminate Data entry mistake. Speed- Improve user activity speed Reduce paper work and Duplicate entry Reduce IT cost –SAP Licence and other Quality improvement in IT service
Agenda
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GHCL Limited -Infromation Technology
Before Implemented• Data collection from shop
Floor • Paper copy preparation• Paper copy covert to Excel
document• Data Entry in SAP• SAP document generation• Skill User requirement • Report & Analysis • More time and manpower
engagement
After Implemented
• Shop floor data entry by work man
• On Shop floor document Printing
• Update data in SAP• More System validation• Less skill person require
GHCL Limited -Information Technology
Std SAP Steps V/s IT Automated steps
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GHCL Limited -Infromation Technology
?• Data entry in SAP… ?• Duplication of data entry…? • Real time data in system……?• IT cost reduction …?• Skill user ….?
GHCL Limited -Information Technology
Why this Requirement ?
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GHCL Limited -Information Technology
Weaving
Inspection
Cutting
Madeups
Implemented Project-Interface
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GHCL Limited -Information Technology
Weaving Automation
• TsudoKama M/c data transfer to SAP• Weaving performance online Display• Auto message for Performance to
Manager
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GHCL Limited -Information Technology
Weaving Automation
Looms Shed
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GHCL Limited -Information Technology
• Earlier 162 loom data collection by manually • Time required for this activity – 4 hrs /Shift/Per Deo• Tsudo Kama to TLM data transfer then convert to
Excel and Upload in SAP• Online data performance monitor for loom shed• SMS system to Highlighted Production data • After implemented time require 10 min/ Shift /Per Deo• More data accuracy ,less time consumption • Hardware cost-62K +1.63 Lacs=2.25 Lacs
Weaving Automation
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GHCL Limited -Information Technology
Inspection Automation
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GHCL Limited -Information Technology
• More than 1L meter , 450 Rolls data need to update in SAP
• Per roll required 20 Min Entry time • Manpower Utilization -2 Deo/Shift required to finish this
entry But data accuracy ?• Now on Inspection machine operator entre data with In-
house developed software • VB Data FTP SAP• Online data for analysis, More accuracy• Now 1 Deo / Shift Handle this activity• Implemented cost- Hard ware -4.50 Lacs
Inspection Automation
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GHCL Limited -Information Technology
Cutting Automation
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GHCL Limited -Information Technology
• More than 1L meter , 40 Batch Production data need to update in SAP
• Per roll required 15 Min Entry time • Manpower Utilization -1 Deo/shift• Now on shop floor operator entre data with
validation• Online data for analysis, More accuracy• No requirement of Deo• Implemented cost- Hard ware -1.2 Lacs
Cutting Automation
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GHCL Limited -Information Technology
Madeups Automation
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GHCL Limited -Information Technology
• More than 1L meter , 15,000 Sets data need to update in SAP
• 4/5 SAP entry screen required Book Production • Manpower requirement -1 Deo/shift/Location• Now on shop floor operator entre data• Data update in sap with automation system • Under Implementation- Hard ware cost-60k
Madeups Automation
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GHCL Limited -Information Technology
• Shop floor Data entry – VB software • Data Fetching – FTP server• Hard ware – Touch screen monitor,Barcode
scanner ,Tvs Printer • SAP- Bapi
Technical Specification
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GHCL Limited -Information Technology
Benefits …..In glance
Sr No Dept Implement cost
Benefit cost Manpower
Before DEOManpower
After Imp DEO Manpower
Time Saving
1 Weaving 2.25 2 4 2 3.50 Hrs Shift/DEO
2 Inspection 4.50 2 6 4 3 Hrs shift/DEO
3 Cutting 1.2 2.40 3 0 8 Hrs /shift
4 Madeups 60K - - - -
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GHCL Limited -Infromation Technology
Thank You
GHCL Limited -Information Technology
Question …..