Share & Care – July 2020By Sri Padhmam Consultancy & Training
“What a Person’s mind can conceive & believe, it can achieve!”
“This e-magazine is for FREE Circulation only” www.sripadhmam.com1
We are conducting Video Conference Training Programs amidst COVID lockdown.
Some of our Program topics includes;
❖ Lean Six Sigma ( Foundation ) program
❖ Process FMEA ( AIAG-VDA – Latest edition)
❖ Global 8D Methodology
❖ APQP&PPAP
Please reach out to our marketing team @ 99621 17222 to enrol in our upcoming batches for the month of July!
The capacity to learn is a gift; the ability to learn is a skill; the willingness to learn is a
choice – Happy Learning with us !
S.No Subject Page
1 Wall of Fame 03
2 Editor’s Desk 08
3 Knowledge Connect 11
4 Toyota Training Culture – An Inspiring Journey 12
5 Lean Thinking Process Flow 16
6 Learner’s Voice 17
7 Who am I ? 18
8 Lighter Side 20
9 FMEA - A tool for all seasons & reasons 23
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Wall of Fame
Royal Enfield, Chennai
Top Performers
Mr. T. Ragul
Mr. P. Narayanan
Mr.R. Thangaraj
Mr. K. Thangaraj
Co-ordinated by
Mr. Jove Lovely Raj
3
Process FMEA
( AIAG-VDA – Latest edition )
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Wall of Fame
SriPadhmam Public
Program, Chennai
Top Performers
Mr. Sandeep
Mr. C. Mahadevan
Mr.B. Magesh
Mr. Pradeep Mishra
Co-ordinated by
Mr. Rajkumar
4
Process FMEA
( AIAG-VDA – Latest edition )
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Wall of Fame
Roots Multiclean,
Coimbatore
Top Performers
Mr. K. Aravind
Mr. S. Suriya
Mr. V. Easwara Prabhu
Mr. Kathireswaran
Co-ordinated by
Mr. Karthikeyan
5
Problem Solving Methodology
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Final Qual i f icat ion Test Top Scorers
Program Title : Problem Solving MethodologyProgram Mode: Video Conference
S.No Name Score Organization
1 Ms. Pranali Bachhav 98% Pricol Limited, Pune
2 Mr. Rajendra Adhikari 98% Pricol Limited, Pricol, Pune
3 Mr. Thiruvenkadam S 92% TAFE, Chennai
4 Mr. T. Eswaran 86% Suzlon Energy Limited, Trichy
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Final Qual i f icat ion Test Top Scorers
Program Title : AQPP &PPAPProgram Mode: Video Conference
S.No Name Score Organization
1 Mr. Manukrishna 100% Besmak Components Pvt. Ltd
2 Mr. Gowthaman R 98% Delphi-TVS
3 Mr. Arun Kumar 98% Delphi - TVS
4 Mr. Santosh L 98% Delphi-TVS
5 Mr. Kavinkumar M 98% Delphi-TVS
6 Mr. Ambigaibalan 96% Besmak Components Pvt. Ltd
7 Mr. Ramachandran 96% Seoyon Ehwa Automotive
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Editor’s Desk -
Dear readers,
Trust you and your family members are staying safe during this challenging covid.
I request everyone of our group members to follow the guidelines shared by our Governments.
This month, I would like to share my thoughts on staying optimistic during adversities.
We would have seen some people broke during their adversities. Is it because of the problem they
faced or because of their incapability to face the adversity ( Problem ) ?
The simple answer is their incapability to face the new situation, right ?
It is easy to get broken but when we keep ourselves thankful to the almighty for all the previous
successes, fame, money and good environment, we shall start feeling blessed !
Earnestly yours …
A V Manivannan
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Editor’s Desk -
The Covid Challenge
Still we can score good !
Courtesy :Mr. Sampath,
Emirates
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Editor’s Desk -
I know very well, that this is easy to say but difficult to practice ! Remember, I’m also trying to practice to stay optimistic, as
any one of you !
It is next to impossible to guess, when exactly the PREVENTION for this Covid will come ! It may take at least few more
months, if not years. Simply it is out of the control of a common people like us !
Then the best option ( rather the only option ! ) we all have is, to follow the hygiene guidelines and stay safe and fit,
physically and mentally !
Friends, history proved, When there is a beginning, THERE WILL BE AN END ! This is quite applicable to COVID 19
also ! Let it happen as early as possible ! This shall be the prayer from us !
Let us think deeply and take up this challenge with courage & conviction !
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- AVM
Knowledge Connect
Company XYZ is coming out with new product with no experience. what kind of difficulties
the team may experience while attempting for Design FMEA?
Mr. Ramakrishnan M/s. Royal Enfield
Process & Design FMEA
Mr. David, Comstar Automotive Chennai
Why cycle time, is not included as a process parameter in the PFD ?
Good Knowledge on Design FMEA concept; Knowledge on other related tools ( E.g. Robustness
checklist, Interface matrix +++ ); Product Knowledge and adequacy and sanctity of their data
base as well.
Reduced cycle time may also create quality issues such as part damages while assembling.
Good idea to include !
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Training Culture in Toyota Japan : An Inspiring Journey !
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Train ing Cul ture in Toyota Japan: An Insp ir ing Journey
❖ Toyota continuously works to improve training methods.
❖ Consider the Implications of training at Toyota, and it is easy to understand why.
❖ The interconnected nature of all processes within the plant makes it necessary to train people without
ever slowing the line (doing so would also slow several thousand other people within the plant and
ultimately the suppliers).
❖ Imagine a new hire working furiously on the line, struggling and not meeting the line speed ( known as
TAKT rate ).
❖ The line would be repeatedly stopped.
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Train ing Cul ture in Toyota Japan: An Insp ir ing Journey
❖ Also imagine that there is no response to the line stoppages, and everyone is watching and waiting as
the new hire struggles.
❖ When asked about the situation, the group leader shrugs and replies, “He’ll get it before long. It
usually takes a few weeks before they get the hang of it.”
❖ Do you think this response would be sufficient within a company like Toyota? Of course not!
❖ Unfortunately this scenario is all too common in many other companies !!
❖ In reality most auto companies have moving assembly lines and will quickly realize they cannot afford
to have incapable individuals who are shutting down the entire line.
❖ Some minimum level of competence to at least work within the cycle time is necessary.
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Train ing Cul ture in Toyota Japan: An Insp ir ing Journey
To be Continued
❖ But Toyota goes beyond this.
❖ First, it has stretched the “just in time” philosophy beyond the assembly line by connecting all
processes (minimizing inventory between processes) so that if one breaks, the next process in line
will quickly be affected.
❖ Second, Toyota has built into the tasks quality checks and cross-training that require more than
minimum levels of competence.
❖ This means that every person must be trained at a high level to work precisely, or the entire operation
crumbles like a house of cards.
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LEAN Thinking Process Flow
Eliminate waste; create value
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Video Conference Learner’s Voice
- Mr. RadhakrishnanManager, Quality SystemsAnugraha Valves, Coimbatore
Lean Six Sigma
➢ This is my second training with Sri Padhmam and I have learnt lot of new concepts.
➢ The online program is perfectly designed and executed by Mr. AVM
➢ I have many learning takeaways from this training and I wish to enrol for more programs
from Sri Padhmam.
Mr. E. PrabakaranPrabha Engineers, Hosur
Lean Six Sigma
➢ This is my first online training session in my career.
➢ Video conference was nicely organized by AVM sir and his team.
➢ I have learnt many new things during the training program and I am sure that will be reflected in my future projects.
➢ AVM sir’s training methodology gave me enthusiasm and motivation to learn new concepts.
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Who am I?
Last Month’s ‘Who am I’ Answer: Histogram
Try to identify me or please wait to know about me in next month edition!
✓ I am a tool
✓ Data will be sorted into categories
✓ The categorized data will then be converted into graphs
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Lighter side….
Courtesy: TOI - iToons
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Let us convert this tough time for our Skill development !
Very much reasonable
cost !
22
FMEA – A too l fo r a l l seasons & reasons
Ready for
FREE
download
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FMEA – A tool for all seasons & reasons
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