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Analisis Kerusakan Peralatan DMG 2015
STASIUN PUTERAN
Awal Giling 31-May-15 Akhir Giling 16-Nov-15
No Nama Peralatan Tanggal Rusak Analisis Detail Kerusakan
St PEMURNIAN
A. PUTERAN HIGH GRADE
1. VDR No.1
3-Jun-153 Gant
4-Jul-1531 Gant
12-Jul-15 8 Gant
2#-Jul-15 1$ %em
5-&u-15 $ 'arinan sobek Gant
)-&u-15 1 Gant
$-&u-15 1 Gant
12-&u-15 5 'arinan sobek Gant
1#-&u-15 $ Gant
1#-&u-15 * +aut pena!an rubber bu,,er putus anti
21-&u-15 2 aret seal aus Gant
22-&u-15 1 'arinan sobek Gant
1*-'ep-15 1# 'arinan sobek Gant
1*-'ep-15 * Gant
1)-'ep-15 ) Gant
Umur Pakai
Peralatan !ari "
'craper lepas karena etaran tini ulaencer
'craper lepas karena etaran tini ulaencer
Disc!are Plou! bocor karena aret
seal aus
'elenoi" Val/e 'in t"k (alan karenaelistrikan bermasala!
'craper lepas karena etaran tini ulaencer
'craper lepas karena etaran tini ulaencer
'craper lepas karena etaran tini ula
encer
Disc!are Plou! bocor karena aretseal aus
'craper lepas karena etaran tini ula
encer
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encer
2. VDR No.28-'ep-15 ) Gan
#-'ep-15 1 Gan
11-'ep-15 2 'pul selenoi" konslet ant
1$-'ep-15 ) Gan
1#-'ep-15 2 Gan
23-'ep-15 4 Gan
2)-'ep-15 3 Gan
2$-'ep-15 1 'pul selenoi" konslet ant
3-ct-15 ) Gan
$-ct-15 4 Gan
$-ct-15 * Gan
8-ct-15 1 Gan
3. VDR No.3
14-Jun-1514
Gan
12-Jul-15 28 Gan
12-Jul-15 * 'arinan sobek Gan
2$-Jul-15 15 Gan
#-&u-15 13 Gan
1$-&u-15 8 %o"ul +6 motor bermasala! 'ett
4-'ep-15 18 %o"ul +6 motor bermasala! 'ett
1) 'ep 15 12 Gan
'craper lepas karena etaran tini ulaencer
Disc!are Plou! bocor karena aretseal aus
Disc!are Plou! bocor karena aretseal aus
Disc!are Plou! bocor karena aretseal aus
+aut support basket lonar karenaetaran berlebi! ula encer "an as aus
'craper lepas karena etaran tini ulaencer
Disc!are Plou! bocor karena aretseal aus
Disc!are Plou! bocor karena aretseal aus
Disc!are Plou! bocor karena aretseal aus
'craper lepas karena etaran tini ulaencer
&s putus karena etaran tini ulaencer
+aut support basket lonar karenaetaran berlebi! ula encer
Disc!are Plou! bocor karena aretseal aus
Disc!are Plou! bocor karena aretseal aus
Disc!are Plou! bocor karena aret
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4. VDR No.4
8-Jul-154
Gan
8-Jul-15*
Gan
11-Jul-15
3
Gan13-Jul-15 2 Gan
2$-Jul-15 14 Pintu ula macet karena ula meneras "ibo
2$-Jul-15 * Gan
3*-Jul-15 3 Gan
31-Jul-15 1 Gan
4-&u-15 4 'craper lepas karena etaran tini Gan
$-&u-15 3 Gan
#-&u-15 2 Gan
18-&u-15 # Gan
28-&u-15 1* Gan
3*-&u-15 2 Gan
31-&u-15 1 Gan
2-'ep-15 2 Gan
3-'ep-15 1 elistrikan bermasala! %em
3-'ep-15 * Gan
4 'ep 15 1 Gan
'craper lepas karena etaran tini ulaencer
Disc!are Plou! bocor karena aretseal aus
'craper lepas karena etaran tini ula
encerDisc!are Plou! bocor karena aretseal aus
'craper lepas karena etaran tini ulaencer
Disc!are Plou! bocor karena aretseal aus
Disc!are Plou! bocor karena aret
seal aus
'craper lepas karena etaran tini ulaencer
Disc!are Plou! bocor karena aretseal aus
Disc!are Plou! bocor karena aretseal aus
'craper lepas karena etaran tini ula
encerDisc!are Plou! bocor karena aretseal aus
'craper lepas karena etaran tini ulaencer
'craper lepas karena etaran tini ulaencer
'craper lepas karena etaran tini ulaencer
Disc!are Plou! bocor karena aret
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)-Jun-15 $ 'arinan sobek Gan
$. NDR No.2
4-Jun-15 5 'team 7as!in +untu Pem
5-Jun-151
%o"ul +6 motor bermasala! 'ett
18-Jun-15
13
Gan
24-Jun-15)
Gan
2)-Jun-152
Gan
8-Jul-1512
Gan
14-Jul-15 ) 'arinan sobek Gan
31-Jul-15 1$ 'arinan sobek Gan
3-&u-15 3 Gan
14-ct-15 $2 Gan
23-ct-15 #Gan
3*-ct-15 $Gan
3-No/-15 4 Gan
)-No/-15 3 Gan
5-Jun-15 5 Gan
$-Jun-15 2 elistrikan bermasala! %em
2-Jul-15
25
Pen
3-Jul-15
1
Pen
* G
Disc!are Plou! bocor karena aret
seal aus
'craper lepas karena etaran tini ulaencer
'craper lepas karena etaran tini ulaencer
'craper lepas karena etaran tini ulaencer
Disc!are Plou! bocor karena aret
seal aus
Disc!are Plou! bocor karena aretseal aus
'craper lepas karena etaran tini ulaencer
'craper lepas karena etaran tini ulaencer
Disc!are Plou! bocor karena aretseal aus
Disc!are Plou! bocor karena aret
seal aus
i"rolis ekep bocor karena rotar (ointseal aus
er(a Disc!are Plou! t"k optimal krntekanan u"ara kuran
er(a Disc!are Plou! t"k optimal krntekanan u"ara kuran
i" li k b k t ( i t
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Analisis Kerusakan Peralatan DMG 2015
STASIUN PUTERAN
Awal Giling 31-May-15 Akhir Giling 16-Nov-15
No Nama Peralatan Tanggal Rusak Analisis Detail Kerusakan
B. PUTERAN LOW GRADE
1. 6G D1 No.1 +roa" +ent
11-Jul-15 41 Ganti sar
28-Jul-15 17 'arinan sobek Ganti sar
14-&u-15 17 +earin %otor aus Ganti bea
22-'ep-15 39 V-belt aus Ganti V-b
24-'ep-15 2 'arinan sobek Ganti sar
25-ct-15 31 Getar berlebi! karena baut bearin !ouse putus Ganti bau
$-Jun-15 7 V-belt aus
15-Jun-15 8 &s aus karena etaran tini +ubut "i
1#-Jun-15 4 +earin aus Ganti bea
3*-Jun-15 11 'arinan sobek Ganti sar
3*-Jul-15 30 V-belt aus Ganti V-b
31-Jul-15 1 +earin aus Ganti bea
#-&u-15 9 V-belt aus Ganti V-b
11-&u-15 2 Getar berlebi! karena baut bearin !ouse ken"or ait ulan
31-&u-15 20 Getar berlebi! karena baut bearin !ouse putus Ganti bau
1-'ep-15 1 V-belt aus Ganti V-b
2-'ep-15 1 V-belt aus Ganti V-b
2-'ep-15 0 Getar berlebi! karena baut bearin !ouse putus Ganti bau
Umur Pakai
Peralatan!ari"
'arinan sobek "an etar berlebi! karena bautbearin !ouse karena ken"or
Pulle mokuran
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22-ct-15 10 V-belt aus Ganti V-b
28-ct-15 6 +earin aus Ganti be
1*-No/-15 13 V-belt aus Ganti V-b
11-No/-15 1 V-belt aus Ganti V-b
12-No/-15 1 V-belt aus Ganti V-b
14-No/-15 2 V-belt aus Ganti V-b
3. 6G D1 No.3 +%&
12-Jun-15 12 V-belt aus "an karet rubber bu,,er peca!
15-Jun-15 3 V-belt aus Ganti V-b
3-Jul-15 18 V-belt aus Ganti V-b
15-Jul-15 12 V-belt aus Ganti V-b
2$-Jul-15 12 V-belt aus Ganti V-b
3*-Jul-15 3
8-&u-15 9 V-belt aus Ganti V-b
1*-&u-15 2 per as
12-&u-15 2 'arinan sobek Ganti sa
18-&u-15 6 V-belt aus Ganti V-b
24-&u-15 6 V-belt aus Ganti V-b
2-'ep-15 9 'arinan sobek Ganti sa
2-'ep-15 0 V-belt aus Ganti V-b
2-'ep-15 0 V-belt aus Ganti V-b
2-'ep-15 0 aret rubber bu,,er peca! Ganti rub
4-'ep-15 2 V-belt aus Ganti V-b
8-'ep-15 4 'arinan sobek Ganti sa
$-'ep-15 -1 V-belt aus Ganti V-b
#-'ep-15 2 'arinan sobek Ganti sa
1*-'ep-15 1 'arinan sobek Ganti sa
13-'ep-15 3 'arinan sobek Ganti sa
18-'ep-15 5 'arinan sobek Ganti sa
1#-'ep-15 1 'arinan sobek Ganti sa
5 ct 15 16 'arinan sobek Ganti sa
Pulle mkuran
aret rubber bu,,er "an +earin !ouse peca!karena unbalance
Ganti rubca"ana
&s "an bearin !ouse putus karena kon"isieistin su"a! popokan las
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2-ct-15 8 V-belt aus Ganti V-b
1$-ct-15 15 V-belt aus Ganti V-b
18-ct-15 1 V-belt aus Ganti V-b
2$-ct-15 9 V-belt aus Ganti V-b
2#-ct-15 2 V-belt aus Ganti V-b
2#-ct-15 0 V-belt aus Ganti V-b
3-No/-15 5 V-belt aus Ganti V-b
4-No/-15 1 V-belt aus Ganti V-b
)-No/-15 2 V-belt aus Ganti V-b
$-No/-15 1 V-belt aus Ganti V-b
8-No/-15 1 'arinan sobek Ganti sa
8-No/-15 0 V-belt aus Ganti V-b
12-No/-15 4 Getar berlebi! karena baut bearin !ouse ken"or ait ulan
13-No/-15 1 +earin !ouse peca! eistin su"a! popokan per bea
5. 6G D1 No.5
18-Jun-15 18 9lmot terbakar karena o/er!eat Ganti mo
1#-Jun-15 1 +earin aus Ganti be
21-&u-15 63 'arinan sobek Ganti sa
18-ct-15 58 V-belt aus Ganti V-b
1#-ct-15 1 V-belt aus Ganti V-b
2)-ct-15 7 'arinan sobek Ganti sa
2$-ct-15 1 'arinan sobek Ganti sa
13-No/-15 17 +earin aus Ganti be
$-Jun-15 7 V-belt aus Ganti V-b4-Jul-15 27 Getaran berlebi! karena karet bu,,er peca! Penan
3-'ep-15 61 'arinan sobek Ganti sa
4-'ep-15 1 V-belt aus Ganti V-b
5-'ep-15 1 +earin !ouse peca! eistin su"a! popokan per bea
)-'ep-15 1 Getar berlebi! karena baut bearin !ouse putus Ganti ba
$-'ep-15 1 aret rubber bu,,er peca! Ganti rub
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8. 6G D2 No.2
2)-Jul-15 V-belt aus Ganti V-b
2$-Jul-15 V-belt aus Ganti V-b
2#-Jul-15 V-belt aus Ganti V-b
3*-Jul-15 +earin !ouse peca! eistin su"a! popokan per bea
1-&u-15 V-belt aus Ganti V-b3-&u-15 V-belt aus Ganti V-b
4-&u-15 Getar berlebi! karena baut bearin !ouse ken"or ait ulan
5-&u-15 +earin !ouse peca! eistin su"a! popokan per bea
13-&u-15 'arinan sobek Ganti sa
1)-&u-15 V-belt aus Ganti V-b
18-&u-15 V-belt mu"a! lepas karena pulle motor panas Ganti V-b
1#-&u-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba
1#-&u-15 V-belt aus Ganti V-b
21-&u-15 V-belt aus Ganti V-b
21-&u-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba
23-&u-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba
24-&u-15 V-belt aus Ganti V-b
25-&u-15 V-belt aus Ganti V-b
2#-&u-15 V-belt aus Ganti V-b
3-'ep-15 +earin !ouse peca! eistin su"a! popokan per bea
#-'ep-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba
11-'ep-15 +earin !ouse peca! eistin su"a! popokan per bea
12-'ep-15 +earin aus Ganti be
1$-'ep-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba
2$ 'ep 15 +earin aus Ganti be
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9. 6G D2 No.3 +roa" +ent
2$-Jun-15 3 Getar berlebi! karena baut bearin !ouse ken"or ait ulan
3-Jul-15 6 +asket penok terkana material plat Reparas
5-&u-15 33 Getar berlebi! karena baut bearin !ouse putus Ganti ba
18-&u-15 13 Getar berlebi! karena baut bearin !ouse putus Ganti ba
1#-&u-15 1 V-belt aus Ganti V-b
24-&u-15 5 Getar berlebi! karena baut bearin !ouse putus Ganti ba
2-'ep-15 9 Getar berlebi! karena baut bearin !ouse putus Ganti ba
5-'ep-15 3 Getar berlebi! karena baut bearin !ouse putus Ganti ba
11-'ep-15 6 Getar berlebi! karena baut bearin !ouse putus Ganti ba
12-'ep-15 1 Getar berlebi! karena baut bearin !ouse ken"or ait ulan
21-'ep-15 9 V-belt aus Ganti V-b
2$-'ep-15 6 +earin aus Ganti be
12-ct-15 15 'arinan sobek Ganti sa
1#-ct-15 7 Getar berlebi! karena baut bearin !ouse putus Ganti ba
2*-ct-15 1 V-belt aus Ganti V-b
2*-ct-15 0 Getar berlebi! karena baut bearin !ouse putus Ganti ba
24-ct-15 4 'arinan sobek Ganti sa
2#-ct-15 5 Getar berlebi! karena baut bearin !ouse putus Ganti ba
3-No/-15 5 V-belt aus Ganti V-b
)-No/-15 3 'arinan sobek Ganti sa
1*-No/-15 4 V-belt aus Ganti V-b
10. 6G D2 no.4
13-Jul-15 43 V-belt aus Ganti V-b
4-&u-15 22 V-belt aus Ganti V-b
2-'ep-15 29 Getar berlebi! karena baut bearin !ouse putus Ganti ba
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13. 6G : No.3
1*-&u-15 1 per as
15-&u-15 5 aret rubber bu,,er peca! Ganti rub
1$-&u-15 2 +earin !ouse peca! eistin su"a! popokan per bea
1#-&u-15 2 %otor terbakar Ganti mo
2$-&u-15 8 +earin !ouse peca! eistin su"a! popokan per bea
11-'ep-15 15 Getar berlebi! karena baut bearin !ouse putus Ganti ba
1$-'ep-15 6 V-belt aus Ganti V-b
2)-'ep-15 9 +earin !ouse peca! eistin su"a! popokan per bea
8-ct-15 12 +earin aus Ganti be
14-ct-15 6 +earin aus Ganti be15-ct-15 1 +earin !ouse peca! eistin su"a! popokan per bea
15-ct-15 0 +earin aus Ganti be
1)-ct-15 1 &mpere %otor tini Reparas
24-ct-15 8 %otor terbakar Ganti mo
2#-Jul-15 59 +earin aus Ganti be
12-&u-1514
+earin !ouse peca! eistin su"a! popokan per bea
13-&u-15 1 V-belt aus Ganti V-b
1$-&u-154
+earin !ouse peca! eistin su"a! popokan per bea
18-&u-15 1 +earin aus Ganti be
18-&u-15 0 'arinan sobek Ganti sa
21-&u-15 3 V-belt aus Ganti V-b
25-&u-15 4 V-belt aus Ganti V-b
1-'ep-15 7 V-belt aus Ganti V-b
1-'ep-150
+earin !ouse peca! eistin su"a! popokan per bea
)-'ep-15 5 V-belt aus Ganti V-b
# ' 15 3 V b lt G ti V b
&s "an bearin !ouse putus karena kon"isieistin su"a! popokan las
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15. 6G : No.5 +roa" +ent
13-&u-15 31 'arinan sobek Ganti sa
1#-&u-15 6 &mpere %otor tini Reparas
2*-&u-15 1 elistrikan bermasala! %embers
21-&u-15 1 V-belt aus Ganti V-b
#-'ep-15 19 +earin aus Ganti be
#-'ep-15 0 V-belt aus Ganti V-b1$-'ep-15 8 'arinan sobek Ganti sa
18-'ep-15 1 'arinan sobek Ganti sa
1#-'ep-15 1 'arinan sobek Ganti sa
#-ct-15 20 'arinan sobek Ganti sa
1*-ct-15 1 V-belt aus Ganti V-b
12-ct-15 2 'arinan sobek Ganti sa
2$-ct-15 15 Getar berlebi! karena baut bearin !ouse putus Ganti ba
$-No/-15 11 +earin aus Ganti be
16. 6G : No.)
1*-Jun-15 10 baut pon"asi bearin !ouse putus Ganti ba
1$-Jun-15 7 9lmot terbakar karena o/er!eat Ganti mo
25-Jun-15 8 +asket penok terkena ,ee"in "e/ice lepas per bas
2$-Jul-15 32 V-belt aus Ganti V-b
1-&u-15 5 V-belt aus Ganti V-b
3-&u-15 2 V-belt aus Ganti V-b
5-&u-15 2 V-belt aus Ganti V-b
)-&u-15 1 V-belt aus Ganti V-b)-&u-15 0 V-belt aus Ganti V-b
8-&u-15 2 Ganti ba
#-&u-15 1 +earin aus Ganti be
21-&u-15 12 +earin !ouse peca! eistin su"a! popokan per bea
2#-&u-15 8 V-belt aus Ganti V-b
1-'ep-15 3 V-belt aus Ganti V-b
13 'ep 15 12 'arinan sobek Ganti sa
Getar berlebi! karena baut bearin !ouse putus"an V-belt aus
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Analisis Kerusakan Peralatan DMG 2015
STASIUN PUTERAN
Awal Giling 31-May-15 Akhir Giling 16-Nov-15
No Nama Peralatan Tanggal Rusak Analisis Detail Kerusakan
C. POMPA-POMPA
)-&u-15 )$ +on
1*-&u-15 4 Ganti
13-&u-15 3 Ganti
24-&u-15 11 Ganti
25-&u-15 1 Ganti
2)-&u-15 1 Popo
2$-&u-15
88
Popo
4-'ep-15 #) Popo
)-'ep-15
1*
+on
8-'ep-15
2
Popo
Umur Pakai
Peralatan !ari "
Rotor macet kemasukan materialplat=baut pompa no.1
Pompa bocor karena baut pena!an"eksel lonar = aus pompa no.1
Pompa bocor karena baut pena!an
"eksel lonar = aus pompa no.1
Rotor putus kemasukan material plat =baut pompa no.1
Pompa bocor karena baut pena!an"eksel lonar = aus pompa no.1
:as!in pompa peca! karena kemasukanmaterial plat = baut pompa no.1
:as!in pompa peca! karena kemasukanmaterial plat = baut pompa no.3
Pompa t"k tarik karena klep seara! auspompa no.2
Rotor macet kemasukan material plat =baut pompa no.3
:as!in pompa peca! karena kemasukan
material plat = ba t pompa no 3
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24-ct-15
)
Popo
25-ct-15
$
Popo
2$-ct-15
3
Popo
31-ct-15
4
Popo
1-No/-15
5
+on
1-No/-15*
Gan
3-No/-15
2
Gan
3-No/-15
2
Gan
4-No/-15
1
+on
4-No/-15
1
Popo
1*-No/-15
)
Gan
1*-No/-15
)
+on
:as!in pompa peca! karena kemasukanmaterial plat = baut pompa no.2
:as!in pompa peca! karena kemasukanmaterial plat = baut pompa no.1
:as!in pompa peca! karena kemasukanmaterial plat = baut pompa no.3
:as!in pompa peca! karena kemasukanmaterial plat = baut pompa no.2
Rotor macet kemasukan materialplat=baut pompa no.2
Pompa bocor karena baut pena!an"eksel lonar = aus pompa no.3
Rotor putus kemasukan material plat =baut pompa no.2
Pompa bocor karena baut pena!an"eksel lonar = aus pompa no.3
Rotor macet kemasukan material
plat=baut pompa no.1
:as!in pompa peca! karena kemasukanmaterial plat = baut pompa no.2
Pompa bocor karena baut pena!an"eksel lonar = aus pompa no.2
Rotor macet kemasukan materialplat=baut pompa no.3
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22-ct-15 5# +on
#-No/-15 18 +on
3. Pompa Rota %ama D2
2)-Jun-15 2) Popo
$-Jul-15 Popo
8-Jul-15 Gan
12-Jul-15 Popo
31-&u-15 Gan
14-'ep-15 Gan
1#-ct-15
+on
2$-ct-15
+on
$-Jun-15 8 +on
3-'ep-15 Gan
1# t 15 G
Rotor macet kemasukan material plat =baut (pompa #$%atan"
Rotor macet kemasukan material plat =baut (pompa ta!a"
:as!in pompa peca! karena kemasukanmaterial plat = baut (pompa #$%atan"
Pompa kuran tarik karena clereancerotor "an cas!in terlalu lebar (pompata!a"
Pompa kuran tarik karena clereancerotor "an cas!in terlalu lebar (pompata!a"
Pompa kuran tarik karena clereancerotor "an cas!in terlalu lebar (pompa#$%atan"
+us!in rotor aus (pompa ta!a"
Pompa bocor karena baut packin "ekselpeca! = aus (pompa #$%atan"
Rotor macet kemasukan material plat =baut (pompa ta!a"
Rotor macet kemasukan material plat =baut (pompa ta!a"
Rotor macet kemasukan material plat =baut (pompa ta!a"
+us!in rotor aus (pompa ta!a"
+ !i t ( % t "
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7. Pompa urasan
2#-&u-15 Pompa ti"ak tarik karena (alur input buntu Pem
2#-'ep-15 Pompa ti"ak tarik karena (alur input buntu Pem
23-ct-15 Pompa ti"ak tarik karena (alur input buntu Pem
3-No/-15 %otor terbakar Gan
8-No/-15 Rotor aus karena kemasukan material plat Gan
#-No/-15 Pompa ti"ak tarik karena (alur input buntu Pem
1*-No/-15 Pompa ti"ak tarik karena (alur input buntu Pem
12-No/-15 Pompa ti"ak tarik karena (alur input buntu Pem
13-No/-15 Pompa ti"ak tarik karena (alur input buntu Pem
14-No/-15 Pompa ti"ak tarik karena (alur input buntu Pem
8. Pompa 'troop & barat 2$-'ep-15 +earin "an as impeler aus Rep
9. Pompa leburan timur 11-ct-15 +earin aus Rep
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Analisis Kerusakan Peralatan DMG 2015
STASIUN PUTERAN
&al Gilin 31-%a-15 &k!ir Gilin 1)-No/-15
No Nama P$!a%atan Tan&&a% R#a' Ana%## D$ta% )$!#a'an
E. ELEATOR-ELEATOR
1 9le/ator No.3 3*-Jun-15 Gant
2 9le/ator No.1 'D: baru 4-Jul-15 Pema
3 9le/ator No.1 'D: baru )-Jul-15 ;imba lepas karena menaruk ula Pema
4 9le/ator No.1 'D: baru #-Jul-15 'etel
5 9le/ator No.1 'D: baru 1*-Jul-15 'etel
) 9le/ator No.1 'D: baru 11-Jul-15 Pen
$ 9le/ator No.1 'D: baru 11-Jul-15 'etel
8 9le/ator No.3 'D: baru 31-Jul-15 Pen
# 9le/ator No.1 'D: baru 1-&u-15 Pen
1* 9le/ator No.3 'D: baru 2-&u-15 ;imba lepas karena menaruk ula Pema
11 9le/ator No.3 'D: baru 2-&u-15 repar
Um! Pa'a P$!a%atan
( Ha! "
+aut pon"asi block bearin !ouse putuskarena ula "i suar bin penu!
;imba banak an lepas karenamenaruk ula
Rantai ele/ator serin berbuni keraskarena rantai lonar
Rantai ele/ator serin berbuni keraskarena rantai lonar
;rip karena posisi timba an menarukula
Rantai ele/ator serin berbuni keras
karena rantai lonar
+lock +earin peca! karena ula "i suarbin penu!
;rip karena posisi timba an menarukula
Rantai ele/ator ne-sla=ti"ak balancekarena ula "i suar bin penu!
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7/25/2019 Anal Kend Put
17/32
D. POMPA ROTA UITE D
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7/25/2019 Anal Kend Put
18/32
E. PAN MASA)AN
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7/25/2019 Anal Kend Put
19/32
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7/25/2019 Anal Kend Put
20/32
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7/25/2019 Anal Kend Put
21/32
Analisis Kerusakan Peralatan DMG 2015
STASIUN PUTERAN
Awal Giling 31-May-15 Akhir Giling 16-Nov-15
No Nama Peralatan Tanggal Rusak Analisis Detail Kerusakan
D. TALGO-TALGO
4-Jun-15 4 &s putus Gant
11-Jun-15 7 Veer pata! Gant
23-Jun-15 12 Gant
24-Jun-15 1 Gant
1-Jul-15 7 Gant
14-Jul-15 13 anti
2#-Jul-15 15 Veer pata! Gant
3*-Jul-15 1 Gant
3-&u-15 4 Gant
3-&u-15 0 anti
4-&u-15 1 Gant
#-&u-15 5 Gant
1$-&u-15 8 Gant
18-&u-15 1 +aut /eer pata! Gant
2*-&u-15 2 Gant
21 & 15 1 G t
Umur Pakai
Peralatan !ari "
V-belt aus karena ke(atu!an cairan stroopsbl! barat
V-belt aus karena ke(atu!an cairan stroopsbl! timur
Plat talan peca! karena kualitas ba!anan tipis
+lock bearin oan karena bautpon"asi ken"or
V-belt aus karena ke(atu!an cairan stroopsbl! barat
V-belt aus karena ke(atu!an cairan stroopsbl! timur
+lock bearin oan karena baut
pon"asi ken"orPlat talan peca! karena kualitas ba!anan tipis
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! barat
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V b lt k k ( t ! i t
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7/25/2019 Anal Kend Put
22/32
1. ;alo VDR
14-'ep-15 0 ant
1)-'ep-15 2 Gan
1#-'ep-15 3 Veer pata! Gan
2*-'ep-15 1 Gan
2*-'ep-15 0 +aut /eer pata! Gan
2*-'ep-15 0 Gan
22-'ep-15 2 +aut /eer pata! Gan
23-'ep-15 1 Gan
2#-'ep-15 6 Gan
1-ct-15 2 Gan
1-ct-15 0 Gan
2-ct-15 1 Gan
3-ct-15 1 Gan
)-ct-15 3 Gan
$-ct-15 1 Gan
$-ct-15 0 Gan
8-ct-15 1 Gan
11-ct-15 3 Gan
11-ct-15 0 Gan
14-ct-15 3 +aut /eer pata! Gan
+lock bearin oan karena bautpon"asi ken"or
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! barat
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! barat
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! barat
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! barat
V-belt aus karena ke(atu!an cairan stroopsbl! barat
V-belt aus karena ke(atu!an cairan stroopsbl! timur
V-belt aus karena ke(atu!an cairan stroopsbl! timur
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7/25/2019 Anal Kend Put
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2. ;alo NDR
5-&u-15 52 V-belt aus karena umur teknis sbl! timur Gan
12-&u-15 7 Veer pata! Gan
18-&u-15 6 Veer pata! Gan
1#-&u-15 1 Plat pon"asi /eer peca! Pen
1#-&u-15 0 Gan
2-'ep-15 14 Plat pon"asi /eer peca! Pen
3-'ep-15 1 Pen
4-'ep-15 1 Pen
5-'ep-15 1 Pen
)-'ep-15 1 Pen
)-'ep-15 0 Veer pata! Gan
8-'ep-15 2 Plat pon"asi /eer peca! Pen
1*-'ep-15 2 Pen
11-'ep-15 1 Pen
12-'ep-15 1 Pen
13-'ep-15 1 Pen
14-'ep-15 1 Gan
8-ct-15 24
Rubber bu,,er peca! Gan
1*-ct-15 2 Veer pata! Gan
11-ct-15 1 Pen
14-ct-15 3 Pen
1 1 & G
Plat talan peca! karena kualitas ba!anan tipis
Plat talan peca! karena kualitas ba!anan tipis
Plat talan peca! karena kualitas ba!anan tipis
Plat talan peca! karena kualitas ba!anan tipis
Plat talan peca! karena kualitas ba!an
an tipis
Plat talan peca! karena kualitas ba!anan tipis
Plat talan peca! karena kualitas ba!anan tipis
Plat talan peca! karena kualitas ba!anan tipis
Plat talan peca! karena kualitas ba!an
an tipisPlat talan peca! karena kualitas ba!anan tipis
Plat talan peca! karena kualitas ba!anan tipis
Plat talan peca! karena kualitas ba!anan tipis
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7/25/2019 Anal Kend Put
24/32
3-No/-15 1 Veer pata! Gan
4-No/-15 1 Veer pata! Gan
3. ;alo 'D: +aru
12-Jun-15 12 'tan eksentrik putus Gan
14-Jun-15 2 Veer pata! Gan
28-Jun-15 14 Gan
5-Jul-15 7 'tan eksentrik putus karena umur teknis Gan
28-Jul-15 23 ant
31-Jul-15 3 Veer pata! Gan
#-&u-15 9 ant
3*-&u-15 21 Veer pata! Gan
3-'ep-15 4 Plat pon"asi /eer peca! Pen
2*-'ep-15 17 Plat input erbon !eater peca! Pen
1*-ct-15 20 'arinan sobek Gan
28-ct-15 18 Veer pata! Gan
5-No/-15 8 Veer pata! Gan
4. ;alo 'D: 6ama
11-Jul-15 Gan
1-&u-15 &s ;alo :ooler putus umur teknis ant
)-&u-15 V-belt ;alo &k!ir aus karena umur teknis Gan
12-&u-15 V-belt ;alo &k!ir aus karena umur teknis Gan
31-&u-15 Veer ;alo &k!ir pata! Gan
#-ct-15 V-belt ;alo &k!ir aus karena umur teknis Gan
15-ct-15V-belt ;alo &k!ir aus karena umur teknis Gan
8-No/-15V-belt ;alo eate aus karena umur teknis Gan
Plat talan peca! karena kualitas ba!anan tipis
+lock bearin oan karena bautpon"asi ken"or
+lock bearin oan karena bautpon"asi ken"or
V-belt ;alo eater aus terkenaenanan air ula
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7/25/2019 Anal Kend Put
25/32
E. PAN MASA)AN
-
7/25/2019 Anal Kend Put
26/32
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7/25/2019 Anal Kend Put
27/32
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7/25/2019 Anal Kend Put
28/32
Analisis Kerusakan Peralatan DMG 2015
STASIUN PUTERAN
Awal Giling 31-May-15 Akhir Giling 16-Nov-15
No Nama Peralatan Tanggal Rusak Analisis Detail Kerusakan
/. MI0ER-MI0ER
1 %ier %ama &
2)-&u-15 8$ Rantai penerak mier putus Pen
2$-&u-15 1 &s penerak putus &s a
3*-&u-15 3 Rantai penerak mier putus Pen
3*-&u-15 * &s penerak putus &s a
1-'ep-15 2 &s penerak putus Ganti
1$-'ep-15 1) Rantai penerak mier putus Pen
18-'ep-15 1 Rantai penerak mier putus Pen
23-'ep-15 5 Rantai penerak mier putus Pen
2)-ct-15 33 Rantai penerak mier putus Pen
2-No/-15 $ Rantai penerak mier putus Pen
3-No/-15 1 Rantai penerak mier putus Pen
)-No/-15 3 oplin tena! as penerak putus Ganti
11-No/-15 5 Rantai penerak mier putus Pen
)-ct-15 128 +earin as penerak mier aus Ganti
Umur Pakai
Peralatan !ari "
-
7/25/2019 Anal Kend Put
29/32
D. POMPA ROTA UITE D
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7/25/2019 Anal Kend Put
30/32
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7/25/2019 Anal Kend Put
31/32
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7/25/2019 Anal Kend Put
32/32