Page 1
AFA Comprehensive New
Replacement Parts Catalog
for Cummins® Models,
ISL Series C.I.
Diesel Engines.
AFA INDUSTRIES INCORPORATED
Manufacturer & supplier of heavy duty Diesel
Engine & Fuel Systems Replacement Parts
.
AFA INDUSTRIES INCORPORATED
Page 2
INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURE PAGE 6
CRANKSHAFT PULLEY PAGE 7 – 8
GEAR HOUSING PAGE 9
CRANKSHAFT PAGE 10 – 11
CYLINDER BLOCK PAGE 12 – 13
VALVE TAPPET PAGE 14
CRANKCASE BREATHER PAGE 15 – 16
COMPRESSOR COOLANT PLUMBING PAGE 17 – 18
COMPRESSOR MOUNTING PAGE 19 – 20
AIR COMPRESSOR PAGE 21 – 22
DAMPER VIBRATION PAGE 23
THERMOSTAT PAGE 24
FUEL FILTER PAGE 25 – 26
FLYWHEEL HOUSING PAGE 27 – 28
FUEL PUMP MOUNTING PAGE 29 – 30
FUEL INJECTION PUMP PAGE 31
ACCUMULATOR MODULE PAGE 32 – 33
ICV DISTRIBUTOR MODULE PAGE 34
CAM HOUSING MODULE PAGE 35
FUEL PUMP GEAR MODULE PAGE 36
FUEL TRANSFER PUMP PAGE 37 – 38 – 39
FUEL GEAR COVER PAGE 40
AIR INTAKE CONNECTION PAGE 41 – 42
OIL FILTER AND COOLER HEAD PAGE 43 – 44
ENGINE OIL COOLER PAGE 45
OIL LEVEL GAUGE PAGE 46
OIL PUMP PAGE 47
OIL FILLER ARRANGEMENT PAGE 48
OIL PAN PAGE 49 – 50 – 51
ELECTRONIC CONTROL MODULE PAGE 52 – 53
GEAR CAMSHAFT PAGE 54
CONNECTING ROD PAGE 55 – 56
CYLINDER HEAD PAGE 57 – 58 – 59
INJECTOR PAGE 60 – 61
TURBOCHARGER PAGE 62 – 63
STARTING ENGINE PAGE 64
VALVE COVER PAGE 65 – 66
WATER INLET CONNECTION PAGE 67
WATER PUMP PAGE 68
BELT TENSIONER PAGE 69
WATE PUMP DRIVE PAGE 70
GASKET SET UPPER PAGE 71
GASKET SET LOWER PAGE 72 – 73
CONTENTS
Page 3
AFA Industries has assembled this “ISL” Series Cummins Parts Catalog with every care and attention to detail in mind to ensure accuracy.
However, AFA can not accept any responsibility liability, as the result of any errors, omissions or typographical errors.
This catalog enables you to find part numbers for the parts and assemblies you need to repair or upgrade your Cummins “ISL” engines.
The CPL and Engine Serial Number play a critical role in determining correct application cylinder kit, camshafts, and turbocharger’s.
All items listed in this catalog are for part no illustration purposes only and does not in any way indicate that all items listed in this catalog are available from AFA. Please check with AFA or your local AFA authorized distributor accordingly, to determine.
“IMPORTANT NOTE”
CUSTOMER PARTS INFORMATION
The engine data plate located on the side of Block on fuel pump side of the engine and should be referenced when sourcing parts.
Information contained on the engine date plate is the engine model name, the Engine Serial Number and the CPL Number located in the upper centre. *Cummins is a registered trademark of the Cummins Engine Co. Inc.
INTRODUCTION
Page 4
Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material under normal use and service.
AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever occurs first from date of first installation.
AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labour costs will be paid in accordance with published labour rates and at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner must give notice to AFA of a failure considered to be warrantable.
It is the owner's responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure. Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and all business costs and losses resulting from a warrantable failure.
Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchantability or fitness for a particular purpose.
AFA Industries Incorporated
WARRANTY POLICY
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WARRANTY for Replacement Parts
Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes instaladas en/o despúes Enero de 1,996.
Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra defectos de material y fabricación, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación, la que ocurra primero desde la fecha de la primera instalación.
Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló
el repuesto. El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados. No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anti- congelante, elementos del filtro, bandas, mangueras y otros complementos de mantenimiento que no son re-usables por la falla bajo cobertura.
Responsabilidades El dueño es responsable por el mantenimiento y operación del motor como se Del Dueño: especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el dueño debe notificar de cualquier falla que esté bajo cobertura a AFA.
Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada. El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros componentes de mantenimiento re-emplazados durante reparaciones durante cubertura de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la garantía. El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su negocio como resultado de un fallo bajo garantía.
Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor. AFA no es responsable por fallas como resultado de reparaciones impropias o instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos provistos por AFA sin costo alguno al dueño. La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales, AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para ningún otro particular.
AFA Industries Incorporated
GARANTIA para Partes de Reposición
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*Cummins is a registered trademark of the Cummins Engine Co. Inc.
TYPICAL ENGINE ILLUSTRATION OF ISL SERIES “CUMMINS" ENGINE
Page 7
ISL SERIES CRANKSHAFT PULLEY
Page 8
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
PULLEY,CRANKSHAFT PULLEY, CRANKSHAFT
Component Thickness (mm):
21.36 (0,84 in.) - To
Determine Customer Mounting
Face from Front Face of
Block, Add This Dimension to
the Customer Mounting Face
Dimension Referenced in
Compatible DA Option
Pulley Mounting Face to
Centerline of First Groove
(mm): 14.85 (0.58 in.) - To
Determine Customer Mounting
Face from Front Face of
Block, Add This Dimension to
the Customer Mounting Face
Dimension Referenced in
Compatible DA Option
Pulley Type: 8 Rib Poly V
Pulley Effective Diameter
(mm): 314.2 (12.4 in.)
Torque Limit (lbs.ft.): 210
Required Mounting Bolt Circle
(mm): 4 x 96.0
Required Mounting Thread:
M12 x 1.75-6H
Engine Design Phase: Encore
Engine Family: L Series
Used Only With Viscous
Dampers
1 A3902116 Screw, Hex Flange Head Cap 4 M12 x 1.75 x 50
2 A3958032 Pulley, Crankshaft 1
ISL SERIES CRANKSHAFT PULLEY
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ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Front Gear Housing HOUSING, FRONT GEAR
Accessory Drive Location:
From Engine Centerline
(mm): 227.4
From Crankshaft Centerline
(mm): 39.5
Gear Housing Pilot Bore
Diameter (mm): 114.66
Fuel Pump Manufacturing /
Gear Housing Material:
Aluminum
1 A3926846 Screw, Hex Flange Head Cap 3 M8 x 1.25 x 20
2 A3943885 Screw, Hex Flange Head Cap 3 M8 x 1.25 x 40
3 A3944293 Gasket, Gear Housing 1
4 A3945595 Housing, Gear 1
ISL SERIES FRONT GEAR HOUSING
Page 10
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Crankshaft CRANKSHAFT
A3943034 Crankshaft, Engine
1 A3904483 Pin, Dowel
2 A3918776 Gear, Crankshaft 1
3 A3904483 Pin, Dowel 1
ISL SERIES CRANKSHAFT
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ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Main Bearing Sets
A3945917 Kit, PDC 1 Standard
4 A3944158 Bearing, Main 6 Sold In Higher Level Assy/Kit
5 A3944163 Bearing, Crankshaft Thrust 1 Standard
6 A3944153 Bearing, Main 7 Sold In Higher Level Assy/Kit
A3945918 Kit, PDC 1 0.25 mm Oversize
4 A3944159 Bearing, Main 6 0.25 mm Oversize
5 A3944164 Bearing, Crankshaft Thrust 1 0.25 mm Oversize
6 A3944154 Bearing, Main 7 0.25 mm Oversize
A3945919 Set, Main Bearing 1 0.50 mm Oversize
4 A3944160 Bearing, Main 6 0.50 mm Oversize
5 A3944165 Bearing, Crankshaft Thrust 1 0.50 mm Oversize
6 A3944155 Bearing, Main 7 0.50 mm Oversize
A3945920 Kit, PDC 1 0.75 mm Oversize
4 A3944161 Bearing, Main 6 0.75 mm Oversize
5 A3944166 Bearing, Crankshaft Thrust 1 0.75 mm Oversize
6 A3944156 Bearing, Main 7 0.75 mm Oversize
A3945921 Kit, PDC 1 1.00 mm Oversize
4 A3944162 Bearing, Main 6 Sold In Higher Level Assy/Kit
5 A3944167 Bearing, Crankshaft Thrust 1 1.00 mm Oversize
6 A3944157 Bearing, Main 7 1.00 mm Oversize
Service Parts
7 A3925343 Ft Seal Ser Kit W/Sleeve 1 Fr Non-Automotive Application
A3920405 Tool, Seal Installation 1
A3925626 Seal, Oil 1
A3924986 Sleeve, Wear 1
A3924987 Shield, Dust 1
8 A3926126 Rear Seal, Wear Sleeve Kit 1 Rear
Oversize Thrust Bearings
A3945926 Bearing, Crankshaft Thrust A/R 1.00 mm Oversize
A3945927 Bearing, Crankshaft Thrust A/R
A3945928 Bearing, Crankshaft Thrust A/R .50 O/S Jrnl - .50 O/S Thrust
ISL SERIES CRANKSHAFT
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ISL SERIES CYLINDER BLOCK
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ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Block, Cylinder Engine Family: "L" Series
Cylinders: 6
Piston Cooling Nozzle Style: J-jet
Thrust Bearing: 180 Degrees
Tappett Diameter (mm): 31.2
Tappett Type: Roller
Main Bearing Cap Material:
41,020 High Grade Ductile Iron
Main Bearing Mtg Size: M16
Push Rod Load Capability:
1700 lbs (7560 N)
Rationalized Cylinder Block
For Use With 4 Valve
Cylinder Head
A4089702 Block, Cylinder 1
1 A3970750 Block, Cylinder 1
2 A143066 Plug, Expansion 2
3 A3004258 Plug, Expansion 4
4 A3900956 Plug, Expansion 3
7 A3945329 Bushing 7
8 A3905401 Plug, Expansion 4
9 A3916369 Screw, Hex Flange Head Cap 14 M14 x 2.00 x 128
10 A3970955 Cap, Main Bearing 7
A3800332 Kit, Cyl Block Hardware 1
A3678923 Plug, Threaded 6 M10 x 1 x 13.5
5 A3678924 Plug, Threaded 1 M10 x 1 x 13.5
6 A3678925 Seal, O Ring 1 M10
11 AS923 Elbow, Plain Street Pipe 1
12 A3969006 Nozzle, Piston Cooling 6
13 A3900257 Dowel, Pin 2
14 A3901846 Dowel, Pin 4
15 A3901969 Plug, Expansion 1
16 A3926048 Seal, O Ring 1
17 A3008470 Plug, Pipe 1 1 NPT
A3800328 Kit, Liner
18 A3948095 Liner, Cylinder 1 Sold In Higher Level Assy/Kit
19 A3907177 Seal, Rectangular Ring 1
A3678921 Plug, Threaded 1 M14 x 1.5 x 16
20 A3678912 Seal, O Ring 1 M14
21 A3678922 Plug, Threaded 1 M14 x 1.5 x 16
ISL SERIES CYLINDER BLOCK
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ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Valve Tappet TAPPET, VALVE
Engine Family: L Series
Cylinders: 6
Piston Cooling Nozzle Style:
J-Jet
Tappet Diameter (mm): 31.2
Tappet Type: Roller
Main Bearing Cap Material:
41,020
High Grade Ductile Iron
Push Rod Load Capability:
1700 lbs. (7560 N)
Rationalized Cylinder Block
for Use With 4 Valve
Cylinder Head
1 A3965966 Tappet, Valve 12
ISL SERIES VALVE TAPPET
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ISL SERIES CRANKCASE BREATHER
Page 16
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Crankcase Breather
Engine Design Phase: Encore
Breather Type: Open
Tube Routing: Exhaust
Manifold Side
Filter Supply Method:
Mounted
Fuel Type: Diesel
Plumbing Mounting
Tube Routes Ahead of Rear
Lift Bracket: No
Engine Cylinders: 6
Drain Hose Length (mm):
3505.2
Attaches to Front Cover: No
Engine Family: C Series
Engine Aspiration: Charge
Air Cooled
1 A3910509 Clamp, Hose 1 1/4 - 7/8 in.
2 A3913638 Screw, Hex Flange Head Cap 6 M6 x 1.00 x 16
3 A3970886 Gasket, Breather 1
4 A3936987 Hose, Plain 1
5 A3968496 Hose, Molded 1
6 A3968382 Breather, Crankcase 1
7 A3948080 Clamp, Spring Hose 2
ISL SERIES CRANKCASE BREATHER
Page 17
ISL SERIES COMPRESSOR COOLANT PLUMBING
Page 18
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Compressor Coolant Plumbin
Engine Design Phase: Encore
Compressor Cylinders: 1
Fuel Pump Type: Rotary
Coolant Tubing: Solid
Engine Cylinders: 6
CPR Water Inlet Location:
Top
CPR Water Outlet Location:
Top
Coolant Return Location: CYL
Head REAR 45 DEG Down
Stud in MTG Transfer
Connection: No
Compressor Model:
18.7 HD
Engine Family: C & L Series
1 A204994 Connector, Male 1 13/16-18 x 1/2 NPTF
2 A204995 Elbow, Male Adapter 1
A4022705 Elbow, Male Adapter 1
3 A4022706 Elbow, Male Union 1
4 A3046201 Seal, O Ring 1
5 A3944496 Tube, Cpr Water Inlet 1
AS1003A Seal, Grommet 2
AS1004A Nut, Tube 2
A3944495 Piece 1 Sold Only as 3944496 Assembly
6 A3944498 Tube, Cpr Water Outlet 1
AS1003A Seal, Grommet 2
AS1004A Nut, Tube 2
A3944497 Piece 1 Sold Only as 3944498 Assembly
7 A3943520 Clamp, Tube 2
ISL SERIES COMPRESSOR COOLANT PLUMBING
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ISL SERIES COMPESSOR MOUNTING
Page 20
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Ref Compressor Mounting REFRIGERANT COMPRESSOR
MOUNTING
Family: L Series
Mounting Hardware for:
Seltec TM-31
Compressor Type: Rotary
Drive Belt Type: 8 Rib Poly
V
Belt Provided: Yes
Drive Source: Crankshaft
Bracket Attachment Location:
Cylinder Head
Engine Design Phase: Encore
Note:
This Option Cannot Be Used
With Oil Fill or Dipstick
Attached to the Front Gear
Cover
This Option Must Be Used With
Fan Centers of 355.6 or Less
1 A3282433 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 85
2 A3102651 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 60
3 A3331123 Screw, Socket Head Cap 3
4 A3903990 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 20
5 A3921533 Shield, Dust 4
6 A3925344 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 30
7 A3978324 Pulley, Idler 3
8 A4991240 Pulley, Idler 1
9 A3935229 Shaft, Idler 4
10 A4940646 Support, Ref Compressor 1
11 A3957526 Support, Belt Tensioner 1
12 A3958714 Support, Idler Pulley 1
13 A3991495 Tensioner, Belt 1
14 A3289908 Belt, V Ribbed 1
ISL SERIES COMPESSOR MOUNTING
Page 21
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Air Compressor AIR COMPRESSOR
CPR Cylinders: 1
CPR Model:
18.7 CFM
CPR Method of Cooling: Water
CFM: 18.7
CPR Front Drive: Gear
CPR Front Flange: SAE B
(5.750 in.)
CPR Rear Flange: 82-2 (SAE
A)
CPR Rear Mount Thread:
Metric
Water Inlet: Top
Water Outlet: Top
Air Outlet: Rear
Air Outlet Connection: SAE
45 Male Flare-#10 Hose
Air Inlet: Rear
ISL SERIES AIR COMPRESSOR
Page 22
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
CPR SAE/DIN Standard Rear
Drive: SAE 19-4
CPR Max Thru Torque: 125 #ft
Max CPR Speed (RPM): 3000
CPR Turbocharged: Yes
Compressor Length (mm): 207
Engine Design Phase: Encore
Oil Return Provision: Front
Cover
Drive centerline from Crank
Centerline (mm): 230
Engine Family: C & L Series
A3680997 Union, Male 1
1 A3678606 Seal, O Ring 1 M27 x 2.00
2 A3680998 Union, Male 1 M27 x 2.00 x 7/8-14
3 A3900634 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 50
4 A3925344 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 30
5 A3906747 Hose, Flexible 1 Oil Supply Line
6 A3920447 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 40
7 A3940245 Gasket, Hydraulic Pump 1
8 A3942911 Brace, Air Compressor 1
9 A3944000 Spacer, Mounting 1
A4933782 Compressor, Air 1 Recon Equivalent 3969110 RX
10 A3942497 Gear, Accessory Drive 1
11 A3969111 Compressor, Air 1
12 A3945212 Elbow, Plain Union 2 M10 x 1.00 x 7/16-20
COMPRESSOR SERVICE KITS
A4936226 Kit, Air Compressor Repair 1 Services 4933559 Ports Major
Ports Major
A4089222 Kit, Rear Seal & Adpt. 1 Services 4933559
A4089238 Kit, Gskt & Seals 1 Cyl 1 Services 4933559 Single Major
Single Major
A4089675 Plug, Solid 1 Services 4933559
A4089677 Adapter, Spline 1 Spline Adapter, 11th
ISL SERIES AIR COMPRESSOR
Page 23
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Vibration Damper Engine Family: L Series
Damper Pulley Eff Diameter
(mm): 199.42
Damper Diameter (mm): 275.58
Damper Type: Viscous
Customer MTG Face from FFOB:
132.1mm (5.2in)
Pulley Type: Spun 8 groove
Front PTO Provision: Yes
Tach Pick-up Provision: No
High Inertia Damper: No
Additional Undercut on
Damper: No
Accessory Drive Bolt Circle:
4 x 96.0mm
Accessory Drive Thread:
M12 x 1.75-6H
Engine Design Phase: Encore
Provision for Engine Position
Sensor: No
1 A3914118 Screw, Hex Flange Head Cap 5 M14 x 1.50 x 60
2 A3967014 Damper, Vibration 1
3 A4940809 Pulley, Crankshaft 1
4 A3939088 Adapter, Crankshaft 1
5 A3901859 Screw, Hex Flange Head Cap 4 M12 x 1.75 x 55
ISL SERIES DAMPER VIBRATION
Page 24
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Thermostat THERMOSTAT
Engine Family: C & D Series
180 Degree F Opening
1 A3940632 Thermostat 1
ISL SERIES THERMOSTAT
Page 25
ISL SERIES FUEL FILTER
Page 26
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Fuel Filter FILTER, FUEL
Design Phase: Encore
Engine Family: C & L Series
Engine Cylinders: 6
Element Quantity: 1
Element Style: Spin On
Water Separator Provision:
Yes
Drain Provision: Yes
Water Drain Clearance: 25.4
Water In Fuel Sensor
Included: Yes
WIF Fuel Sensor Connection
Type: Packard
Fuel Heater Included: No
Fuel Filter Location: Engine
Mounted
From Engine Centerline (mm):
258
From Crankshaft Centerline
(mm): 390.1
From Front Face of Block
(mm): -514.2
1 A3010596 Screw, Captive Washer Cap 3 3/8 - 16 x 1 1/4 in.
2 A3903990 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20
A3945066 Filter, Fuel 1
3 A3944987 Head, Fuel Filter 1 Buy Directly From Fleetguard
A3800394 Kit, Fuel Wtr Separator 1
4 A3944269 Filter, Fuel 1 Sold In Higher Level Assy/Kit
5 A3944270 Sensor, Water 1 Sold In Higher Level Assy/Kit
6 A3944821 Seal, O Ring 1
7 A3944845 Bracket, Filter 1
8 A3944099 Screw, Hex Flange Head Cap 1
A3678923 Plug, Threaded M10 x 1 x 13.5
9 A3678924 Plug, Threaded 1 M10 x 1 x 13.5
10 A3678925 Seal, O Ring 1 M10
A3944892 Decal
ISL SERIES FUEL FILTER
Page 27
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Flywheel Housing Flywheel Housing
Wet/Dry Clutch: Dry Only
Housing Material: Aluminum
Housing SAE Size or Type:
SAE 2
Starter Mount Holes Angle
angle (deg): 120 starter
Starter Mount Hole Thread
Size: M12x1.75-6H
Starting Motor Location
ISL SERIES FLYWHEEL HOUSING
Page 28
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
(deg): 250
Starter Motor Center
Distance (mm): 239.96
Starter Pad Offset From Rear
Face of Block (mm): 0.00
Required Starter Pilot Bore
(mm): 106.0 trans MT holes
Trans Mounting Holes
Thread Size: M10X1.50-6H
Trans MT Holes Count: 12
Engine Mount Type: Pad
Engine Mount Top Hole +/- CR
Centerline (mm): 104.78
Engine Mounting Hole
Dimension: M12x1.75-6H
# Engine Mounting Holes: 8:
M10x1.50-6H
Tachometer sensor port
location: 4th
Tachometer port size: 3/4-16
UNF-2B
Tachometer port count: 1
EBM Structure Code: 03
Structural Improvements for
Severe Applications
1 A3904181 Plug, Threaded 1 3/4 - 16 UNF
2 A3910248 Plug, O Ring 1
3 A3910260 Seal, O Ring 1
A3934486 Kit, Seal 1
4 A3933262 Seal, Oil 1 Serviced as 3934486
5 A3933384 Cover, Rear 1
6 A3912072 Screw, Self Tapping Metal 2 M8 x 1.25 x 15
7 A3912473 Seal, Rectangular Ring 1
8 A3991306 Screw, Hex Flange Head Cap 8 M6 x 1.00 x 16
9 A3939353 Gasket, Rear Cover 1
10 A3920447 Screw, Hex Flange Head Cap 12 M12 X 1.75 X 40
11 A3926207 Housing, Flywheel 1
12 A3925234 Plate, Cover 1
ISL SERIES FLYWHEEL HOUSING
Page 29
ISL SERIES FUEL PUMP MOUNTING
Page 30
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Fuel Pump Mounting COUPLING, FUEL PUMP
Engine Family: C & L Series
Governor Type: Electronic
Boost Control Provision: Yes
Engine Cylinders: 6
Engine Design Phase: Encore
Fuel Pump Gear Timing
(Crank): 0 Degrees Retarded
Fuel Pump Manufacturing /
Aspiration: Charge Air
Cooled
1 A3900630 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 20
2 A3902460 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25
3 A3902662 Nut, Hexagon Flange 4 M10 x 1.50
4 A3093931 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 20
5 A3909310 Screw, Hexagon Head Cap 1 M8 x 1.25 x M6 x 1.00
6 A3282372 Stud 4
7 A3926722 Seal, Rectangular Ring 1
8 A3942764 Gear, Fuel Pump 1
9 A3943440 Support, Fuel Pump 1
10 A3991108 Support, Fuel Pump 1
11 A3899283 Seal, O Ring 1
ISL SERIES FUEL PUMP MOUNTING
Page 31
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Fuel Injection Pump
FUEL PUMP
CPL: 2475, 2476, 2535, 2908,
2946, 8042, 8106, 8158, 8180,
8181, 8183, 8182
Pump Model:
CAPS
Fuel Pump Mounted Location:
Front
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
Governor Type: Electronic
A4076443 Pump, Fuel 1
1 A4076870 Accumulator 1 Recon Equivalent 4025319 RX
2 A4010269 ICV Distributor 1
3 A4010271 Housing, Camshaft 1
4 A4076878 Pump, Gear Fuel 1
5 A4009781 Tube, Fuel Supply 1
6 A4002010 Tube, Fuel Drain 1
ISL SERIES FUEL INJECTION PUMP
Page 32
ISL SERIES ACCUMULATOR MODULE
Page 33
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Accumulator Module ACCUMULATOR
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
1 A4076870 Accumulator 1 Recon Equivalent 4025319 RX
2 A3867640 Seal, O Ring 1
3 A3330797 Seal, O Ring 1
4 A4984579 Sensor, Pressure 1 Fuel
5 A4076871 Washer, Sealing 2
A4010544 Assembly, Rate Snubber 1
6 A3330620 Union, Male 1
7 A3867891 Guide, Spring 1
8 A3329942 Spring, Compression 1
9 A3330640 Seat & Valve 1
10 A3867040 Disc, Seal 1
11 A3347925 Connector, Fuel Drain 1
12 A3417161 Harness, Wiring 1
13 A3417095 Clip, Wire Retaining 1
14 A3331002 Screw, Hex Flange Head Cap 4
15 A4010051 Sensor, Temperature 1 Fuel
16 A4010084 Adapter, Sensor 1
17 A4002010 Tube, Fuel Drain 1
18 A3918002 Screw, Banjo Connector 2 M10 x 1.00 x 19
19 A3963982 Washer, Sealing 4
20 A3963984 Washer, Sealing 2
21 A4002006 Screw, Banjo Connector 1
ISL SERIES ACCUMULATOR MODULE
Page 34
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
ICV Distributor Module ICV DISTRIBUTOR
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
A4010269 ICV Distributor 1
1 A4088001 Distributor, Fuel 1 Recon Equivalent 4089664 RX
2 A3867645 Seal, O Ring 1
3 A3867480 Seal, O Ring 1
4 A3330644 Drive, Fuel Pump 1
5 A3867642 Seal, O Ring 1
6 A3867641 Seal, O Ring 1
A3800909 Assembly, Outlet Fitting 1
7 A3867724 Washer, Sealing 1
8 A3347874 Seat & Valve 1
9 A3348756 Spring, Compression 1
10 A3331080 Guide, Spring 1
11 A3348755 Union, Male 1
13 A4009971 Fitting, Inlet 1
14 A4062462 Cap, Fuel Pump Filter 1
5 A3348757 Seal, O Ring 1
12 A3347941 Screw, Socket Head Cap 4
ISL SERIES ICV DISTRIBUTOR MODULE
Page 35
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Cam Housing Module CAM HOUSING
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
NOTE: This Cam Housing
Module CANNOT be used on any
ISC CAPS Fuel Pumps.
1 A4010271 Housing, Camshaft 1
2 A3329899 Dowel, Pin 1
3 A3330081 Seal, O Ring 1
4 A3330252 Washer, Lock 1
5 A3926593 Nut, Regular Hexagon Jam 1
6 A3348448 Connector, Qck Disconnect 1
7 A3867642 Seal, O Ring 1
8 A3417071 Hub, Distributor Drive 1
9 A3867641 Seal, O Ring 1
10 A3867640 Seal, O Ring 1
11 A3330797 Seal, O Ring 1
12 A3329797 Spring, Compression 2
13 A3867480 Seal, O Ring 1
14 A3867645 Seal, O Ring 1
ISL SERIES CAM HOUSING MODULE
ISL SERIES FUEL PUMP GEAR MODULE
Page 36
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Fuel Pump Gear Module GEAR, FUEL PUMP
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
NOTE: This gear pump module
CANNOT be used on an ISC
CAPS fuel pump.
A4076878 Pump, Gear Fuel 1
1 A4076877 Pump, Gear Fuel 1 Recon Equivalent 4089074 RX
2 A3867641 Seal, O Ring 1
3 A4061755 Hub, Accessory Drive 1
4 A3867642 Seal, O Ring 1
5 A3867645 Seal, O Ring 1
6 A3867480 Seal, O Ring 1
7 A3330644 Drive, Fuel Pump 1
8 A3090769 Screen, Filter 1
9 A70700 Spring, Compression 1
10 A3046943 Seal, O Ring 1
11 A4062462 Cap, Fuel Pump Filter 1
Page 37
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Fuel Transfer Pump PUMP, FUEL TRANSFER
Voltage: 12
Used With CAPS Fuel System
Fuel Inlet: 7/8-14 45 Degree
Flare
Fuel Inlet Location (mm):
Rear of Engine
From Engine Centerline
(mm): 195
From Crank Centerline
(mm): 255.5
From Front Face of Block
(mm): -875.5
Fuel Drain: 3/4-16 45 Degree
ISL SERIES FUEL TRANSFER PUMP
Page 38
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Flare
Fuel Drain Location (mm):
Rear of Engine
From Engine Centerline
(mm): 153
From Crank Centerline
(mm): 255.5
From Front Face of Block
(mm): -875.5
Fuel Pump Drainback
Location (At Lift Pump):
From Engine Centerline
(mm): 153
From Crank Centerline
(mm): 276.0
From Front Face of Block
(mm): -780.0
Engine Fuel Return Location
(At Lift Pump):
From Engine Centerline
(mm): 153.0
From Crank Centerline
(mm): 276.0
From Front Face of Block
(mm): -825.0
OEM Fuel Supply Port Qty: 1
OEM Fuel Drain Port Qty: 1
To Avoid Interference,
Cannot Be Used With Flywheel
Housings Which Include High
Angular Mounting Pads
A129866 Union, Male 1
1 A3040817 Seal, O Ring 1
2 A3100516 Union, Male 1 7/8-14 UNF
A3061833 Union, Male 1 Service Replacement O-Ring
3 A3046201 Seal, O Ring 1
4 A3061832 Union, Male 1 Use 3046201 Replacement Seal
ISL SERIES FUEL TRANSFER PUMP
Page 39
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
5 A3902460 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25
A4935005 Pump, Fuel Transfer 1
6 AS102 Screw, Hexagon Head Cap 3 5/16 - 18 X 1"
7 A3678923 Plug, Threaded 2 M10 x 1 x 13.5
8 A3678925 Seal, O Ring 2 M10
9 A3964387 Bracket, Transfer Pump 1
10 A4935293 Valve, Check 1 Svc w/Higher Level Lift Pump
11 A4965004 Gasket, Fuel Pump 1
12 A4935013 Pump, Fuel Transfer 1
13 A3944152 Screw, Hex Flange Head Cap 1
Service Parts
A3948104 Lift Pump Repair Kit 1
ISL SERIES FUEL TRANSFER PUMP
Page 40
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Front Gear Cover COVER, FRONT GEAR
Front Gear Cover Assembly
With Low Mount PTO and
Without Noise Panel
FIP Seal to Gear Housing
Contains Bolt on Front Seal
FIP Gasket for Front Seal
Carrier
Cover Used on P5-C and D3-D
and Beyond
1 A4946714 Nut, Lock 5
2 A3925883 Screw, Hex Flange Head Cap 9 M8 x 1.25 x 16
3 A3926863 Screw, Hex Flange Head Cap 11 M8 x 1.25 x 50
A4024883 Kit, Seal 1 Includes Installation Tool
A3942535 Seal, Oil 1 Serviced as 4024883
4 A3921927 Seal, Oil 1 Serviced as 4025270
5 A3941786 Carrier, Seal 1
6 A3943813 Cover, Gear 1
ISL SERIES FRONT GEAR COVER
Page 41
ISL SERIES AIR INTAKE CONNECTION
Page 42
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Air Intake Connection Air Heater Connection
Air Heater Included: Yes
System Voltage: 12
Air Heater Amp: 100 A x 2
Elements
Air Heater Ground Type:
Common
Intake Air Connection
Type: Rotatable
Elbow Position Every 45
Degrees
Intake Air Connection
Size: 4.0 Inch Hose
Attachment
Direction of Intake Manifold:
Forward
45 Degrees Outboard
1 A3900678 Screw, Hex Flange Head Cap 10 M8 x 1.25 x 40
2 A3902114 Screw, Hex Flange Head Cap 7 M8 x 1.25 x 30
3 A3917892 Gasket, Connection 1
4 A3928519 Connection, Air Intake 1
5 A3943613 Connection, Air Intake 1
6 A3941706 Heater, Intake Air 1
7 A3944646 Gasket, Int Manifold Cover 1
8 A3992090 Gasket, Connection 1
ISL SERIES AIR INTAKE CONNECTION
Page 43
ISL SERIES OIL FILTER AND COOLER HEAD
Page 44
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Oil Filter Cooler Head HEAD, OIL FILTER COOLER
Type: Plate
Mounting Location: Block
Cavity
Exhaust Pressure Relief
Valve: Yes
Oil Flow Thermostat: Yes
Unique Characteristics:
W/O Studded Capscrews
1 A68274 Spring, Compression 1
2 A3008469 Plug, Pipe 1 3/4 NPT
3 A3008468 Plug, Pipe 1 1/2 NPT
4 A3906619 Plug, Pipe 2 1/8 NPT
5 A3966976 Screw, Hex Flange Head Cap 11 M8 x 1.25 x 65
6 A3918174 Gasket, Oil Cooler Core 1
7 A3945967 Plunger, Prs Regulator 1 Use W/Dump to Sump ISL Block
8 A3929011 Gasket, Lub Oil Clr Cover 1
A3931084 Plug, Threaded 1
9 A3930910 Plug, Threaded 1
10 A3930911 Seal, O Ring 1
A3974325 Head, Lub Oil Filter 1
11 A118227 Dowel, Ring 1
12 A3907860 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 25
13 A3918334 Head, Lub Oil Filter 1
14 A3992092 Gasket, Connection 1
15 A3974325 Head, Lub Oil Filter 1
16 A3936365 Valve, Pressure Relief 1
A3934410 Valve, Bypass 1
17 A3201562 Seal, O Ring 1
18 A3934278 Valve, Bypass 1
ISL SERIES OIL FILTER AND COOLER HEAD
Page 45
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Engine Oil Cooler
Cylinders: 6
Cooler Type: 14
Plate Mounting
Position/Location: Vertical
Engine Families: ISC greater
than 300 peak HP.
1 A3966365 Core, Cooler 1
ISL SERIES ENGINE OIL COOLER
Page 46
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Oil Level Gauge GAUGE, OIL LEVEL
Engine Family: D Series
Cylinders: 6
Oil Pan Sump: Front or Rear
Entry .ocation from Front
Face of Block (mm): 428
Pull Direction: Customer
Responsibility
Dipstick Location: Fuel Pump
Side
Tube Effective Length
(mm): 762
BFOB-Full/Low (428) 0-5
Degrees: 71/91
Support End of Tube Will Be
Installed by the Customer
1 A108722 Clip 1
2 A3280884 Tube, Oil Gauge 1
3 A3943808 Plug, Expansion 1
4 A3905800 Tube, Oil Gauge 1
5 A3905802 End, Oil Gauge Tube 1
6 A3909395 Clamp, Spring Hose 2 1/2 in. ID
7 A3945796 Dipstick 1
ISL SERIES OIL LEVEL GAUGE
Page 47
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Lube Oil Pump PUMP, LUBE OIL
Engine Design Phase: Encore
Pump Drive: Non-Crank
Concentric
Body Material: Cast Iron
Body
Flow Rate (GPM at RPM): 40.0
at 4375
Gear Type: Steel HCR Gear
Piston Cooling Method:
Direct Cooling
Engine Families: L Series
Cylinders: 6
Engine Aspiration: Charge
Air Cooled
1 A3991123 Pump, Lubricating Oil 1
2 A3900677 Screw, Hexagon Head Cap 4 M8 x 1.25 x 30
ISL SERIES LUBRICATING OIL PUMP
Page 48
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Oil Filler Arrangement ARRANGEMENT, OIL FILL
Engine Family: C & L Series
Oil Fill Location: Fuel Pump
Side
Fill Position:
From Front Face of Block
(mm): 654
Vertical from Crank
Centerline (mm): 212
Horizontal from Crank
Centerline (mm): 263
Fill Cap Supplier: Customer
Unique Characteristics:
Oil Fill Tube With Hose Bead
In A Bolt-On Flange Attached
to the Block
For Customer Installed Oil
Fill Tube
Includes Access Hole Cover
for Gear Cover
1 A3900630 Screw, Hex Flange Head
Cap
2 M8 x 1.25 x 20
2 A3903463 Cover, Access Hole 1
3 A3903475 Seal, Rectangular Ring 1
4 A3939258 Gasket, Cover Plate 1
5 A3944511 Connection, Oil Filler 1
ISL SERIES OIL FILLER ARRANGEMENT
Page 49
ISL SERIES OIL PAN
Page 50
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Oil Pan PAN, OIL
Engine Family: L Series
Cylinders: 6
Sump Style: Standard
Sump Location: Front
Oil Pan Material: Stamped
Steel
Drain Location: Exhaust
Manifold Side
Pan High Capacity (qt): 24
(22.706 L)
Pan Low Capacity (qt): 20
(18.921 L)
Pan Front Up Angularity
(deg): 45
Pan Front Down Angularity
(deg): 45
Pan Side to Side Angularity
(deg): 45
Unique Characteristics: 3/8
Level Sensor Hole on Exhaust
Manifold Side
Oil Pan Type: Non-Isolated
Internally Cast Suction Tube:
No
Required Oil Filter Medium:
Stratapore
Drain Size: M18
Suction Tube Flange Thickness
(mm): 6.58
Oil Heater Thread Provision:
M22 x 1.5-6H
Required Block Flange:
282 x 883.5
Doweled for Flywheel Housing:
No
Engine Design Phase: Encore
ISL SERIES OIL PAN
Page 51
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Corner Pan Stiffener
Provided: No
Heater Boss Size & Location:
22mm Exhaust
1 A3013786 Plug, Pipe 1 3/8 NPT
2 A3900628 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 30
3 A3901865 Screw, Hex Flange Head Cap 1 M6 x 1.00 x 20
4 A3902425 Washer, Sealing 1 M22
5 A3906216 Nut, Hexagon Flange 1 M6 x 1.00
6 A3907860 Screw, Hex Flange Head Cap 16 M8 X 1.25 X 25
7 A3910960 Washer, Plain 1 M6
8 A3913638 Screw, Hex Flange Head Cap 2 M6 x 1.00 x 16
9 A3920400 Screw, Hex Flange Head Cap 16 M8 x 1.25 x 21
10 A3920773 Washer, Sealing 1 M18
11 A3924147 Plug, Threaded 1 M18 x 1.50 x 12
12 A3924148 Plug, Threaded 1 M22 x 1.50 x 14
13 A3926865 Spacer, Mounting 2
14 A3927611 Brace, Tube 1
15 A3938160 Gasket, Oil Pan 1
16 A3939352 Gasket, Oil Suc Connection 1
17 A3974294 Pan, Oil 1
18 A3944264 Connection, Oil Suction 1
19 A3965800 Plate, Clamping 4
ISL SERIES OIL PAN
Page 52
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Electronic Control Module
Engine Control System: ENC
ECM Version: CM554 100 pin
Module Location: N/A
Ambient Air Pressure Sensor:
Yes
ISL SERIES ELECTRONIC CONTROL MODULE
Page 53
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Intake Manifold Pressure
Manufacturer: N/A
Fuel Pump Model:
CAPS
Connection Style: Straight
Module Status: Production
Engine Design Phase: Encore
Speed Sensor Location: Cam
Gear
Intake Manifold Pressure
Sensor: Gauge
Engine Family: C Series, L
Series.
1 A4902720 Sensor, Pressure 1 Ambient Air
A4921497 Sensor, Pressure 1 Intake Manifold
2 A3330202 Seal, O Ring 1
3 A3348748 Sensor, Pressure 1 Intake Manifold
A4076930 Switch, Pressure 1 Oil
2 A4010519 Seal, O Ring 1
4 A4076931 Switch, Pressure 1 Oil
A3408345 Sensor, Temperature 1 Coolant or Intake Manifold
5 A3408346 Sensor, Temperature 1 Air Temperature
6 A4010519 Seal, O Ring 1
7 A3609867 Dataplate 1
A4954905 Sensor, Temperature 1 Coolant or Oil
6 A4010519 Seal, O Ring 1
8 A4088751 Sensor, Temperature 1
9 A3900630 Screw, Hex Flange Head Cap 3 M8 x 1.25 x 20
10 A3913638 Screw, Hex Flange Head Cap 4 M6 x 1.00 x 16
11 A3936236 Spacer, Threaded 2 M8 x 1.25
A3949116 Module, Electronic Control 1
12 A3944125 Module, Electronic Control 1
A3944881 Data, Bootloader 1
A3949288 Data, Nonvolatile Mmmory 1
A4921597 Sensor, Position 2 Cam
13 A3408438 Seal, O Ring 1
14 A3408431 Sensor, Position 1 Camshaft
ISL SERIES ELECTRONIC CONTROL MODULE
Page 54
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Camshaft Gear
A3967256 Camshaft 1
1 A3967198 Camshaft 1
2 A3917883 Dowel, Pin 1
3 A3944298 Gear, Camshaft 1
4 A3944001 Support, Camshaft Thrust 1
5 A3900227 Screw, Hexagon Head Cap M8 x 1.25 x 22
ISL SERIES GEAR CAMSHAFT
Page 55
ISL SERIES CONNECTING ROD
Page 56
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Connecting Rod Performance Parts Dependent
Technical Model Name: 6
LTAA8.9 litre
Engine Family: L Series
Reference: CPL#: 8474
Certified By: AUSF, EPA,CARB
Cert Level: CD00 m, CD02
mh, 4CD02 mh
Cylinders: 6
Structure Code: 03 EBM
Engine Aspiration: Charge
Air Cooled
Engine Control System: ENC
Application: Automotive
CPL Comments:
Replacement for PP8106
Engine Design Phase: Encore
Service Model Name: 1
ECM Version: CM554 100 PIN
Centinel Provision: No
Product Unique Information:
Push Rod Load Capability:
1700 lbs (7560n)
Applicable FR Options:
FR9929, FR91039, FR91096,
FR91097
A4944670 Rod, Engine Connecting 6
1 A3944681 Rod, Engine Connecting 1
2 A3944679 Screw, Connecting Rod Cap 2
3 A3942087 Bushing 1
4 A3950661 Bearing, Connecting Rod 12 Standard
A4089613 Kit, Engine Piston 6
5 A4941395 Top, Piston 6 Sold In Higher Level Assy/Kit
assembly or kit.
6 A3966721 Skirt, Piston 6 Sold In Higher Level Assy/Kit
or kit.
7 A3920692 Ring, Retaining 12
8 A3934046 Pin, Piston 6
9 A3800912 Set, Piston Ring 6
ISL SERIES CONNECTING ROD
Page 57
ISL SERIES CYLINDER HEAD
Page 58
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Cylinder Head
Engine Family: C Series, L
Series
Engine Design Phase: Encore
Cylinder: 6
Swirl: Low
MFLD Pressure to Lift EXH
Valve (PSI): 60
Air Compressor Inlet
Coupling: Without
Notched Head: No
Cylinder Head Material: Cast
Iron
Cylinder Head Valve Material:
Standard
Exhaust Manifold Type: Dry
Valve Seat Inserts: Yes
Valve Bridge Scalloping: No
Compression Brake Mounting
Hardware: No
Aspiration: Charge Air
Cooled
A4987958 Head, Cylinder 1 Recon Equivalent 3948583 RX
1 A4987957 Head, Cylinder 1
A3678923 Plug, Threaded 1 M10 x 1 x 13.5
2 A3678924 Plug, Threaded 1 M10 x 1 x 13.5
3 A3678925 Seal, O Ring 1 M10
4 A4934063 Guide, Valve Stem 24
6 A4936076 Spring, Valve 24
A3800340 Valve, Intake 12
7 A3942588 Valve, Intake 12 Sold In Higher Level Assy/Kit
5 A3900250 Collet, Valve 24
A3800341 Valve, Exhaust 12
8 A3942589 Valve, Exhaust 12 Sold In Higher Level Assy/Kit
5 A3900250 Collet, Valve 24
9 A3944452 Retainer, Valve Spring 24
10 A3948578 Seal, Valve Stem 12 Intake
10 A3948578 Seal, Valve Stem 12
ISL SERIES CYLINDER HEAD
Page 59
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
11 A3945098 Plug, Expansion 6
12 A3032693 Plug, Expansion 2 1.198 in.
13 A3945093 Plug, Expansion 1
14 A3945097 Plug, Expansion 1
15 A3920706 Plug, Expansion 17
16 A3940152 Insert, Valve 12 Intake
17 A3940153 Insert, Valve 12 Exhaust
18 A3945094 Plug, Expansion 2
19 A3943366 Gasket, Cylinder Head 1
20 A3960043 Screw, Hex Flange Head Cap 26 M14 x 2.00 x 160
ISL SERIES CYLINDER HEAD
Page 60
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Injector INJECTOR
Engine Design Phase: Encore
Engine Family: L Series
Hydraulic Flow (CC/30 SEC @
100 BAR): 800
Attachment for Wiring
Harness: No
CPL: 2908, 8181, 8182, 8183,
8106, 8158
144 Degree Spray Cone Angle
ISL SERIES INJECTORS
Page 61
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
P/N 3944686 = #1 Cylinder
P/N 3944688 = #2 Cylinder
P/N 3944690 = #3 Cylinder
P/N 3944692 = #4 Cylinder
P/N 3944694 = #5 Cylinder
P/N 3944696 = #6 Cylinder
1 A3867043 Seal, O Ring 6
2 A3944717 Screw, Captive Washer Cap 1 M5 x .8 x 30
3 A3902023 Screw, Hex Flange Head Cap 6 M6 x 1.00 x 25
4 A3902114 Screw, Hex Flange Head Cap 5 M8 x 1.25 x 30
5 A3940639 Clamp, Injector 6
6 A3940817 Screw, Hex Flange Head Cap 6
7 A3944833 Connector, Male 6
8 A3904519 Brace, Tube 2
9 A3904711 Brace, Tube 5
10 A3917746 Isolator, Vibration 6
11 A3917747 Isolator, Vibration 3
12 A3919359 Isolator, Vibration 4
13 A3920854 Screw, Captive Washer Cap 7 M5 x 0.80 x 20
14 A3930688 Brace, Tube 4
15 A3944686 Tube, Injector Fuel Supply 1 No. 1 Cylinder
16 A3944690 Tube, Injector Fuel Supply 1 No. 3 Cylinder
17 A3944694 Tube, Injector Fuel Supply 1 No. 5 Cylinder
18 A3943503 Brace, Tube 1
19 A3944698 Brace, Tube 2
20 A3944688 Tube, Injector Fuel Supply 1 No. 2 Cylinder
21 A3944692 Tube, Injector Fuel Supply 1 No. 4 Cylinder
22 A3944696 Tube, Injector Fuel Supply 1 No. 6 Cylinder
23 A3944699 Isolator, Vibration 1
A3948636 Injector 6
24 A3948635 Injector 1
25 A3029820 Seal, O Ring 1
26 A3937142 Seal, Injector 1
ISL SERIES INJECTORS
Page 62
ISL SERIES TURBOCHARGER
Page 63
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Turbocharger Turbocharger
Engine Family: L Series
Exhaust Outlet Location:
LMRO
Base ID17 Turbocharger:
3597023
Turbocharger Type: Wastegate
Wastegate Pressure Setting
(BAR): 1.89
Turbo Model: HX40W
Fixed Compressor Outlet
Orientation (deg): 185
Compressor Angle (shipping
deg): 180
Turbine Angle (deg): 133
SPIG Orientation: 90 deg.
Wastegate Bracket
Orientation: 30 degree up
Structure Code: 03 EBM
Engine Cylinders: 6
Engine Aspiration: Charge
Air Cooled
This option may be used with
or without a compression
brake.
A4025397 Kit, Turbocharger 1
1 A3597023 Turbocharger 1
2 A3901356 Gasket, Turbocharger 1 Holset P/N 3709861
3 A3937706 Gasket, Oil Drain 1 Replace With 5264569
4 A3818824 Nut, Hexagon Flange 4 M10 x 1.50
5 A3818823 Stud 4 M10 x 1.5-6G Both Ends
ISL SERIES TURBOCHARGER
Page 64
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Starting Motor Pinion diametral pitch: 8/10
Pinion gear outside diameter:
46.36mm
Pinion gear offset: 0
Pinion drive type: Thru drive
Mounting flange type:
SAE#3 - 3 bolt 120 degrees
Frame size diameter: 111.14mm
Pilot diameter: 92.05mm
Starter motor length:
358.14mm
Acceptable starter mounting
range: 263 degrees +/-
30 degrees
Sealing Provision: Sealed
Supply method: Mounted
Cranking torque: TBD
Removal length: 57.15mm
Model: 39 MT - HD
Voltage: 12volt
Kilowatt rating: 6.4 KW
Unique Characteristics:
Provision For Jump start
protection.
1 A5256410 Motor, Starting 1
A127571 Washer, Plain 3 1/2"
ISL SERIES STARTING MOTOR
Page 65
ISL SERIES VALVE COVER
Page 66
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Valve Cover Valve Cover
Family: "C" Series
Cylinders: 6
Oil Fill Provisions: Yes
Oil Fill Location: Rear
Noise Suppression Provision:
No
Studded Capscrew Location:
None
Valve Cover Color: Base
Engine Color
Unique Characteristics:
Generic Graphics with rear
threaded ratcheting oil fill
cap.
Isolated Gasket System: Yes
Integrated Breather: No
Engine Brake Compatible: Yes
A3973511 Cap, Filler 1
1 A3968283 Cap, Filler 1
2 A3990084 Seal, O Ring 1
3 A3945970 Cover, Valve 1
A3990876 Screw, Cpt Isolator Cap 5
4 A3939309 Isolator, Noise 1
5 A3990875 Screw, Captive Sleeve Cap 1
ISL SERIES VALVE COVER
Page 67
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Water Inlet Connection Connection Orientation:
Straight Out
Connection Type: Beaded
Length Of Water Inlet: 41mm
Water Inlet Outside Diameter:
57.12mm (2.25in)
Alternator Mounting
Provision: 7 in. Spool to
Suit Neihoff C620
Contains Mounting Pad For
Reference Compressor: No
This option interferes with
all metal shipping skids at
engine mount surface on
exhaust side.
Engine Design Phase: Encore
Engine Family: "C" Series,L
Series
1 A3681065 Screw, Hex Flange Head Cap 4 M12 x 1.75 x 70
2 A3903118 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 120
3 A3906697 Seal, Rectangular Ring 1
4 A3944720 Connection, Water Inlet 1
5 A4932859 Connection, Water Inlet 1
6 A3945603 Gasket, Connection 1
ISL SERIES WATER INLET CONNECTION
Page 68
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Water Pump
WATER PUMP
Pulley Type: Hardened
Pulley Diameter (mm): 110.74
Engine Design Phase: Encore
Engine Family: C, D & L
Series
1 A4089647 Pump, Water 1
2 A3940386 Seal, O Ring 1
3 A3934054 Screw, Hex Flange Head Cap 3
ISL SERIES WATER PUMP
Page 69
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Belt Tensioner
TENSIONER, BELT
Tensioner Pulley Type:
Standard
Tensioner Mounting Location:
Gear Housing
Dust Shield Type: None
Engine Design Phase: Encore
Structure Code: 03 EBM
Engine Family: C & L Series
1 A3282433 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 85
2 A3976831 Tensioner, Belt 1
ISL SERIES BELT TENSIONER
Page 70
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
Water Pump Drive Pulley
Tensioner MTG Location: Gear
Housing
Engine Family: C Series, L
Series
Alternator
Model:
C620
Belt Length: 1930.4mm
Tensioner Pulley Type:
Standard
Alternator Mount: Integral
with WI Connection
Alternator Brace Attached to:
Gear Housing
Engine Fan Center: 355.6
Fan Drive Ratio: 1.20:1
Damper Pulley Effective
Diameter: 199.42
Provides Intergral Ref Mtg:
No
Allows Clearance for Block
Heater: No
Engine Design Phase: Encore
Structure Code: 03 EBM
1 A3289659 Belt, V Ribbed 1
ISL SERIES WATER PUMP DRIVE
Page 71
PART NUMBER DESCRIPTION QTY COMMENTS
A4089958 Set, Upper Engine Gasket 1
A3037236 Seal, O Ring 1
A3678925 Seal, O Ring 1 M10
A3867043 Seal, O Ring 6
A3883284 Seal, O Ring 1
A3901356 Gasket, Turbocharger 1 Holset P/N 3709861
A3903475 Seal, Rectangular Ring 2
A3906659 Seal, Injector 6 For 7mm Head
A3913032 Gasket, Connection 1
A3922794 Seal, O Ring 4
A3931824 Seal, O Ring 1
A3936876 Seal, Rectangular Ring 1
A3937479 Gasket, Exhaust Manifold 6
A3937706 Gasket, Oil Drain 1 Replace With 5264569
A3939258 Gasket, Cover Plate 1
A3939284 Gasket, Valve Cover 1
A3942902 Gasket, Flange 1
A3943366 Gasket, Cylinder Head 1
A3948578 Seal, Valve Stem 24 Intake
A3944646 Gasket, Int Manifold Cover 1
A3992090 Gasket, Connection 1
ISL SERIES UPPER ENGINE GASKET SET
Page 72
PART NUMBER DESCRIPTION QTY COMMENTS
A3800929 Set, Lower Engine Gasket 1
A3040817 Seal, O Ring 2
A3046201 Seal, O Ring 1
A3070393 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 25
A3089240 Seal, O Ring 2 M22 x 1.50 x 15.5
A3201562 Seal, O Ring 1
A3330081 Seal, O Ring 1
A3330202 Seal, O Ring 2
A3330478 Seal, O Ring 2
A3353977 Front, Seal Service Kit 1 Includes Installation Tool
A3678912 Seal, O Ring 2 M14
A3678925 Seal, O Ring 3 M10
A3818885 Seal, O Ring 2
A3902425 Washer, Sealing 1 M22
A3903475 Seal, Rectangular Ring 1
A3907177 Seal, Rectangular Ring 6
A3910248 Plug, O Ring 1
A3910260 Seal, O Ring 1
A3912473 Seal, Rectangular Ring 1
A3913032 Gasket, Connection 1
A3913695 Seal, Rectangular Ring 1
A3914301 Gasket, Rear Cover 1
A3914302 Gasket, Oil Suc Connection 1
A3918174 Gasket, Oil Cooler Core 1
A3921605 Gasket, Filter Head 1
A3926048 Seal, O Ring 1
A3926722 Seal, Rectangular Ring 1
A3929011 Gasket, Lub Oil Clr Cover 1
A3930911 Seal, O Ring 1
A3931059 Gasket, Cover Plate 1
A3934044 Gasket, Oil Pan 1
A3934486 Kit, Seal 1
A3963982 Washer, Sealing 4
ISL SERIES LOWER ENGINE GASKET SET
Page 73
PART NUMBER DESCRIPTION QTY COMMENTS
A3963983 Washer, Sealing 4
A3963988 Washer, Sealing 4
A3940245 Gasket, Hydraulic Pump 1
A3940386 Seal, O Ring 1
A4942874 Gasket, Corrosion Resistor 1
A4989614 Seal, O Ring 1
A3944293 Gasket, Gear Housing 1
A3970886 Gasket, Breather 1
A3945435 Nozzle, Piston Cooling 6
ISL SERIES LOWER ENGINE GASKET SET
Page 74
COMMENTS
Page 75
COMMENTS
Page 76
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. WORLD HEADQUARTERS
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Toll Free: 877-437-0902 Fax: 209-625-8854
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