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AutomatedCargo Transport
Systems
PlusReal-time
Silo Level Information
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The Company
Automated Cargo Delivery System developed by owner of cement transport company
30% Reduction in number of tractors & drivers
Allows 100% consistent unloading procedure
Offers real-time inventory information
Significantly improves on-time delivery
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Traditional Situation
Driver arrives at site & connects hoses
Driver requests permission to begin unloading
Delivery of product takes approximately 40 minutes
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Traditional Disadvantage
s
Tractor & driver must be present to unload
On-time delivery is critical, cannot be proactive
Waiting time can be a significant factor
Problems due to driver unloading errors
Problems associated with faulty bin HIGH alarm
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Automated Cargo
Transport System
Increases deliveries/day/tractor
Tremendous dispatch flexibility
30% Reduction in number of tractors & drivers
Real-time inventory management
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The Patented Process
ACTS computers control unloading process using patented algorithms to cycle valves based on silo level and tank pressure.
Tanker can be delivered in “off” hours and be utilized as a secondary silo. This frees the tractor and driver to deliver at other sites.
ACTS control system uses the unloading process to give you a competitive advantage.
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Primary Components
Located at Ready Mix Plant Real-time radar level sensors on silos
Blower Control panel
Located on Tanker Control valves Pressure transducers Control panel
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System Overview
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Silo Level Sensor
Utilizes reliable radar technology
No moving parts
Provides continuous real-time level information
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The Blower
Installed at ready mix plant
Runs at constant RPM- No driver panic shutdown- Lower cost to operate- Less maintenance
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Silo Control Panel
Mounted at ready mix plant- NEMA 4X protection
Uses PLC/Digital technology
Controls silo level & blower
Silo levels tracked on:- Intranet or Internet
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TankerControl Panel
NEMA 4X protection- PLC- Solenoid Valves- Pressure Sensors- Pressure Gauges
Easy access for manual operationpermits deliveries at non-automated plants
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Control Valves
Automated valves
Controls product flow
Avoids plugged lines
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Two Quick Connections
Communication
Connection
GladhandCompressorConnection
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Real-time Inventory
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View Inventoryon Internet
Plant Cement AuxiliaryCement
Fly Ash Slag
Park City1/4/06 2:02pm
71.2 68.2 27.1 24.3
Deer Valley1/4/06 2:02pm
29.0 7.5 46.4 46.5
Brighton1/4/06 2:02pm
61.9 N/A 35.2 N/A
Sundance1/4/06 2:02pm
40.7 N/A 59.4 N/A
Inventory Summary (Tons)
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Wrong SiloAlarm Option
WRONG SILO ALARM
Tanker #647 Cargo: Slag
Unloading Halted
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The Results
No waiting for silo capacity & no overfilled silos
Unloading procedure is 100% consistent- pressure control is automatic & accurate
Bag house is properly cleaned every time
Proactive dispatch - simply go to nearest empty tanker location
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Additional Opportunities
Lighter tractor = more payload capacity
Increased driver loyalty- spends more time driving- beats morning rush at pick up location
Increased silo capacity + option for multi-tanker drop at single ready mix plant
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Actual Model
Manual System
40 minutes or more delivery time
3 Deliveries/Tractor/Day
(Based on average of 50 miles one way)
3 Tractors per 3 Tankers
Automated System
Gain 40 minutes or moreper delivery
4 Deliveries/Tractor/Day
2 Tractors per 3 Tankers
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Actual Business
Model Results
Reduces tractors by 30%
Reduces drivers and overhead by 30%
Real-time silo inventory management
Increases flexibility of delivery schedule
Eliminates driver unloading errors
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Installations
Proven track record of more than 8 years
Proven savings to hauler and cement user
Ability to provide managed inventory program via real-time silo level sensors & internet software
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Economic & Strategic Benefits
More deliveries per tractor = Reduction in:- expenses (capital & annual)
- liabilities
Fast system payback
Eliminate material shortages:- Real-time silo level information- Proactive delivery schedule- Additional storage- Consistent unloading pressures & procedures
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Benefits Summary
30% Reduction in capital & annual expenses
Real-time inventory control
Proactive tanker dispatch (eliminate waiting time)
100% Consistent unloading procedure
Increased loyalty between hauler & cement user
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The Total PackageFor Increased Profits