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■ Merlin Gerin ■ Modicon ■ Square D ■ Telemecanique
Control system platform Modicon TSX Compact
A world of applications
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Use Boston Gas TankPhoto
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CMModicon TSX CompactCompatible with the pastEnhanced for the future
Continuing a heritageof Compact reliability
The Modicon TSXCompact has a bigadvantage over itscompetitors - its designis based on the reliable,time tested ModiconCompact A/120. Withthe same small foot printand simple, ruggeddesign that made theCompact the price andperformance leader inthe industry - plus manyadded features andimprovements - theModicon TSX Compactis ready to claim itssuperiority in the worldof small, modular PLCs.
Enhanced for thefuture
The Modicon TSXCompact does notreplace the CompactA/120 - it improves uponit. Enhancements tomemory, processingspeed, I/O, environmen-tal specifications andprogramming software,as well as the additionof special functionblocks and networkingoptions, make theModicon TSX Compacta more powerful, moreversatile solution for abroad range of controland RTU requirements.
A world ofapplications
The new features of theTSX Compact truly makeit a workhorse, especiallyin Remote Terminal Unit(RTU) applications.Features such asresistance to extremetemperatures and air-borne chemicals, flowcalculations, and newnetworking options alladd up to make theModicon TSX Compactequal to the task in eventhe most demandingenvironments anywherein the world.
• Data Acquisition
• Substation Automation
• Energy Management
• Machine Diagnostics
• Mechanical Assembly
• Oilfields andPipeline Machinery
• Oven Control
• Press Control
The Modicon TSXCompact providespowerful, versatile, andhighly compatible solu-tions for a wide range ofapplications, such as:
• Auto Insertion
• Bagging
• Compressor andPump Control
• Conveyors
• Rail
• Stamping (SmallParts Manufacturing)
• Water and Wastewater
• Winding Machinery
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• Faster processing for moredemanding applications
• Simple Windows programmingwith Concept
• Remote I/O with extensiveI/O capacity
• Extended temperature
• Conformal coating
• Enhanced RTU functionality
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Modicon TSX CompactBig performance in asmall package
The best keepsgetting better
The Modicon TSXCompact is the rightPLC for faster process-ing speed and increasedmemory, very high I/Ocapacity, more reliableoperations under eventhe most extreme tem-peratures, longer life inexposure to corrosiveenvironments, optionalfunction blocks forspecialized applications,and enhanced communi-cations options.
Easy to use program
If Windows® based pro-gramming is your stan-dard, the Modicon TSXCompact can be pro-grammed with ModiconConcept® software. Andfor those already familiarwith Modsoft and 984ladder logic, the Modi-con TSX Compact is likeworking with a trustedfriend. This results inprogram compatibilityacross Modicon platforms.
Integrated receptaclefor credit card-sizedEEPROM
All CPU’s come withbattery-backed RAM forboth the logic programand data storage. Re-movable memory isavailable in the form ofa 4 meg PCMCIA Flashmemory card that down-loads the program andthe configuration. Thisdevice can safely trans-port programs and dataregisters, a featurewhich facilitates quickand safe programchanges and duplicationwithout burning inPROMs, and results inreduced downtime andincreased productivity.
Saves space
The small footprintmeans less panel orcabinet space, savingmoney and makingenclosure designsmore compact.
Built and backed bythe creator of the PLC
Resources from aroundthe corner to around theworld assure customer-dedicated support –24 hours a day/ 7 daysa week– throughoutevery phase of design,installation, and owner-ship of a Modicon TSXCompact.
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Modicon TSX Compactis now programmed byConcept and compatiblewith Interbus, just likeTSX Quantum and TSXMomentum, making ita simpler and moreversatile solution in cross-platform applications.
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Simple integration ofprevious Compactand A/120 products
For existing CompactA/120 customers,straightforward, simpleintegration of networkingand programming soft-ware makes the transitionto the Modicon TSXCompact easy andcost-effective. In additionto the IEC languagessupported by Concept,the system features anenhanced 984 instruc-tion set to allow anyModsoft or translatedapplication program toexecute within thecontroller. In fact, aCompact or 984 applica-tion program written forexisting controllers willrun in a TSX Compactwithout any translations.
Common instructionset with TSX Quantum
Programs written forthe Modicon TSXQuantum are compatiblewith the TSX Compact,significantly reducingapplication programmingwhen moving betweenplatforms. Applicationspreviously limited tothe TSX Quantum cannow execute on theTSX Compact platformwhen its specificationsand price/performancemake sense.
Modicon TSX CompactCompatability and integration
Choose the right I/Ofor your application
Now supporting remoteI/O via InterBus, the TSXCompact supports bothCompact and MomentumI/O. Compact I/O is alsosupported as a slave onTSX Quantum InterBusnetworks.
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3 communication ports
PCMCIA Type II
Integral 24 Vdc powersupply
Battery backup andflash-based memory
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Modicon TSX CompactController summary
PC-E984-258 PC-E984-265 PC-E984-275 PC-E984-285
Processor/ 386EX/ 25Hz 386EX/ 25Hz 386EX/ 25Hz 386EX/ 25HzClock Speed
Memory - 1M/ 512k bytes 1M/ 512k bytes 1M/ 512k bytes 1M/ 1M bytesFlash/SRAM
I/O Word Capacity 256/256 128/128 256/256 512/512(in 16 bit words)
Communications Ports 2/0 2/1 2/1 2/1Modbus/Modbus Plus
PCMCIA Flash NO NO YES YES
IEC Logic/Data 204k bytes 204k bytes 204k bytes 624k bytes
984 Logic/Data 16k/ 32k 8k/ 16k 16k/ 32k 32k/ 64k
Logic Solve Time 0.2 - 0.6 ms/k 0.2 - 0.6 ms/k 0.2 - 0.6 ms/k 0.2 - 0.6 ms/kRange
Extended Temperature -40 to +70°C 0 to - 60°C 0 to - 60°C -40 to +70°COperation
Conformal Coating Optional Optional Optional Optional
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New I/O Range• -40 to +70°C Operating• Conformal coating option
Combo 8 in 24 Vdc/2 out 2 ampDiscrete 8 in 24 Vdc/2 out 2A relay
Discrete Out 8 point, 2A
Discrete In 16 point, 24 Vdc16 point, 24…48 Vdc16 point, 66 to 154 Vdc
Frequency 4 points
Analog Out 2 point, volt, ma
Temperature 4 point Platinum
Analog In 4 point, volt, ma
Prewired input/outputterminals snap in orout for quick and easyinstallation with terminalremoval tool.
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I/O Range
Discrete InputModules 4 & 8 Inputs 16 Inputs
DC Inputs 66…154 5 TTL, 12 to 60, 24, 48, 60
AC Inputs 115…230
Discrete OutputModules 4 Outputs 8 Outputs 16 Outputs
Relay 24 to 110 Vdc/2A 24 to 110 Vdc 2/A(voltage/current) 24 to 230 Vac/2A 24 to 230 Vac/2A
Solid State 24 to 230 Vac/1A 5 to 24 Vdc/0.3A(voltage/current) 24 Vdc/0.5A
24 to 230 Vac/0.5A
Analog I/O 4 Point Input- +/-500mv, Pt100 non-isolated4 Point Input high level, current and voltage,
isolated and non-isolated2, 4 and 8 Point Output, current and voltage,
isolated and non-isolated
Motion Single Axis Incremental EncoderSingle Axis Resolver and Incremental Encoder
Frequency/ 4 point, 1 kHz, 24 Vdc or 500 kHz 5 Vdc,Counter 2 relay out
Communications Interbus Master and Slave interface forTSX Compact I/O modules
Modicon TSX CompactI/O options
TSX Compact I/O mod-ules support traditionalCompact applicationswhile also providingsolutions for expandednew applications.The new I/O is not onlyconfigurable underConcept, but also sup-ports the demanding
harsh environmentrequirements (-40 to +70°Coperating) of local processand RTU applications.Even the primary andsubracks (AS-HTDA-200and AS-HDTA-201) areavailable with conformalcoating and in mostapplications need no
special heating andcooling equipment orexpensive enclosures.Taken together, theseenhancements providereal solutions to realworld problems.
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Backward and forwardcompatibility
The key to success forany new or upgradedplatform is backwardand forward compatibil-ity. The Modicon TSXCompact delivers unpar-alleled networking con-nectivity for RTU, local,and remote I/O.
Simple networkingintegration
Integration of fieldproven Modbus andModbus Plus providessimple integration withboth Quantum andSy/Max controllers.
Modbus Plusnetworking
Simple and easy toprogram, install, andmaintain, and availableacross the Modiconfamily, Modbus Plus isthe high performancechoice for flexible net-work architectures.Typical applicationsinclude control networkingand interlocking, dataacquisition, programupload/ download, on-lineremote programming,connection to operatorinterfaces, and hostcomputer data collection.Its strength is the abilityto control real time con-trol devices like I/O anddrives without degradedperformance due toloading or traffic.
Two Modbus®interfaces for RTUand point to pointapplications
Two Modbus ports onevery TSX Compactcontroller delivers dedi-cated modem communi-cations and local opera-tor interface concurrentlyat a remote site. Bridgingbetween Modbus andModbus Plus is doneautomatically on control-lers and Modbus Plusnetwork option modulesby configuration to thebridge mode. For Modbusapplications greaterthan 50 feet, connectcontrollers with up to247 devices usingRS-232 modems overcommon carrier, suchas a phone line, radio ormicrowave. Third partyspread spectrum tech-nology is also available.
Modicon TSX CompactNetworking options
Host
Modbus Plus
Modbus
1 2 3
4 5 6
7 8 9
*0 –
CANCEL
Modem
Modem
Local HMIPM1500
Modbus/ASCII ...A EG
Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16
Momentum I/OFieldDevice
A
FieldDevice
B
TSXCompact
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Remote I/O support
Interbus, which enjoyswide third party supportwith over 300 vendors,is now offered for remoteI/O support as masterand slave modules.As an I/O fieldbus, it isused heavily in manufac-turing and offers amaster/ slave topologythat permits determinis-tic I/O servicing over its13km twisted pair net-work, and is best suitedwhen talking to groups
Modicon TSX CompactRemote I/O options
Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16
INTERBUS-S CLUB
INTERBUS- CLUB
Momentum I/O
I/O Net ThirdParty Products
Modicon TSX CompactA/120 I/O
Any Modicon TSX Compact
PLC
of I/O rather than bits ofdata. The number ofmaster modules in thebackplane is limited onlyby CPU I/O capacity,while the slave modulesupports up to 18 I/Omodules.
Interbus I/O network
New modules supportremote I/O via Interbusnetworks – such asBKF201 Master andDEA202 Slave.
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TSX Compact is nowfully compatible withModicon TSX Conceptprogramming softwareincluding 984LL.
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Modicon TSX CompactProgramming software
Concept
Concept is a Microsoft®
Windows-based pro-gramming tool set whichprovides a singledevelopment environ-ment and multiplelanguages for creatingcontrol system programs.Using familiar, standard-ized editors bundled in asingle application, userscan create and integrateTSX Compact logic,communications anddiagnostics, all withina single application.
Worldwide uniformity
Concept’s editors areuniform and easy to usebecause they complywith Microsoft Windows®
graphical user interfaceand the IEC 1131-3emerging internationalstandard for program-mable logic controllers.
Concept 984 smoothmigration
Concept bridges the gapbetween Concept IEClanguages and traditionalModsoft Programmingtechnologies, enablingusers to easily migrateto Concept’s more pro-ductive tools.
Easy to configureand troubleshoot
All TSX Compact I/Omodule addressing issoftware configurableusing Modicon Modsoftsoftware. This “I/O Map”means that any I/Omodule can be installedin any slot reguardlessof the module type.
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The new TSX Compactprovides for a commonprogramming environ-ment with Quantumresulting in the perfectautomation remote-control solution. Andwith the benefits ofConcept at both Masterand Remote locationsa simple Master stationdata concentrator andremote site relationshipcan be employed withany media.
A EG
1 2 3
4 5 6
7 8 9
*0 –
CANCEL
Remote Sites
TSX QuantumData
Concentrator
OperatorWork Station
ManagementWork StationPC, NT, UNIX
Ethernet
1 2 3
4 5 6
7 8 9
*0 –
CANCEL
RTU Site #1 RTU Site #2 RTU Site #3
Central or MasterStation
A EG A EG
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XMIT - Report onException
When a situation atan unattended remotesite occurs, such as aprocess alarm or anunauthorized accessalarm, it is imperativethat the situation beautomatically reportedto the central stationwithout operator inter-vention.
Traditional PLCs nor-mally report only whenpolled by the MasterStation, which makesreal time remote datamanagement impossible.By simply configuringthe Modbus MasterBlock, “XMIT”, the TSXCompact functionallyassumes the role of RTUreporting the situation tothe Master Station inreal time.
Industries andapplications
Oil and gasFor many Oil and Gasapplications, the abilityto perform accurate fluidflow calculations is criti-cal. The Modicon TSX
Requirements ofTodays RTUs
A true RTU must bebased upon an industrystandard platform withopen, secure communi-cations. It must offerdata integrity, providespecial functions, andoperate under extremelydifficult environmentalconditions. ProprietaryRTUs and automationPLCs many times donot meet all these indus-try requirements, but theModicon TSX Compactis perfectly suited forthe job.
Improved processingpower for complexcalculations
The Modicon TSXCompact has a new,more powerful processorthat allows more com-plex calculations to beperformed with lessimpact on the logic solvetime. This enhances theCompact’s functionality,especially when per-forming multiple tasks,as in flow calculations,communications, andcontrol.
Oil & Gas
Water and Wastewater
Power
Infrastructure
Modicon TSX CompactA world class control solutionfor RTU applications
Compact is availablewith a built-in, standards-based fluid flow computerloadable, eliminating theneed for a specialty GasFlow Computer. In effect,the TSX Compact is aGas Flow Computer,RTU and controller allrolled into a standardPLC platform.
Water and wastewaterTSX Compact-basedRTUs can be used for liftstations, pump stations,and because of its abilityto withstand harsh envi-ronments, applicationslike chlorination control.
PowerIn the power industry,TSX Compact can beused as an integral partof distribution manage-ment systems for feederswitch and capacitorbank control, as well asfor substation automa-tion applications.
InfrastructureThe Compact can beused for remotemeasurement andautomation in rail,airport lighting, CEMS,tunnel and other infra-structure applications.
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Order NumberOutside US: MC-COMPACT-TSXInside US: 8000BR9801
Schneider Automation Inc.
MARCH 98Printed in USA
North American Division1415 South Roselle RoadPalatine, IL 60067USATel: (847) 397-2600Fax: (847) 925-7271
Marketing Headquarters5, rue Nadar92566 Rueil-Malmaison CedexFranceTel: +33 (0) 1 41 29 82 00Fax: +33 (0) 1 47 51 80 20
European Divisionfor Central and Eastern/CICEurope43-45 blvd. Franklin Roosevelt92504 Rueil-Malmaison CedexFranceTel: +33 (0) 1 41 29 80 00Fax: +33 (0) 1 47 14 07 47
International Divisionfor Africa - South America -Asia - Caribbean - India -Middle East - Pacific - WorldTrade Center - Europolo5, place Robert Schumann38050 Grenoble Cedex 9FranceTel: +33 (0) 4 76 57 60 60Fax: +33 (0) 4 76 60 63 63
10M
3/98
NE
O
Visit our website atwww.modicon.com
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