Download - 10” - BACE
115 Degree Swing
49.50”1257mm
82”2083mm
43”1092mm
156.50”3975mm
10”254mm 24” / 609mm
43”1092mm
58”1473mm
OPERATIONS MANUAL FOR VERTICAL BALERS - EXCEPT V32March 2019 Revision
UN
ITED
STATES OF AM
ERICA
VETERAN OWNED BUSI
NES
S
US
MANUFACTURED
FRO
M G
LOBALLY SOURCED M
ATE
RIA
LS We meet or exceed ANSI Standard Z245.5
BACE, LLC322 West 32nd StreetCharlotte, NC 28206
Phone: (877) 506-BACEFax: (704-394-2210 Web: bacecorp.com
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
ATTENTION INSTALLERMAKE SURE THE FACILITY
MANAGER RECEIVES THIS
MANUAL AND THE
WARRANTY REGISTRATION IS
FILLED OUT AND MAILED!
Product must be stored,
installed, and operated in a
DRY environment or damage
will occur and the WARRANTY
WILL BE VOIDED
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
TABLE OF CONTENTS
Introduction ...............................................................................................................4
Warranty Statement ..............................................................................................5-6
Procedures For Warranty ......................................................................................7-10
Pre Operation ..........................................................................................................11
Positioning ..........................................................................................................11
Anchoring ...........................................................................................................11
Electrical..............................................................................................................11
Hydraulic .............................................................................................................11
Final Checklist Before Operating Your Baler for the First Time .............................12
Electrical Requirements ...........................................................................................12
Maintenance Information .......................................................................................13
Daily ....................................................................................................................13
Monthly ..............................................................................................................13
Yearly ..................................................................................................................14
Parts List ........................................................................................................15-16
Lockout/Tagout Procedure .....................................................................................17
Emergency Operation ..............................................................................................18
Baler Operation .......................................................................................................19
Normal Operation ..............................................................................................19
Tie-off and Eject Bale .........................................................................................19
Baler Operation - Internationl Safety Package .......................................................20
Normal Operation ..............................................................................................20
Tie-off and Eject Bale .........................................................................................20
Equipment Diagrams ..........................................................................................21-23
Trouble Shooting Guide ..........................................................................................24
Appendix A - IntelliBale System™ Operation ..........................................................25
Warranty Registration .............................................................................................26
Schematics ................................................................................................................27
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
INTRODUCTION
Congratulations on the purchase of your new BACE equipment. This equipment is designed to provide safe, trouble-free operation for many years. All BACE equipment exceeds A.N.S.I. Z245.5 safety standards.
......................................................................................................................................
This Owner/Operators Manual is presented to give the owner and or operator the necessary information to properly and safely operate the equipment. It also provides information for the routine maintenance and trouble-shooting.
If, after thoroughly reading this manual there are questions about the operation or repair of the equipment, call BACE @ 877-506-2223(BACE)
Our customer support hours are 8:00 am-5:00 pm EST Monday-Friday.
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
MANUFACTURERS LIMITED WARRANTY
BACE, LLC (herein referred to as “BACE”) warranties parts and labor for a periodof one (1) year on all equipment (unless specifically noted).
BACE provides an additional two (2) years for parts replacement on majorcomponents (major components include cylinder, motor, pump and directionalvalve only), on all HD and XHD equipment. Balers with 1 Phase Power Units receiveone (1) year parts and labor only.
BACE provides a total of ten years warranty (10) for the structure/frame onHD and XHD products and five (5) years warranty on all other equipment.
BACE’s warranty is based on an 8-hour day and is devised accordingly.
Following the completion of installation of the equipment at the end user’s facility, and evidence by a signed and dated installation report, and warranty registration returned to BACE will substantiate the warranty. If no registration form is remitted or the installation is not provided by the factory, the warranty period shall be considered to start on the date of shipment. As limited herein, BACE warranties the equipment sold under this warranty to be free from defects in material and workmanship.
This warranty does not apply to any defects caused by negligence, misuse,modifications, alterations, water damage to NEMA 12 components or accidents bypurchaser or third parties. Warranty extends only to the original consumer and is nontransferable.
Further, at BACE’s sole discretion, should it be deemed that a baler hasbeen used for a material that it was not intended or in a manner contrary to good and safe procedures, the warranty will be void.
BACE reserves the right to void the warranty if the provided warranty card was notfully completed and/or not returned to BACE within 14 days of Equipment Delivery.BACE reserves the right to determine if part(s) are genuine and/or defective. Thiswarranty does not apply to any part that has been altered or repaired by any personnot authorized by BACE, or which has been subjected to misuse, neglect or accident, or by any other cause beyond the control of the manufacturer.
This warranty excludes any obligation by BACE for loss of product, down time,or any other incidental or consequential damage incurred at any time.
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
BACE neither assumes nor authorizes anyone to assume for it any other obligation or liability in connection with such balers, compactors or containers.
If BACE’s installer/distributor are not on site at the time of equipment start-up, anylabor or mileage obligation under this warranty will be voided.
THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO BALERS, COMPACTORSAND CONTAINERS MANUFACTURED BY BACE AND IS EXPRESSLY IN LIEU OFALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIEDWARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITED WARRANTY INCLUDES:• Repair, or replacement with a similar part, any part of the product of our manufacture
which is returned to us within thirty (30) days after discovery of the defect, properly identified and transportation charges prepaid, and not more than 3 years, after purchase by original consumer.
• Shall furnish without charge, a similar genuine part to replace any part of a product of its manufacture, which proves to be defective in normal use and service during this period.
• Shall supply service labor for defective parts or workmanship with the manufacturer’s equipment within the warranty period at the published BACE flat rate for mileage and labor.
LIMITED WARRANTY EXCLUDES:• Any Any part(s), which has been altered, redesigned or repaired by any person not
authorized by BACE.
• Water damage from outside storage, installation or operation.
• Any defected part which is the result of neglect of proper maintenance, improper installation, misuse, accident vandalism, fire or any other cause beyond the control of the manufacturer.
• Product of other manufacturers beyond such warranty as is made by such manufacturer is null and void from this warranty.
• Shipping and special handling charges to expedite part shipment.
• Maintenance instructions and proper cleaning instructions were neglected, which are determined by BACE.
• Ejector Chains and Limit Switch adjustments
• Broken or bent Cylinders (see details below)
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March 2019 Revision
PROCEDURES FOR WARRANTY CLAIMS
PROCEDURES FOR WARRANTY CLAIMS FOR DEFECTIVE PARTS:
ALL THE FOLLOWING PROCEDURES MUST BE FOLLOWED ON ALL PART RETURNS
DURING THE WARRANTY PERIOD. FAILURE TO COMPLY WITH THE FOLLOWING PROCEDURES WILL ABSOLVE BACE OF SUCH CLAIMS.(SEE ATTACHED WARRANTY POLICY)
BACE CUSTOMER SERVICE: 877-506-2223(BACE)
MOTORS: 1. Once checked by a qualified technician who determines that no problems exist with fuses
or wiring from incoming power source, then call BACE Service Department to notify us of the problem with the product model and serial number, and verify your warranty period and receive a warranty RGA number. We will then direct you to the nearest factory authorized motor diagnostic/repair facility.
2. If the factory facility determines that the problem is a factory defect, then the factory facility will replace the motor at no charge.
3. If it is determined that the motor problem was not due to a factory defect, then it will be the customer’s responsibility to replace the motor.
4. BACE is not responsible for pick-up and delivery charges to the factory facility.
HYDRAULIC CYLINDERS: 1. Once checked by a qualified technician who determines that there is a problem with the
cylinder, then call BACE Service Department to notify us of the problem with the product model and serial number, and verify your warranty period and receive a warranty RGA number.
2. BACE will at that time ship out a replacement cylinder from BACE or the cylinder manufacturer. Shipment will be normal freight rate, unless otherwise specified by the customer. For shipments other than normal freight (i.e. The determination of overnight shipping costs will be made solely by BACE.)
3. The customer is responsible for shipment of the defective cylinder, within 30 days, to BACE to determine the final warranty status.
4. In the event the cylinder is not received within the allotted time frame, then the customer will be billed the total amount of the replacement cylinder plus S & H.
5. BACE will not in any circumstance warrant a cylinder that has been used to compress
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March 2019 Revision
material outside of it’s designation, nor will cylinders be warranted that bend or break as a result of side-loading. This is not a common occurrence but does happen when balers are unevenly loaded. In these instances the cylinder will fail and will not be warranted.
ALL OTHER PARTS: 1. Once checked by a qualified technician and determined that there is a problem with
the part, then call BACE Service Department to notify us of the problem with the product model and serial number, verify your warranty period, and receive a warranty authorization number.
2. BACE will at that time ship out a replacement part from BACE or authorize the customer to purchase the part from an authorized distributor, factory warehouse. Shipment will be normal freight rate, unless otherwise specified by the customer. For shipments other than normal freight (i.e. The determination of overnight shipping costs will be made solely by BACE.)
3. It is the customer’s responsibility to ship the defective part back to BACE within 30 days with the RGA#, at BACE’s discretion.
4. If the part is not received within 30 days and or if the part does not pass warranty inspection, the customer will be invoiced for the part and will not be held responsible for any charges for the corresponding repair.
5. All labor and travel will be paid per BACE’s flat rate schedule. The work required to replace any part must first be authorized by BACE. (See below for Flat Rate Schedule).
The invoice from the customer must be itemized to include model,serial number of unit, work performed, an BACE warranty authorization number,
location of equipment, labor hours & mileage.
FLAT RATE SCHEDULE FOR LABOR AND MILEAGE:
1. In all cases of replacement of parts, repair of structural components the customer is required to call in to BACE Service Department for a “Warranty Authorization Number.” In cases where the work has begun and will exceed the Flat Rate Schedule more than 5% of the original estimate, you will be required to contact the Service Department for approval. In cases where the hours exceed the original flat rate schedule and/or work not authorized with a Warranty Authorization Number, that claim on the excess will be denied. NO CREDIT will be allowed for labor hours spent on the inspection or diagnosis of equipment problems.
2. In cases of structural repair by welding, re-fabrication, or modification of an existing design, an official authorization must be obtained from the BACE Service Department prior to work. The request must have the model number, serial number, brief description or drawing of work to be done
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
3. Flat Labor Rate for warranty claims, service is $65.00 (USD) per hour, unless written authorization from BACE.
4. Travel time (man and truck) will be paid at the rate of $.50 per mile. (Mileage is limited to a maximum of 200 round trip miles.)
CAUTION: Only factory original replacement parts or equivalent
should be used to insure proper operation of equipment.
FAILURE TO COMPLY WITH ALL OF THE ABOVE PROCEDURES
WILL VOID ALL WARRANTY CLAIMS
PARTS WHICH HAVE BEEN REPLACED:
5. In the event that a part fails during the first twelve month’s of the baler’s warranty, the replaced part will be warranted for one (1) year from the time of installation. The labor to replace this part will be covered for 90 days after installation or the remainder of the original machine warranty, whichever is longer.
6. In the event that a part fails during the “part’s only” period of a baler’s original warranty, the replaced part will have a one (1) year warranty and the labor to replace this part will be covered for 90 days after installation.
7. Replacement Parts will have a one (1) year parts only warranty.
CAUTION: Only factory original replacement parts or equivalent should be used to insure
proper operation of equipment.
FAILURE TO COMPLY WITH ALL OF THE ABOVE PROCEDURES
WILL VOID ALL WARRANTY CLAIMSBACE has established some basic guidelines which will be used for the purpose of estimating jobs. These types of calls do not entail every possible scenario but do cover a majority of the issues that a baler may encounter. BACE, through its years of experience directly, and indirectly through our broad service providers has developed a grid to use for the amount of
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
time required to fix a particular issue. These times noted below will be the maximum allowed and paid for service call items:
Service Required .........................................................................Man-hours AllowedReplace Pump ........................................................................................................... 1Replace Motor .......................................................................................................... 3Replace/Adjust Limit Switch .................................................................................. 0.5Replace Cylinder........................................................................................................ 4Repack Cylinder ........................................................................................................ 5Replace Directional Valve ......................................................................................... 1Replace Pressure Switch......................................................................................... 0.5Electrical diagnosis / troubleshooting ................................................................... 1.5
BACE will reimburse at the maximum rate of $65 (USD)/hour, unless written authorization is received by BACE. Man-hours above are the maximum hours allowed. We understand that in some instances an additional technician or helper may be required. This possibility has already been included in our total hours.
As it pertains to the mileage that will be paid by BACE, there are two matters to address. First is the allocated charge per hour of travel time and second is the maximum amount of hours that will be covered. As to the first, BACE will reimburse at the same labor rate for time traveled. So a 3 hour round trip (1.5 hours each way) will include a charge of $195.00 (USD) for travel. As a general practice, BACE does not reimburse for additional mileage fees. Relative to the second matter, BACE will only pay for 4 hours round-trip (2 hours each way) for a service call unless BACE has authorized the longer distance.
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
PRE-OPERATIONThe Vertical Baler requires adequate clear floor space and ceiling height for proper installation and operation. Please refer to your equipments spec sheet for requirements. This space should always be kept clear of materials which could interfere with the safe operations of the baler. BALER IS SUPPLIED WITH NEMA 4 CONTROLS AND MUST BE STORED, INSTALLED AND OPERATED IN A DRY ENVIRONMENT OR DAMAGE MAY OCCUR AND WARRANTY WILL BE VOIDED (Weather covers are available).
POSITIONING
Positioning the vertical baler so that the sufficient room is available for proper and safe operation. The back of the baler should be placed no less than 24 inches from any structure to allow room to insert wires and tie of the bale. Also, enough room in front of the baler must be present to allow the chamber door to swing fully open so the finished and tied bale can be ejected. MUST BE STORED, INSTALLED AND OPERATED IN A DRY ENVIRONMENT OR DAMAGE MAY OCCUR.
ANCHORING
BACE recommends mounting the baler on a pad of steel reinforced concrete with a minimum of 3000 psi capacity. The pad should be at least 4 inches deep. The baler should be anchored to the pad adequately. Please refer to your equipments spec sheet for requirements. To allow for construction variances, the holes should be drilled after locating the baler in the desired position.
ELECTRICAL
A lockable fused disconnect switch (customer furnished) must be installed within 5 feet, and in the line of site of the baler electrical enclosure. This disconnect must be sized in accordance with the baler motor and voltage. (See Figure 1.1 for Single Phaseand Figure 1.2 for 3 Phase).
HYDRAULIC
Check for any hydraulic oil leaks and make sure that all hoses are tight.
NOTE: Ensure the plug has been removed from the hydraulic reservoir
and the breather cap is installed. Failure to do this step will result in the
Power Unit being damaged!
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
FINAL CHECKLIST BEFORE OPERATING YOUR BALER FOR THE FIRST TIME
In some cases the machine is shipped with the cylinder lowered. Inspect to make sure cylinder is bolted to the frame of the machine before the machine is operated.
• Make sure all appropriate safety decals are present and in their proper locations. • Check the baler motor is wired for the correct voltage. • Check that motor rotation is clockwise. • Check that the motor starter has the correct thermal overloads for the installed voltage
and that the transformer is wired for the correct voltage.
ELECTRICAL REQUIREMENTS
Figure 1.1 Single Phase Motor Voltage
Motor Voltage Full Load Amps Power Supply Required10HP 220V 50 100
Figure 1.2 Three Phase Motor Voltage
Motor Voltage Full Load Amps Power Supply Required10HP 208V 30 6010HP 230V 28 6010HP-SUB 415V 16.5 30
10HP 480V 14 30
10HP 575V 11 3010HP 220V/240V 32 6010HP 280V/400V 18 4015HP 208V 46 8015HP 230V 41 8015HP 480V 20 4015HP 575V 17 4020HP 208V 59 10020HP 230V 54 10020HP 460V/480V 27 5020HP 575V 22 50
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
MAINTENANCE INFORMATION
Note: BACE recommends that you maintain a record of your preventative maintenance inspections. Failure to perform regular maintenance may result in damage to the Baler.
LOCKOUT / TAGOUT: No Adjustments, Repairs, Or Cleaning should be done to the baler without removing the power by switching off the Electrical Disconnect.
DAILY:• Inspect for Oil Leaks.• Inspect Oil Level.
• Note: With the Platen Up, Hydraulic Tank should be ¾ full.• Inspect the following for Loose, Damaged or Missing:
• Bolts• Ejector Chains• Limit Switches• Welds• Safety Decals• Guards• E-Stop Switch
• Inspect for Debris:• Remove All Debris Around Baler• Remove All Debris From Top Of Platen
MONTHLY:• Check for Signs of Wear:
• Inspect Cylinder for Scars on Rod• Oil Leaks• Mounting Bolts are Tight• Door Hinges/Hand Wheel for excessive play• UHMW on Gate and Platen for abnormal wear • Lubricate moving parts (Sprockets, Chains,Hinges and Turnbuckle
(Repair or Replace if Required)• Check Hydraulic Oil.
• Should not be Cloudy or Milky in appearance (Replace if Required)• Check Air Breather/Filter. (Replace if Required)• Check Oil Filter; located in the Hydraulic tank under the access panel.
• Change Every 12 Months• Check Hydraulic Fittings and Connections. (Repair or Replace as Required)
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
YEARLY:
BACE recommends that an annual preventative maintenance schedule be arranged with your installer. Baler should be inspected one year after the baler has been installed or twice per year if the baler is used on multiple shifts. Your installer will be happy to set up a calendar reminder to ensure that regular PM’s are set and accomplished.
Should you have further questions regarding annual PM’s on your vertical baler, please call our corporate offices at 877-506-BACE (2223)
Before performing any maintenance, always “LOCK AND TAG OUT THE DISCONNECT.”
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
PARTS LIST - Please have the SERIAL # of the machine before calling for parts.
POWER UNITS BWG13015 ....................................................15HP/3PH/208/230/460 WEG MOTORBWG13020 ....................................................20HP/3PH 208/230/460 WEG MOTORBBA15540 ............................................................15HP/3PH/575V BALDOR MOTORBBA16000 ........................................................................20HP/3PH/575 V BALDORBEH11450....................................................10HP SUB/3PH/50HZ/200-415V MOTORBS251250-C.........................................................................................146PM PUMPBNA60501 ........................................................................................... GEAR PUMP BNA44560................................................................................DIRECTIONAL VALVEBYU10500..................................................................................UNLOADING VALVEBNA34505 .............................................................................. DIRECTIONAL VALVEBNK20040 ........................................................................ 3/4 A-B PORT SUB PLATEBSU10000 .......................................................................................... RELIEF VALVEBNK13000................................................................................................SUB PLATEBPD11200 ...................................................................................... 4000PSI GAUGEBUC21000 ........................................................................... SUCTION STRAINER 1”BME12276 ..................................................................................PRESSURE SWITCHBMC12000 ...................................................................................... TRANSFORMERBAB900130 ............................................................CONTACTOR (MOTOR STARTER)BAB900452 .......................................................................CONTACTOR OVERLOADBAA12125 .................................................................................................... RELAYBID14000 ............................................................................................. RELAY BASEBTE12000 ..............................................................................PUSH BUTTON, GREENBTE12200 .......................................................................... PUSH BUTTON, YELLOWBTE13000 .............................................................................PUSH BUTTON, E-STOPBAB13575 ...............................................................................MAIN DOOR SWITCHBAB13600 ...........................................................................................ANSI SWITCHBAB1358................................................................................SAFETY GATE SWITCHBTE83600 ......................................................................ON/OFF KEY SWITCH 2 POSBTE10000 .........................................................................................RESET BUTTONBHBC ............................................................................................... BREATHER CAP
CYLINDER
B8485.5 .............................................................................................. 8” X 48” X 5.5”B63035 ............................................................................................... 6” X 30” X 3.5”B64835 ............................................................................................... 6” X 48” X 3.5”B7605 ................................................................................................. 7” X 60” X 5”
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
HARDWARE PARTS
BECHVA ........................................................................EJECTOR CHAIN ASSEMBLYBECQLVA .....................................................................EJECTOR CHAIN QUICK LINKBMGHVA .................................................................................MAIN GATE HANDLEBWTVA ....................................................................................WHEEL TURNBUCKLEBGGTVA ........................................................GATE GUIDE TUBE ASSEMBLY (EACH)BMGAVA .............................................................................MAIN GATE ASSEMBLYBUHMWVA ............................................................................................ UHMW KITBSMBVA .................................................................. SWITCH MOUNTING BRACKET
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March 2019 Revision
BALER LOCKOUT/TAGOUT
Before performing any maintenance, always “LOCK AND TAG OUT THE DISCONNECT.”
This procedure establishes the minimum requirements for the lockout of a baler for service. It shall be used to ensure that the machine is isolated from all potentially
hazardous energy, and locked out before employees perform any servicing or maintenance activities where the unintentional power-up could cause serious injury
or fatality due to the electrocution or due to entrapment in moving parts. This procedure should be performed only by authorized personnel only.
1. Before locking baler out for service or repair, locate which breaker of disconnect applies to the baler to be locked out. Notify all affected employees that a lockout system is going to be utilized and the reason therefore.
2. If the machine or equipment is operating, shut it down by the normal stopping procedure. Run press head/ram down to full stroke & press emergency stop button.
3. Lock out the disconnect or breaker that controls the baler. If locking out a breaker use a double-pole breaker lockout and lock.
4. Lockout the energy isolating devices with assigned individual locks. If more than one person is servicing the baler, then a hasp with a lock for each service person shall be used.
5. After ensuring that no personnel are exposed, and as a check on having closed the appropriate breaker or disconnect, have a qualified electrician confirm there is no power to the Baler. Then push the stop button. The baler is now locked out.
6. After the servicing and/or maintenance is complete and the equipment is ready for normal; production operations, check the area around the machines or equipment to ensure that no one is exposed.
7. After all tools have been removed from the baler and employees are in the clear, remove the lockout device. Operate the start button to restore energy to the baler.
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March 2019 Revision
EMERGENCY OPERATION
Should an emergency occur while operating the baler, press the RED STOP BUTTON and the baler will terminate all functions and shut down.
EVERYONE AUTHORIZED TO OPERATE THE BALER SHOULD KNOW THIS EMERGENCY PROCEDURE.
CAUTION! IMPORTANT! READ BEFORE OPERATING THE BALER.
BACE Balers meet and exceed all safety standards set by A.N.S.I. Although BACE has included many safety features in the design and construction of the baler, safe operation of the equipment depends on the operator’s adherence to the certain guidelines. To prevent accidents to the personnel or damage to the baler, the operator MUST NEVER VIOLATE ANY OF THE FOLLOWING SAFETY PRECAUTIONS. It is the client’s responsibility to ensue these guidelines are known and followed by all operators of the baler.
NOTE: Publication of these safety precautions does not imply or represent and inclusive list.
NEVER place hands or arms in the baler while it is operating.
NEVER stand behind the baler while it is operating.
NEVER climb in or on the baler, nor perform any maintenance/repairs unless the power is disconnected and locked out.
NEVER allow anyone except qualified electrical or hydraulic repair persons to work on the equipment.
NEVER disable any safety switch.
NEVER overload the baling chamber.
NEVER place concrete, heavy steel plate or castings, explosive materials, liquids, nor hazardous waste in the baler.
NOTE: Hydraulic oil is the primary element of power transmission on the baler. Remember that hydraulic systems can remain pressurized even after the motor has stopped and the power is disconnected.
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March 2019 Revision
BALER OPERATIONS
To avoid side loading, keep material level in Baling Chamber or damage could occur.
1. Ensure that the ejector chains are untwisted and set correctly in the grooves of the baler chamber floor.
2. Close and lock main door by tightening hand wheel lock.3. Open Safety Gate and Load Material to be baled. 4. Pull Down Safety Gate.5. Turn Key Switch to ON Position.6. Press the Down Push Button, Platen will automatically cycle.
Repeat Steps 3 through 6 until Bale is formed, Platen will automatically stop in the DOWN position when bale is full and the Full Bale Light
that will come on at the same time the Platen automatically stops.
TIE-OFF AND EJECT BALE:7. Open Main Door when Platen stops in down position.8. Insert Baling Wires through the floor slots.9. Insert Baling Wires back through the Platen slots from the rear of the Baler. 10. Tie-Off Baling Wires located in the front of Baler. 11. Located at the REAR of Baler, hook up the Ejector Chain (s) to the Red Platen Brackets.12. Place pallet in front of baler chamber opening to receive the bale (if desired)13. Stand clear of the front of Baler and push the UP push button. (Notice that the Bale will
automatically eject.)14. Remove bale.15. Close main chamber door and tighten door hand wheel lock.
(DO NOT LOAD NEW MATERIAL AT THIS POINT. WAIT UNTIL STEP 16 IS COMPLETE.)
16. Remove ejector chains from their RED platen brackets and hang on the storage peg on rear of baler.
Ready to repeat steps 1 through 16 for next Bale.
Ensure ejector chain(s) are removed from Press Head after bale has been ejected and before new material is placed in the Baling Chamber.
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March 2019 Revision
BALER OPERATIONS - Balers with International Safety Package
To avoid side loading, keep material level in Baling Chamber or damage could occur.
1. Ensure that the ejector chains are untwisted and set correctly in the grooves of the baler chamber floor.
2. Close and lock main door by tightening hand wheel lock.3. Open Safety Gate and Load Material to be baled. 4. Pull Down Safety Gate.5. Turn Key Switch to ON Position.6. Press the Safety Failure Button to turn off the Safety Failure light. If light does not turn off make
sure the load gate, chamber door and rear doors are closed.7. Press the Down Push Button, Platen will automatically cycle.
Repeat Steps 3 through 7 until Bale is formed, Platen will automatically stop in the DOWN position when bale is full and the Full Bale Light that will come on at the same time the Platen automatically
stops.
TIE-OFF AND EJECT BALE:8. Open Main Door when Platen stops in down position.9. Insert Baling Wires through the floor slots.10. Insert Baling Wires back through the Platen slots from the rear of the Baler. 11. Tie-Off Baling Wires located in the front of Baler. 12. Located at the REAR of Baler, hook up the Ejector Chain (s) to the Red Platen Brackets (make sure
the rear dors are fully closed after hooking up the ejector chains).13. Place pallet in front of baler chamber opening to receive the bale (if desired)14. With large front door open, stand on the side of the Power Unit to press BOTH eject buttons at
the same time. (Notice that the Bale will automatically eject.)15. Remove bale.16. Close main chamber door and tighten door hand wheel lock.
(DO NOT LOAD NEW MATERIAL AT THIS POINT. WAIT UNTIL STEP 14 IS COMPLETE.)17. Remove ejector chains from their RED platen brackets and hang on the storage peg on rear of
baler.
Ready to repeat steps 1 through 17 for next Bale.
Ensure ejector chain(s) are removed from Press Head after bale has been ejected and before new material is placed in the Baling Chamber.
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March 2019 Revision
EQUIPMENT DIAGRAM
SIDE MOUNT CONTROL PANEL
Key Switch
Ejector Chain
Baler shown with optional IntelliBALE System™
Full Bale Buzzer/Light
Reset Button
Up Button
Down Button
Emergency Stop
Cylinder
Power Unit
Safety Gate
Main Door
Wire Guides
Control Panel
Door Hand Wheel Lock
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For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
EQUIPMENT DIAGRAM
TOP MOUNT CONTROL PANEL
Power Unit
Cylinder
Safety Gate
Control Panel
Door Hand Wheel Lock
Main Door
Wire Guides
On/Off Switch
Ejector Chain
Full Bale Buzzer/Light
Up Button
Down Button
Emergency Stop
PAGE 23
For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
EQUIPMENT DIAGRAM
SIDE MOUNT CONTROL PANEL WITH INTERNATIONAL SAFETY OPTIONS
Ejector Chain
Baler shown with optional IntelliBale System™
Cylinder
Power Unit
Safety Gate
Main Door
Wire Guides
Control Panel
Door Hand Wheel Lock
PAGE 24
For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
TROUBLESHOOTING GUIDE
NOTE: ONLY FACTORY AUTHORIZED SERVICE REPRESENTATIVES SHOULD MAKE ADJUSTMENTS OUTSIDE THE SCOPE OF THIS MANUAL.
List below is a first check for a qualified technician
Before performing any maintenance, always “LOCK AND TAG OUT THE DISCONNECT.”
MOTOR WILL NOT OPERATE: Check fused disconnect. Check motor starter thermal overloads. Reset if necessary. Check motor starter coil. Check that safety gate switch is working properly. Check that main chamber door is fully closed. MOTOR RUNS BUT PLATEN DOES NOT MOVE Check for proper motor rotation. (clockwise from the fan end) Check the directional valve for proper operation. Check the pressure switch. Check the relief valve for proper adjustment. Check the hydraulic fluid level. (Some may have Optional Low Oil Light)BALE WEIGHTS ARE LOW Check for proper system pressure. Check for proper relief valve adjustment. Check for proper pressure switch adjustment. Check that baler is achieving full bale status. See “Operating Instructions.”BALE SHIFTS ERRATICALLY Check for proper system pressure. Check for proper pressure switch adjustment Check relays and bases for signs or arcing. Check directional valve.BALER MAKES EXCESSIVE NOISE Check hydraulic fluid level. Check for water or air in hydraulic fluid. Check oil filter and suction lines components for tightness. Check that bolts are tight on press head UHMW wear guides.
PAGE 25
For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
APPENDIX A
INTELLIBALE SYSTEM OPERATION If your baler is equipped with a BACE IntelliBALE™ System.
The BACE IntelliBALE™ System includes:
• Four Load Cells• Four Foot Pads• Four Pads Covers• Junction Box• Display/Control Panel• (2) Protective “wing” guards• May include buzzer/light for AWNS
Please ensure that, at all times, all foreign material is kept out from underneath the baler as it will affect the performance of the scale system.
Your IntelliBALE scaling system weighs bales prior to their ejection. These bales may weigh either the maximum weight that the baler can produce or they may be a bale of pre-set weight that has been programmed into your IntelliBALE System.
If the system has a pre-set weight, it will have an automatic weight notification system (AWNS) with a light and a buzzer to notify the operator when the pre-set weight has been reached.
DO NOT TOUCH ANY button on the IntelliBALE System display EXCEPT for the following:
The zero ‘0’ button is required to be pushed after a bale has been completed to reset the scale to zero should residual material remain in/on the baling chamber.
The power (O/I) button in the event that the system needs to be reset. Resetting the system should only be authorized by a certified BACE or a Rice Lake technician.
Do not attempt service on the IntelliBALE™ System without consulting BACE.
PAGE 26
For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
Warranty Registration
Complete and mail to:
BACE, LLC
322 West 32nd Street
Charlotte, NC 28206
FORM MUST BE FILLED OUT AND MAILED WITHIN 14 DAYS OF INSTALLATION
MODEL SERIAL NUMBER INSTALLATION DATE PURCHASE DATE PURCHASED FROM
Purchasing Company: Contact Name:
Address: City: State: Zip:
Phone: Fax: E-mail:
Installer Pre-Delivery Check List:
Equipment must be stored, installed and operated in a dry environment unless optional nema 4 controls are installed.
Fuse disconnect and 12 ft. pigtail installed.
Is supplied voltage compatible with baler specifications.
Check full bale switch. (Run ram down, override full bale switch, at bottom baler should shut off)
Check main door (door open, baler should shut off).
Check safety gate (with baler running open safety gate and baler should stop).
Check up stop (with platen moving up, press the UP stop switch and platen should stop).
Check all electrical connections are tight.
Check hydraulic level in sight glass.
Check hydraulic hoses and fittings.
Ejector system is ok.
Baler is lagged down.
Breather cap is installed.
Safety decals in place.
Owner/Operator has manuals, extra copies of electrical and hydraulic schematics and keys.
Owner/Operator has been properly trained in the operation and safety features.
INSTALLER SIGNATURE: DATE:
NOTICE
PAGE 27
For service call: 877.506.BACE (2223) or visit www.bacecorp.com
March 2019 Revision
SCHEMATICS
Schematics for the power units are contained inside the control panel of each baler.If additional schematics are required (including hydraulics) call the BACE offices.
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS
THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY
FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
MODEL NO:
CUSTOMER:
DRAWN BY:
CHECKED BY:
REVISED BY:
DATE:
UNITS:
SHEET:
SCALE:
OFOCC
14 DEC 15
0.15
ASSEMBLY VIEW
INCHES
1 2 3 4 56
7 8 910
11 12 1314 15 16 17 18 19 20 21 22 23 24 25
2627 28 29
30
31 32 33 3435
3637
38 39 40 41 42
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
987654321
FF
EE
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BB
AA
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O
N
M
L
K
J
I
H
G
F
E
D
C
B
A
W
=
0.5"
0.5" / SCALE
35.43
27.43
24.25
13.25
13.00
12.00
36.85
20.13
2.00
OCC MODELS
BACE LLC322 West 32nd Street Charlotte,
NC 28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
PARTS LIST
DESCRIPTIONPART NUMBERQTYITEM
TUBE NUT/4BR1050021
NUT/10 BR1200022
SLEEVE/4BR1300023
SLEEVE/10BR1450024
ADAPTER/4-4BR16000 15
HOSE ADAPTERBR35070 16
ELBOW/4-4BR4150017
TEE/4-4-4 BR4550018
CONNECTOR/4-4 BR48500 19
PLUG/4 BR59000210
ELBOW/10-10/FORGEDBR67500211
PUMP/10GPMBS23508 112
GASKETCG10000113
GASKETCG11500 114
TANK/20GALHM66025115
MOTOR MOUNTHP10030 116
SERVICE PLATEHP10105117
PIPEHP23232 118
BREATHERLH11000119
STRAINER/(3/4)"LH50000120
SWITCH/FOOTLI10000 121
PRESSURE SWME12276122
OIL LVL GAGEMH11880123
VALVE/G03/C7YNA34505 124
SUBPLATENK20040 125
RUBBER HOSENONE 1126
PRESSURE GAUGEPD11200127
VALVE/RELIEFSU10000128
SWITCH/LIMIT/ARMTE65025 329
SWITCH/LIMIT/PLUNGERTE65030130
NIPPLE/0.25"US10500131
COUPLING/STEEL/0.5"US44505 132
COUPLING/0.75"US45000133
COUPLING/(3/4)" US45005134
COUPLING/1.5" US46500 135
PLUG/0.5"US57500136
PLUG/1.5"US59500137
ELBOW/(3/4)"US61500138
MOTOR/10HP/3PHWG13011 139
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS
THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY
FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
MODEL NO:
CUSTOMER:
DRAWN BY:
CHECKED BY:
REVISED BY:
DATE:
UNITS:
SHEET:
SCALE:
OFOCC
14 DEC 15
0.23
EXPLODED VIEW
INCHES
1 2 3 4 56
7 8 910
11 12 1314 15 16 17 18 19 20 21 22 23 24 25
2627 28 29
30
31 32 33 3435
3637
38 39 40 41 42
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
987654321
FF
EE
DD
CC
BB
AA
Z
Y
X
V
U
T
S
R
Q
P
O
N
M
L
K
J
I
H
G
F
E
D
C
B
A
W
=
0.5"
0.5" / SCALE
23
19
29
38
37
20
14
17
39
35
18
28
29
34
27
36
24
7
32
11 2
13
25
29
10
31
4
8
22
2130
16
11
5
2 4
1
12
3 333 1 9
26 6
10
Click
on
for v
alve
repl
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nstr
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alve
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switc
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just
men
t ins
truc
tions
Click on for motor wiring instructions
BACE LLC322 West 32nd Street Charlotte,
NC 28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS
THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN
PERMISSION OF BACE LLC.MODEL NO:
CUSTOMER:
DRAWN BY:
CHECKED BY:
REVISED BY:
DATE:
UNITS:
SHEET:
SCALE:
OFOCC
19 MAY 16
N.A.
HYDRAULIC SCHEMATIC
N.A.
1 2 3 4 56
7 8 910
11 12 1314 15 16 17 18 19 20 21 22 23 24 25 26
27 28 29
30
31 32 33 3435
3637
38 39 40 41 42
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
987654321
FF
EE
DD
CC
BB
AA
Z
Y
X
V
U
T
S
R
Q
P
O
N
M
L
K
J
I
H
G
F
E
D
C
B
A
W
=
0.5"
0.5" / SCALE
7
8
9
1
2
3
4
5
6
M
TP
BA
BACE LLC322 West 32nd Street Charlotte,
NC 28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
OCC MODELS
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
CUSTOMER SUPPUED DISCONNECT AND CUSTOMER SUPPUED POWER
480V - 3 PHASE - 60 Hz
1-}3 ___ t,2----�7 I I FUSED DISCONNECT WITH INTERLOCK I I I 1011 1013 I I I I I I I I I
L_ _J 1023
MC103 OL103 MOTOR CONTACTOR OVERLOAD
I
,-----------7 ,----------7
OVERLOAD REPLACMENT CHART HP I 20a I 230 I 460 I 575
lOHP I 32A I28A I14A I1 1A ORCUIT BREAKER CHART
208V/60Hz/3PH/60A CIRCUIT BREAKER 230V /60Hz/3PH/60A CIRCUIT BREAKER 460V/60Hz/3PH/25A ORCUIT BREAKER 575V/60Hz/3PH/20A ORCUIT BREAKER
1022
I L1 n I I L1 n '--------.-.----------'--C1---l � X r:>-C�-------,_
1021 I I I I
I I
I
L2 T2IIL2 T2
,--------E----+---+------+�}------1 � ,-<r-{ }--+--------1
10HP/3 PHASE MOT104
4
4
I I I I
L3 T3 I I L3 T3 '------------+-E---E-----+-0-----l l-0---+-+--0-l r0--0--t----___/
FU109
E-STOP ES110
NC
4
NC
FU1061
I I I I L ___________ � L----------�
� K� SWITCH ON OFF
KS113
00 4
LEGEND
!!ii
WIRENO
CABINET 120V ( +) WIRING
CABINET 120V (-) WIRING
CABINET GROUND WIRING
TERMINAL TBl
WIRE SOURCE & DESTINATION AAAOW
8
8
2 00 8
POWER DISTRIBUTION SHEET
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WIIBOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
BACE LLC MOOB.NO:
fNGINUR:
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01 JUN 16 MOTOflVOt.TAGe
OCC 480V\60Hz\3 PHASE
C:Ol'ffROt.VOt.TMil: of
120VAC 24VDC
BACE LLC322 West 32nd Street Charlotte, NC
28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
OCC MODELS
4 200 1
119
201
202
4
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
D/S D/S202
11 12
L/S 3 L/S203
13 14
M 48 I
4A !'ii
10
...
5 DN D/S PB202
--'- 5A D/S202 !'ii
1�4 13 14
UP UP STOP PB203 L/S 4
--'-L/S203
13 14 11 12
DOOR SW D/S204
� 13 14
--'-
7
23 24
�s s L 206
13 14
L£S 3
L 207
R1-206
13 14
,½s 3 L S207
MC103
A1 M
A2
R1-203
13 14
Rl-204
11 12
OL103
95 96
UP SOL 6 SOL203
A1 A2
DN SOL 6A SOL204
A1 A2
RC205
A1 Rl A2
2 '>-----+------------------10 3
13 14 JUMPER
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WIIBOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
P/S p /S208 2000 PSI
14
11 12
LEGEND
□
!'ii
I.ill
liiij
[I
WIRENO
CABINET 120V ( +) WIRING
CABINET 120V (-) WIRING
CABINET GROUND WIRING
CABINET 24V ( +) WIRING
CABINET 24V ( ·) WIRING
CABINET SAFETY ORCUTT WIRING
CABINET JUMPER WIRING
CABINET UNKNOWN WIRING
COMMON TERMINAL
TERMINAL TB!
TERMINAL TB2
TERMINAL TB3
TERMINAL TB4
WIRE SOURCE & DESTINATION ARROW
EXTERNAL COMPONENT LEGEND
l/5 1 D/S - BOTTOM DOOR l./5
l/5 3 - TOP GATE L/S
LjS 4 · UP STOP LjS
LjS S · ANSI LjS
P/5 - PRESSURE SWITCH
0l - OVERLOAD CONTACTS
REUEF VALVE 2400 PSI
ELECTRICAL RELAY SCHEMATIC """""""' �re
BACE LLC 01 JUN 16 MOOB.NO: MOTOflVOt.TAGe
OCC 480V\60Hz\3 PHASE
fNGINUR: C:Ol'ffROt.VOt.TMil:
120VAC 24VDC
1 119
8
SHEET
of
BACE LLC322 West 32nd Street Charlotte, NC
28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
OCC MODELS
0 I occ I 0 ,--�����������������������������������������������----------��-7
: ( I 460 VOL TS I ', : I I I
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18
16
11
11
11
11
11
11
11 11 11 11 11 11
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0 14x12x6 NEMA 4-12
EXM ENCLOSURE
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WIIBOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
MOOB.NO:
fNGINUR:
0
FRONT PANEL �re
BACEINC 25MAY 16
OCC MOTOflVOt.TAGe
480V\60Hz\3 PHASE
C:Ol'ffROt.VOt.TMil:
120VAC 24VDC
SHEET
of
BACE LLC322 West 32nd Street Charlotte, NC
28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
OCC MODELS
0
0
0
8
XF107
TRANSFOMER
MICRON
B100MBT13XK
RELAY & BASE
CARLO GAV A2Z1
RCPS 002 &
AAE-A201-M
22
14x12 BACK PANEL
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WIIBOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
MOOB.NO:
fNGINUR:
MC103
MOTOR CONTACTOR
CARLO GAV A2Z1
CC40
0
8
{sf) 0 0 {sf) CA90450
OL103
OVERLOAD
CARLO GAVt,;ZZ_J
CGE40-2P
0
0
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01 JUN 16 BACE LLC
OCCMOTOflVOt.TAGe
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120VAC 24VDC
SHEET
of
BACE LLC322 West 32nd Street Charlotte, NC
28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
OCC MODELS
TELEMECANIQUE L/5 Ii-------------
50" ------7
I DOOR SW :::J NC = # 4A RED & # 5 ORANGE L-
L/s#1 3" NO= # SA WHITE & # 1 BLACK 11" I I NO= # 4B WHITE&BLACK & # 10 BLUE I LTE65030 1lf-- GREEN
J 1GATE
==========
;.:=
======
7 I L/S#3
___J NC = # 3 RED -- # 7 ORANGE L- II 3" NO = # 10 WHITE - # 2 WHITE/BLACK 11" ITE65025
NO= # 5 BLACK -- # 4A BLUE
� __________ ___:1lf--
�REEN _______ j1,---------------------7UPSTOP 1�
: L/S#4 7' NC = # 7 BLACK - # 1 WHITE 'if, : l_!E65025
_______ �
If--�
REEN
_______
j
�NSl ___________ w _______
7I L/S#S ====- I:::== I I 3" NO = #10 BLACK --- #2 WHITE 11" I �OOT SW
_ - - - - - - _,if--
_:REE� - - - - - - J,---------------------7 I VALVE 72" I I 4 COND --? COM # 8 WHITE - # 6 BLACK - # 6A RED '-:- I3 1lf-- GREEN
g
L _____________________ J
IP/SI
Lio·
COM#7 N0#3 NC#2
NO LIS # 2
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WIIBOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
MOOB.NO:
fNGINUR:
,----------------7
I I L/S#1 I o]Nc I
O #SORANGE
L----------------� ,----------------7 I I I L/S#3 #2 v:��E:::�K #4A BLUE I I I
I
�
I I L/S#S #2 WHITE NO I FOOT SW O #10 BLACK
�----------------J
L/S4
LS2 ------1-__r (By Customer)
P/S V
US1 US3
CONTROL BOX 14x12 NEMA 4 EXM
LIMIT SWITCH DIAGRAMS �re
BACEINC 25MAY 16
OCC MOTOflVOt.TAGe
480V\60Hz\3 PHASE
C:Ol'ffROt.VOt.TMil:
120VAC 24VDC
SHEET
of
BACE LLC322 West 32nd Street Charlotte, NC
28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
OCC MODELS
BOM: (OCC)
ITEM#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
PART# QTY MFG
CA90129 1 CARLO GAVA2ZI
CA90450 1 CARLO GAVA2ZI
MC11750 1 MICRON
LF13500 1 LITTLEFUSE
LF13520 2 LITTLEFUSE
ID14000 1 CARLO GAVA2ZI
AA12125 1 CARLO GAVA2ZI
TE29990 4 HYDROLEC
TE12325 1 SCHNEIDER
TE12325 1 SCHNEIDER
TE83200 4 SCHNEIDER
TE83210 2 SCHNEIDER
TE20000 5 SCHNEIDER
ME12110 1 HONT
TE83600 1 SCHNEIDER
TE13000 1 SCHNEIDER
TE30600 1 SCHNEIDER
TEl0OO0 1 SCHNEIDER
TE30500 1 SCHNEIDER
ME11511 4 HYDROLEC
ME13715,16 20 ENSTO
EL10125 1 EXM
TE65030 1 TELEMECANIQUE
TE65020 1 TELEMECANIQUE
TE6SOO0 1 TELEMECANIQUE
TE6502S 3 TELEMECANIQUE
TE6SOO0 3 TELEMECANIQUE
TE65010 3 TELEMECANIQUE
TE65015 3 TELEMECANIQUE
LllO0OO 1 AQUILINE
WR16405 TBD CAROL SUPER VU-TRON
WR18390 TBD CAROL SUPER VU-TRON
WR18550 TBD CAROL SUPER VU-TRON
EFllOO0 TBD HEYCO
BE12500 TBD HEYCO
EF10500 TBD HEYCO
BE14000 TBD HEYCO
WR10500 TBD THERM-O-LINK
WR11500 TBD THERM-O-LINK
WR40080 TBD THERM-O-LINK
WR40055 TBD THERM-O-LINK
WR10070 TBD THERM-O-LINK
WR13000 TBD THERM-O-LINK
WR10575 TBD THERM-O-LINK
WRllOOO TBD THERM-O-LINK
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WIIBOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
DESC
MOTOR CONTACTOR-CC40
MOTOR CONTACTOR OVERLOAD-CGE40
TRANSFORMER WITH FUSE BLOCK-B100MBT13RK
BLF-2 FUSE/250V
lA 600V MIDGET TD FUSE
RELAY BASE
RELAY
BLANK LEGEND PLATE-SQUARE-PB & LT
PUSH BUTTON MOMENTARY - GREEN
PUSH BUTTON MOMENTARY - YELLOW
NORMALLY OPEN CONTACTOR
NORMALLY CLOSED CONTACTOR
SWITCH BASE
LED MINI LAMP RED 110V
KEY SWITCH - MAINTAINED 2 POS. SPRNG CNTR
ESTOP MUSHROOM BUTTON MAINTAINED RED
SQUARE ESTOP LEGEND
PUSH BUTTON RESET - RED
LEGEND RESET PUSH BUTTON
GROUND BLOCKS FOR 6-14 AWG. GROUND WIRE
TERMINAL BLOCK
14X12X6 ENCLOSURE WITH BACK PANEL
LIMIT SWITCH, (2NO & 2NC) WITH PLUNGER
LIMIT SWITCH, ROLLER PLUNGER HEAD
LIMIT SWITCH, BODY SW, NEMA 4
LIMIT SWITCH
LIMIT SWITCH, BODY SW, NEMA 4
LIMIT SWITCH, ROTARY HEAD L/5
LIMIT SWITCH, VAR. ARM
FOOTSWITCH, LINEMASTER
16/4, VW-1, 600V, FOOT SW, COIL CABLE, SOOW
16 AWG. 600V 3/C LIMIT SW SOOW CABLE
18 AWG. 600V 7 /C LIMIT SW SOOW CABLE
3/4" SEALTITE - LIQUID TIGHT CONDUIT
3/4" SEALTITE STRAIGHTTHRU ELBOW FITTING
1/2" SEALTITE - LIQUID TIGHT CONDUIT
1/2" SEALTITE STRAIGHTTHRU ELBOW FITTING
14 AWG. RED, PANEL WIRE
16 AWG. BLUE, PANEL WIRE
16 AWG. YELLOW, PANEL WIRE
16 AWG. BLUE/WHITE, PANEL WIRE
12 AWG. GREEN, PANEL WIRE
16 AWG. GREEN, PANEL WIRE
14 AWG. WHITE, PANEL WIRE
14 AWG. BLACK, PANEL WIRE
BILL OF MATERIALS �re
01 JUN 16 MOOB.NO:
BACE LLC
OCCMOTOflVOt.TAGe
480V\60Hz\3 PHASE
fNGINUR: C:Ol'ffROt.VOt.TMil:
120VAC 24VDC
SHEET
of
BACE LLC322 West 32nd Street Charlotte, NC
28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
OCC MODELS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42A
B
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1110987654321
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EE0.5" / SCALE
0.5"
=
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
DATE:
DRAWN BY: OF
15 OCT 15ASSEMBLY VIEW
INCHES 0.16CUSTOMER:
MODEL NO: HD S
U
H
N
E
IT
E
S
T
:
:
SCALE:
13.00
12.00
44.89
31.25
29.25
29.01
22.5220.40
HD MODELS
BACE LLC322 West 32nd Street Charlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
PARTS LISTDESCRIPTIONPART NUMBERQTYITEM
NUT/10 BR1200021SLEEVE/10BR1450022NIPPLE/4-4BR3600013ELBOW/4-4BR4150014TEE/4-4-4 BR4550015CONNECTOR/10-10BR51500 16ELBOW/10-10/FORGEDBR6750017ELBOW/4-4BR7051018ELBOW/16-16BR7160219GASKETCG10000110GASKETCG11250111BOX/ELECTRICAL/6X6X4EL200751123/8 HEX COUPLE NUTFA11030 813TANK/25GALHM40066 114SERVICE PLATEHP10100 115BREATHERLH11000116SWITCH/FOOTLI10000 117CORD GRIP/(1/2)" ME11500318PRESSURE SWME12276119OIL LEVEL SW ME14250120OIL LVL GAGEMH11880121U CHANNEL GASKETMP33050122VALVE/G03/C7YNA34505 123SUBPLATENK10700-11124PIPE/TOE/0.75"X18"NONE125PRESSURE GAUGEPD11200126VALVE/RELIEFSU10000127SWITCH/LIMIT/ARMTE65025 328SWITCH/LIMIT/PLUNGERTE65030129STRIANER/1"UC21000130NIPPLE/0.25"US105001311/2 X CLOSE NIPPLEUS13500 132BUSHING1.5"US22000133COUPLING/STEEL/0.5"US44505 134COUPLING/0.75"US45000135COUPLING/(3/4)" US45005136COUPLING/1"US45500137COUPLING/1.25"US46005138PLUG/0.5"US57500139PLUG/1.25"US59000140PUMP/TWO STAGE/12.3GPMVB11105 141MOTOR/10HP/3PHWG14050142
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42A
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EE0.5" / SCALE
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=
DATE:
DRAWN BY:
15 OCT 15EXPLODED VIEW
INCHES 0.25CUSTOMER:
MODEL NO: HDU
H
N
E
IT
E
S
T
:
:
SCALE:
21
16
40
30
39
17
27
34
229
38
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Click
on
for m
otor
wiri
ng in
stru
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ns
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
BACE LLC322 West 32nd Street Charlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
HD MODELS
MODEL NO:
CUSTOMER:
DRAWN BY:
CHECKED BY:
REVISED BY:
DATE:
UNITS:
SHEET:
SCALE:
OFHD
18 MAY 16N.A.
HYDRAULIC SCHEMATIC
N.A.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42AB
CDEFGH
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6
7
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BA
BACE LLC322 West 32nd Street Charlotte,
NC 28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS
THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY
FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
HD MODELS
100
101
102
103
104
105
106
107
108
109 4
110
111
112
113
114
115
116
117
118
119
CUSTOMER'S PROTECTED POWER
CUSTOMER TO SUPPLY AND INSTALL INCOMING SERVICE DISCONNECT AND BRANCH CIRCUIT
OVERCURRENT PROTECTION IN ACCORDANCE WITH CURRENT EDmON OF N.E.C. 460V - 3 PHASE - 50-60 Hz
,----------,
OVERLOAD REPLACMENT CHART HP 208 230 460 575
lOHP 32A 28A 14A llA ORCUIT BREAKER CHART
208V /60Hz/3PH/60A ORCUIT BREAKER
230V/60Hz/3PH/60A ORCUIT BREAKER
460V /60Hz/3PH/25A CIRCUIT BREAKER
575V /60Hz/3PH/20A ORCUIT BREAKER
MC102 OL102 MOTOR C ONTACTOR OVERLOAD
,------7 ,----7
Ll+ ----,>---+--IC:n--!-----------.�-...>-----_J-c.,:cl1� T1
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L __________ _J
( BY OTHERS) 1-AMP
11 11 11 11 11 11
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L3
L ______ _J L ____ _j
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1 H4 I I
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4
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CR201
® I
®8
D/S D/S107 5 PB107
D/S lA D/S1071 MC102 OL102 OIL LEVEL SW.
L/S 3 L/S108
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4A MC102 4B I l!'il � NC NO
10
L£S 5 L 111
v-
L§S 3 L 112 2
LEGEND
-- CABINET 120V ( +) WIRING D/S -BOTTOM DOOR LjS
-- CABINET 120V (-) WIRING LjS2-BAI.ESIZELjS
-- CABINET GROUND WIRING L/5 3 - TOP GATE L/5
l!'il TERMINAL TBl L/5 4 - UP STOP L/5
LjS S -ANSI LjS
@WIRE SOURCE & DESTINATION L/5 6 - NOT USED AAAOW
WIRENO P/5 - PRESSURE SWITCH
OL - OVERLOAD CONTACTS
RELIEF VALVE 2700PSI
R2;:-
107 5A 1 8A FLT127 - ---'-'
� MC ' - ' -,s-
UP UP STOP PB108 L/S 4 UP SOL
---'- L/S108 R1-)08 .§. SOL108
I -I I I DN SOL L ____ Rl:-109 �
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I -
I I I RC110
@---------, 7
Rl-111
R2-112 ½s 3 L S112 ' 3
P/S P/S113 (2400PSI) 3A
½s 2 L S113
0--
L/S 2 FULL BALE LT114
L/S114 11 ' /
" R / '
R2-115 RC115 R2
POWER DISTRIBUTION SHEET
""""""'� BACE LLC
C>Aff:
30 MAR 17 MODEL NO: MOTOflvot.TAGr:
480V\60Hz\3 PHASE
UIGlNHR:
HDCONTIU>LYOLTAGE:
120VAC 24VDC
"
THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
HD MODELS
0 I HD I 0 ,- ---------------------------------------------------------��-7
( I 460 VOL TS I "1 :1-------------------------------------------------------, II
ON
I PB108 I UP
11
11
11
11
11
11
I
I
I
I
I
I
I
I
' I
______________________________________________________________ J
0 14x12x6 NEMA 4-12
EXM ENCLOSURE 0
FRONT PANEL ""'""'°" ....
BACE LLC 30 MAR 17 MOOC!LNO::
HDMOTORVOLTNit:
480V\60Hz\3 PHASE
ENmM:ER:
120VAC 24VDC
SHEET
af
THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
HD MODELS
""'""'°"
MOOC!LNO::
ENmM:ER:
INTERIOR PANEL SHEET
BACE LLC ....
30 MAR 17
HDMOTORVOLTNit:
480V\60Hz\3 PHASE
120VAC 24VDC
af
THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
HD MODELS
TELEMECANIC LIMIT SWITCH FULL BALE r-------------- r-------7
I DOOR SW ::...J NC= # 4A RED & # 5 ORANGE L- I I L/s#1 3" NO= # 1A WHITE & # 1 BLACK 11"
I NO= # 4B WHITE&BLACK & # 10 BLUE I TE65030 11f------ GREEN I L-----------------------� r-----------------------7
I BALE SIZE 95" I I L/S#2 7' NO# 3AWHITE-#11 BLACK � I I NC # 3A WHITE-#3 RED I TE65025 ·1lf------ GREENL-----------------------� r-----------------------7 GATE s1"
I ___J NC = # 3 RED ---# 7 ORANGE L- II L/S#3 3" NO = # 10 WHITE --- # 2 WHITE/BLACK 11" I I NO= # 5 BLACK--#4A BLUE I TE65025 11f------ GREEN L-----------------------� r-----------------------7 1UPSTOP 1� I I L/S#4 7' NC = # 1 WHITE--# 7 BLACK Lff.: II TE65025 11f------ GREEN I L _______________________ � r-----------------------7
I ANS I====.=====!
150
I======.== I I L/S#5 ____. L- II
3" NO = # 10 BLACK --- # 2 WHITE 13" IFOOT SW 11f------ GREEN L-----------------------� r-----------------------7
I VALVE 77" I I 4 COND -f,coM # 8 WHITE --- # 6 BLACK --- # 6A RED � I I ·ilf------ 10 I L _______________________ � r-----------------------7
I PRESSURE ____. L- I I SWITCH 4" COMM.#7 NO #3 1" II NC#2 I L ______________________ �
""'""'°"
MOOC!LNO::
ENmM:ER:
,------------------
7I #4B WHITE&BLACK
�
I
I L/S#1 #10 BLUE g NO ::A
t::..�T
: I I gNc #4A RED I L _ - - - - - - - - - - - - #SORANGE
_ J
: �NO #11 BLACK :
I L/S#2 g NC #3A WHITE
I o #3 RED L------------------�
: �OWHR>=tt0 #SBUCK :
1 L/S#3 #2 WHITE&BLACK #4A BLUE 1
gNc #3 RED I #7ORANGE I L------------------� ,------------------7
I I L/S#4 °
0 #7 BLACK I I gNc
# 1 WHITE I L __________________ �
: #2WHITE - �
:
I L/S#5 � #10BLACK
I L------------------�
LS2
L/S4 L/S5
OIL SW RESET
P/S V L/S1
CONTROL BOX 14x12 NEMA 4 EXM
LIMIT SWITCH DIAGRAMS .... BACE LLC 30 MAR 17
MOTORVOLTNit:
480V\60Hz\3 PHASE HDCOfmU)t_VOt.TMlE:
120VAC 24VDC
SHEET
af
THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
HD MODELS
BOM: (HD
ITEM#
1
2
3
4
5
6
7
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41 42
PART# QTY MFG DESC
CA90129 1 CARLO GAV A221 MOTOR CONTACTOR - CC40
CA90450 1 CARLO GAV A221 MOTOR CONTACTOR OVERLOAD - CGE40-2P
MC11750 1 MICRON 208V-460V-115V TRANSFORMER - B100MBT13RK
LF13500 1 LITTLEFUSE BLF-2 FUSE/250V
LF13520 2 LITTLEFUSE lA 600V MIDGET TD FUSE
ID14000 2 CARLO GAV A221 RELAY BASE - ID14000
AA12125 2 CARLO GAV A221 RELAY - AA12125
TE29990 4 HYDROLEC BLANK LEGEND PLATE-SQUARE-PB & LT
TE12325 2 SCHNEIDER PUSH BUTTON MOMENTARY - MULTI COLOR
TElOOOO 1 SCHNEIDER XB4-BA941 RESET 30-57MM RED PUSHBUTTON
TE30500 1 SCHNEIDER RED LEGEND FOR RESET PUSH BUTTON
TE83200 4 SCHNEIDER NORMALLY OPEN CONT ACTOR
TE83210 1 SCHNEIDER NORMALLY CLOSED CONT ACTOR
TE20000 7 SCHNEIDER SWITCH BASE
ME12110 2 ANIUEC LED MINI LAMP RED 110V
TE83400 1 SCHNEIDER KEY SWITCH - MAINTAINED 2 POS. SPRNG CNTR
TE13000 1 SCHNEIDER ESTOP MUSHROOM BUTTON MAINTAINED RED
TE30600 1 SCHNEIDER SQUARE ESTOP LEGEND PLATE
ME13715,16,18 26 ENSTO TERMINAL BLOCK
EL10125 1 EXM 14x12x6 ENCLOSURE WITH BACK PANEL
ME11511 4 HYDROLEC GROUND BLOCKS FOR 6-14 AWG. GROUND WIRE
TE65030 1 TELEMECANIQUE LIMIT SWITCH, (2NO & 2NC) WITH PLUNGER
TE65000 1 TELEMECANIQUE LIMIT SWITCH, BODY SW, NEMA 4
TE65020 1 TELEMECANIQUE LIMIT SWITCH, ROLLER PLUNGER HEAD
TE65025 3 TELEMECANIQUE LIMIT SWITCH (2NO & 2NC) WITH ARM l/S
TE65000 3 TELEMECANIQUE LIMIT SWITCH, BODY SW, NEMA 4
TE65010 3 TELEMECANIQUE LIMIT SWITCH, ROTARY HEAD l/S
TE65015 3 TELEMECANIQUE LIMIT SWITCH, VAR. ARM
LllOOOO 1 AQUILINE FOOTSWITCH, LINEMASTER, #491-S
WR16405 TBD CAROL SUPER VU-TRON 16/4 COIL CORD, 36" SO 600V
EFllOOO TBD HEYCO 3/4" SEALTITE - LIQUID TIGHT CONDUIT
BE12500 TBD HEYCO 3/4" SEALTITE STRAIGHT THRU ELBOW FITTING
EF10500 TBD HEYCO 1/2" SEAL TITE - LIQUID TIGHT CONDUIT
BE14000 TBD HEYCO 1/2" SEALTITE STRAIGHT THRU ELBOW FITTING
WR18390 TBD CAROL SUPER VU-TRON 16 AWG. 600V 3/C LIMIT SW SOOW CABLE
WR18550 TBD CAROL SUPER VU-TRON 18 AWG. 600V 7 /C LIMIT SW SOOW CABLE
WR10500 TBD THERM-0-LINK 14 AWG. RED, PANEL WIRE
WR11500 TBD THERM-0-LINK 16 AWG. BLUE, PANEL WIRE
WR40080 TBD THERM-0-LINK 16 AWG. YELLOW, PANEL WIRE
WR40055 TBD THERM-0-LINK 16 AWG. BLUE/WHITE, PANEL WIRE
WR10070 TBD THERM-0-LINK 12 AWG. GREEN, PANEL WIRE
WR13000 TBD THERM-0-LINK 16 AWG. GREEN, PANEL WIRE
WR10575 TBD THERM-0-LINK 14 AWG. WHITE, PANEL WIRE
WR11000 TBD THERM-0-LINK 14 AWG. BLACK, PANEL WIRE
BILL OF MATERIALS ""'""'°" ....
BACE LLC 30 MAR 17 MOOC!LNO::
HDMOTORVOLTNit:
480V\60Hz\3 PHASE
ENmM:ER:
120VAC 24VDC
af
THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
HD MODELS
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS
THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY
FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE.
BACE LLC322 West 32nd Street Charlotte,
NC 28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.comMODEL NO:
CUSTOMER: DRAWN BY:
CHECKED BY:
REVISED BY:
DATE:
UNITS:
SHEET:
SCALE:
OFXHD
30 NOV 150.13
ASSEMBLY VIEW
INCHES
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42A
B
CDEF
GH
I
J
KL
MN
O
PQ
R
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TU
V
W
X
Y
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AA
BB
CC
987654321
FF
EE
DD
CC
BB
AA
Z
Y
X
V
UT
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QP
O
N
M
L
K
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I
H
G
F
E
D
C
B
A
W
=
0.5"
0.5" / SCALE
15.2515.0014.00
16.00
38.03
2.00
24.50
1.63
40.21
9.13
23.00
20.38
2.00 5.13
XHD MODELS
PARTS LISTDESCRIPTIONPART NUMBERQTYITEM
TUBE NUT/4BR1050041NUT/10 BR1200032SLEEVE/4BR1300043SLEEVE/10BR1450034ADAPTER/4-4BR16000 25ELBOW/4-4BR24000 26ELBOW/10-8/D-TBR2750117NIPPLE/4-4BR3600018ELBOW/4-4BR4150019TEE/4-4-4 BR45500110CONNECTOR/4-4 BR48500 211CONNECTOR/12-12BR52500112CONNECTOR/16-16BR58000 113PLUG/4 BR59000414PLUG/12BR61500 215ELBOW/10-10/FORGEDBR67500216ELBOW/12-10BR68575 117ELBOW/10-8BR71470 118ELBOW/12-12BR71500 119PUMP/3.7GPMBS21150 120GASKETCG10500 121GASKETCG11250122TANK/40 GALHM65042123SERVICE PLATEHP10100 124PIPE/1"X24"HP24231 125BREATHERLH11000126STRAINER/(3/4)"LH50000127SWITCH/FOOTLI10000 128CHECK VALVEMD10050 129PRESSURE SWME12276130OIL LEVEL SWME12870131TERMINALME13730 132MOTOR/10HP/3PHMG10100-2 133OIL LVL GAGEMH11880134U CHANNEL GASKETMP33050135VALVE/FLOW CONTROLNA13000 136VALVE/G06/C7YNA44560237PUMP/14.5 GPMNA60502 138BLOCK/UNLOADINGNK12820139SUBPLATENK13000 140CORKNONE141PRESSURE GAUGEPD11200142CHECK VALVE/0.5"ST10600 143VALVE/RELIEFSU10000144SWITCH/LIMIT/ARMTE65025 345STRIANER/1"UC21000146COUPLING/STEEL/0.5"US44505 147COUPLING/(3/4)" US45005148COUPLING/1.5"US46505 149PLUG/0.5"US57500150PLUG/1.5"US59500151ELBOW/1"US68500 152VALVE/UNLOADYU10500 153
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS
THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY
FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE.
MODEL NO:
CUSTOMER: DRAWN BY:
CHECKED BY:
REVISED BY:
DATE:
UNITS:
SHEET:
SCALE:
OFXHD
30 NOV 150.19
EXPLODED VIEW
INCHES
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42A
B
CDEF
GH
I
J
KL
MN
O
PQ
R
S
TU
V
W
X
Y
Z
AA
BB
CC
987654321
FF
EE
DD
CC
BB
AA
Z
Y
X
V
UT
S
R
QP
O
N
M
L
K
J
I
H
G
F
E
D
C
B
A
W
=
0.5"
0.5" / SCALE
37
45
42
21
40
6
14
1
11
3
16
12
1
36
20
45
50
3
37
47
34
28 1927
25
45
14
26 15
44
1146
33
15
52
51
3117 48 5
49
4
24 10 30
53
8
2
42
5
9
13
7
22
41
39 14
32
43
35
3
16
14
1
29
18
6
2
38
31
4
Click
on
for v
alve
repl
acem
ent i
nstr
uctio
nsCl
ick o
n fo
r rel
ief v
alve
adj
ustm
ent i
nstr
uctio
ns
Click on for pressure switch adjustment instructions
BACE LLC322 West 32nd Street Charlotte,
NC 28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
XHD MODELS
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS
THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY
FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
MODEL NO:
CUSTOMER: DRAWN BY:
CHECKED BY:
REVISED BY:
DATE:
UNITS:
SHEET:
SCALE:
OFXHD
18 AUG 16
N.A.
HYDRAULIC SCHEMATIC
N.A.
1 2 3 4 56
7 8 910
11 12 1314 15 16 17 18 19 20 21 22 23 24 25 26
27 28 29
30
31 32 33 3435
3637
38 39 40 41 42
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
987654321
FF
EE
DD
CC
BB
AA
Z
Y
X
V
U
T
S
R
Q
P
O
N
M
L
K
J
I
H
G
F
E
D
C
B
A
W
=
0.5"
0.5" / SCALE
BACE LLC322 West 32nd Street Charlotte,
NC 28206 PHONE: (704)394-2230
FAX: (704)394-2210 www.bacecorp.com
XHD MODELS
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
CUSTOMER SUPPLIED DISCONNECT AND CUSTOMER SUPPLIED POWER
480V - 3 PHASE - 60 Hz
1-t3 ___ F ____ t17LEGEND
I I FUSED DISCONNECT WITH INTERLOCK
CABINET 120V ( +) WIRING
CABINET 120V (·) WIRING
CABINET GROUND WIRING
TERMINAL TB1
I I I 1011 1 0 13 I I I I I I I I I
L_ _J
1 023
MC103 MOTOR CONTACTOR OL103
,-----------7 ,----------7
W1RENO
WIRE SOURCE & DESTINATION ARROW
1022 I L 1 T1 I I L1 T1
c__ ___________ ___t--r,..._----<1�, r<r--O___J_----�
4
1021 I I I I I I I I
L2 i T2IIL2 ,1 T2 '---------+-------<,__ ____ .j_.r,____ �
MOTOR I I I r0---<l---l-------i M MOT1041 1 I I I I I I
L3 i T3llu ! T3 '-----------�--------!,.------l----1>---- f-----------0-- ;-0--C>-+-----'
480V ,-
I I I I
120V L_
XF107
I I I I L ___________ � L __________ �
FU109
1
E-STOP PB110
I NC I I I I
PB111 NC E-STOP
� K� SWITCH ON OFF KS113
00
1
...
THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
-�
MODEL NO:
!116:JNHR:
POWER DISTRIBUTION OAff:
BACE LLC 1 JUN 16
XHDMOTOllYOt.TAGt:
480V\60Hz\3 PHASE
COJffltOLVOLTAGE:
120VAC 24VDC
2
2 00
2
SHEET
af
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
XHD MODELS
2 00
2 01
2 0 2
2 03
2 04
2 05
2 06
2 07
2 08
2 09
2 10
2 11
2 1 2
2 13
2 14
2 15
2 16
2 17
2 18
2 19
1 1
119
TRIPPED LT 2 01
□f-4
-----l'@f---------1 1--�---, / ' ® D/S PB�0 2 D/S 2 0 2 5 R2 5A 1A R3
r----<�<>---0-------�----'I--J-----f7------o--'-
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1 119
2
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4A
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R3 4B M
I I L _______ _ Rl 6A
DN SOL SOL 2 04
8
'-----------f"l------l f-----------D-- ----7 I I
10 I PB 2 05
7 n-----o 0---------------...------{Rl J--------1 NO
LS 2 06-5 Rl
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_____ __,.,J
NOHC
DOOR SW PROX DS 2 11
3000PSI P/S 2 08
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R2
3A
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L/S 2 08- 2
L/S 2 09- 2 11
NOHC
'----------I J--------------------+--------IR21------
1 2 c_ ____ ---c'"""o------------------------------------cl------lR3J-----�
NCHO
LEGEND
□ !ll I.ill iio II
WIRENO
CABINET 120V ( +) WIRING
CABINET 120V (-) WIRING
CABINET GROUND WIRING
CABINET 24V ( +) WIRING
CABINET 24V (-) WIRING
CABINET SAFETY OROJIT WIRING
CABINET JUMPER WIRING
CABINET UNKNOWN WIRING
COMMON TERMINAL
TERMINAL TB1
TERMINAL TB2
TERMINAL TB3
TERMINAL TB4
WIRE SOURCE & DESTINATION AAAOW
JUMPER
ELECTRICAL SCHEMATIC SHEET
THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
DESCRIPTION:
BACE LLCMOOEl.HO:
fHCmlEa:
.. ,.
1 JUN 16 HOTORVOI.TMilf:
XHD 480V\60Hz\3 PHASE
COHTilOLVOI.T.-GE: of
120VAC 24VDC
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
XHD MODELS
0 0 I�/
I _________________________________________________ l 460 VO�T�-i�
I KS113 I I PB203 I OFF ON
15
I PB202 I DOWN
RESET"
11
11
11
11
11
11
I
I
I
I
I
I
I
I
' I
______________________________________________________________ J
0
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
MO<M!LNO:
ENmNl:ER:
0
FRONT PANEL
1 JUN 16
XHDMOTORVOLTAGI!:
480V\60Hz\3 PHASE
120VAC 24VDC
SHEET
of
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
BACE LLC
XHD MODELS
MO<M!LNO:
ENmNl:ER:
INTERIOR PANEL SHEET
BACE LLC.....
1 JUN 16
XHDMOTORVOLTAGI!:
480V\60Hz\3 PHASE
CONllU)I.VOI.TMIE:
120VAC 24VDC
of
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
XHD MODELS
TELEMECANIQUE L/S FULL BALE
r--------------w-------7r-----------------7
j DOOR SW ::...J NC= # 4A RED & # 5 ORA NGE L- j J #4B WHITE&BLA CK
�
J 1 us#1 3"
NO= #N
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11:���
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ONO :�
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1 I TE65030 ,if--GREEN I I g
Nc #4:sR��NGE
I �======================�r=================1 j BALE SIZE 93" J j #3A WHITE fl j I L/S#2 � NO# 3AWHITE-#11 BLACK �- I I L/S#2 #11 BLACK O I j
3 NC # 3A WHITE -#3 RED j O N C #3 RED
fG�i:--------±=��-------� �------�ow,n
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L/s#3 ___J NC = # 3 RED ••• # 7 ORA NGE L-j NO j I 3" NO= # 10 WHITE--- #2 WHITE/BLACK 11" I L/S#3 #2WHITE&BLACK #4ABLUE
j NO = # 5 BLACK ••• # 4A BLUE j j o N C #3 R ED j L.!E65020 - - - - - - - - ,if--GREEN - - - - - - - _J L - - - - - - - - -
0 - - -#7 ORANGE - Jr----------------------7,-----------------7
I UP STOP ::...J 10s"
L- I I �0 I I L/s#4 NC = # 1 WHITE •• # 7 BLACK j 3" 10" I L/S#4 ° 0 # 1 WHITE I ITE65020 ,if--GREEN I L _ _ _ _ _ _ _ _ _
g Nc
_ #7 BLACK _ J �A
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3" NO= # 10 BLACK ••• #2 WHITE 13" j L j FOOT SW ,1f----GREEN - - - - - - - - - - - - - - - - -
L ______________________ _J r----------------------7
I VALVE 12" I I 4 COND
::...JcoM # s WHITE --- # s BLACK --- # SA RED L.- Ir 1r
I 1 1f----I
L ______________________ _J r----------------------7
I PRESSURE ::...J L-I
I SWITCH 4" COMM.#7 NO #3 1" I I NC#2 I L ______________________ _J
US2
OIL
P/S V L/S1 US3
RESET
CONTROL BOX 14x12
CONTROL BOX 14x12 NEMA 4 EXM
MO<M!LNO:
ENmNl:ER:
LIMIT SWITCH DIAGRAMS SHEET
BACE LLC.....
31 MAY 16
XHDMOTORVOLTAGI!:
480V\60Hz\3 PHASE
CONllU)I.VOI.TMIE:
120VAC 24VDC
of
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
XHD MODELS
ITEM # PAR #T QTY MFG DESC1 CA90129 1 CARLO GAVAZZI MOTOR CONTACTOR
2 CA90450 1 CARLO GAVAZZI MOTOR CONTACTOR OVERLOAD
3 MC11750 1 MICRON 208V‐460V‐115V TRANSFORMER
4 LF13500 1 LITTLEFUSE BLF‐2 FUSE/250V
5 ID14000 3 CARLO GAVAZZI RELAY BASE
6 AA12125 3 CARLO GAVAZZI RELAY
7 TE29990 5 HYDROLEC BLANK LEGEND PLATE‐SQUARE‐PB & LT
8 TE12000 1 SCHNEIDER PUSH BUTTON MOMENTARY ‐ GREEN
9 TE12000 1 SCHNEIDER PUSH BUTTON MOMENTARY ‐ YELLOW
10 TE83200 4 SCHNEIDER NORMALLY OPEN CONTACTOR
11 TE83210 1 SCHNEIDER NORMALLY CLOSED CONTACTOR
12 TE20000 5 SCHNEIDER SWITCH BASE
13 ME12110 2 HONT LED MINI LAMP RED 110V
14 TE83400 1 SCHNEIDER KEY SWITCH ‐ MAINTAINED 2 POS. SPRNG CNTR
15 TE13000 1 SCHNEIDER ESTOP MUSHROOM BUTTON MAINTAINED RED
16 TE30600 1 SCHNEIDER LEGEND ESTOP
17 TE10000 1 SCHNEIDER PUSH BUTTON RESET ‐ RED
18 TE30500 1 SCHNEIDER LEGEND RESET PUSH BUTTON
19 ME11511 4 HYDROLEC GROUND BLOCKS FOR 6‐14 AWG. GROUND WIRE
20 ME13715 16 ENSTO TERMINAL BLOCK
21 EL8050 1 EXM 5X9X4_NEMA 4X REMOTE
22 EL10125 1 EXM 14X12X6 ENCLOSURE WITH BACK PANEL
23 TE65030 1 TELEMECANIQUE LIMIT SWITCH, (2NO & 2NC) WITH PLUNGER
24 TE65020 3 TELEMECANIQUE LIMIT SWITCH, WITH ROLLER PLUNGER HEAD
25 TE65000 3 TELEMECANIQUE LIMIT SWITCH, BODY SW, NEMA 4
26 TE65010 3 TELEMECANIQUE LIMIT SWITCH, ROTARY HEAD L/S
27 TE65015 3 TELEMECANIQUE LIMIT SWITCH, VAR. ARM
28 LI10000 1 AQUILINE FOOTSWITCH, LINEMASTER
29 TBD 1 HEYCO 3/4" LIQUID TIGHT CONDUIT
30 TBD 1 HEYCO 3/4" SNAP‐IN FITTING
31 TBD 15' HEYCO 1/2" LIQUID TIGHT CONDUIT
32 TBD TBD HEYCO 1/2" SNAP‐IN FITTING
33 WR18390 TBD CAROL SUPER VU‐TRON 16 AWG. 600V 3/C LIMIT SW SOOW CABLE
34 WR18550 TBD CAROL SUPER VU‐TRON 18 AWG. 600V 7/C LIMIT SW SOOW CABLE
35 WR16405 24' CAROL SUPER VU‐TRON 16/4, VW‐1, 600V, FOOT SW, COIL CABLE, SOOW
36 TBD TBD THERM‐O‐LINK 16 AWG. BLUE, 24V PANEL WIRE
37 TBD TBD THERM‐O‐LINK 16 AWG. YELLOW, 24V PANEL WIRE
38 TBD TBD THERM‐O‐LINK 16 AWG. BLUE/WHITE, 24V PANEL WIRE
BACE LLC322 West 32nd StreetCharlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
XHD
XHD MODELS
SECTION A-A
SCALE .16:1
A
A
1
1
2
2
3
3
4
4
A A
B B
C C
D D
15.00
3
5
.
5
5
3
3
.
6
3
1.94
29.75
31.38
44.48
VMAXX MODELS
BACE LLC.VMAXXDate: 25 Jan 2015
PARTS LIST
DESCRIPTIONPART NUMBERQTYITEM
TUBE NUT 318-4BR1050041
318-10 NUTBR1200032
SLEEVE 319-4BR1300043
319-10 SLEEVEBR1450034
2404-4-4 ADAPTER, STBR16000 15
2501-4-4 ELBOWBR24000 26
TAPPED 2501-10-8 ELBOWBR27500 17
5404-4-4 NIPPLEBR3600018
5504-4-4 ELBOWBR4150019
5605-4-4-4 TEEBR45500110
6400-4-4 CONNECTORBR48500 311
6400-12-12 CONNECTORBR52500112
6405-16-16 CONNECTORBR58000 113
6408-4 PLUGBR59000414
6408-12 PLUGBR61500 215
6801-10-10 ELBOW (FORGED)BR67500216
ELBOW 6801-12-10BR68575 117
6806-10-8 ELBOW SAE 10 NPBR71470 118
6806-12-12 ELBOWBR71500 119
HYDROLEC 032 PUMP 5.2 GPMBS22000120
GASKET DO2CG10500 121
GASKET, CORK 5x5x1/8 4 holesCG11250122
CARTRIDGE VALVE FOR SU44250 CB17A3CHLGC21500 123
CARTRIDGE VALVE FOR SU44250
CC17A3050N
GC21600124
34X15X31 SUB. 55GAL TANKHM65046125
1/4X16" 4000PSI JIC BOTH ENDHOSE 45 126
3/4X24 JIC SWIVEL HOSE 5000PSIHOSE 12127
PEC-8-3/4-100 STRAINERLH50000128
CV10-20-5 CHECK VALVEMD10050 129
CD174-1000-3000PSI/NASONME12276130
OIL LEVEL SW GEMSME14250131
ENSTO-KB612.12 TERMINALME13730 132
5IN OIL LVL GAGE SG-5-T-GMH11880133
U CHANNEL GASKETMP33050134
OCY-G01-W-Y-E20 VALVENA13000 135
DSS-G06-C7Y-ER-C115-E12 VLVNNA44500236
14.5GPM REV PUMP/5-8S/BHA2-27-E722-BS25120137
NK12820138
NKK D06 SUBPLATENK13000 139
CFIP-280A GAUGE 4000PSIPD11200140
1/2 CHECK VALVE 65PST10600 141
RPEC-FAN RELIEF VALVESU10000142
REGEN BLOCK W.ORING-NOVALVE#948901SU44250143
SE-1457 STRIANER 1"UC21000144
HALF COUPLING 1/2 STEELUS44505 145
HALF COUPLING 1.5 STEELUS46505 146
1/2 PLUGUS57500147
1 1-2 PLUGUS59500148
1" ELBOW, FEMALEUS68500 149
10HP 3PH SUB DUALFACEWG14050150
UNLOAD V. UG-03-2-4 FLOW UPTO 16GPMYU10500 151
1
1
2
2
3
3
4
4
A A
B B
C C
D D
BACE LLC.VMAXXDate: 25 Jan 2015
5020 16 4 244 1437 1851
41
4
2
38
16
7
11
29
22
2
4
31
149
32
6
3
34
26
10
9
8
5
1 3 61 30
17
27
45
47
13 11
12
14
1328 1946 48
15 1540 143
42
36 35
24
23 36
43
21
11
33
39
14
Click on for motor wiring instructions
Click on for relief valve adjustment instructionsClick on for valve replacement instructionsClick on for pressure switch adjustment
VMAXX MODELS
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN IS
THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED,
LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY
FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
MODEL NO:
CUSTOMER:
DRAWN BY:
CHECKED BY:
REVISED BY:
DATE:
UNITS:
SHEET:
SCALE:
OFVMAXX
18 AUG 16
N.A.
HYDRAULIC SCHEMATIC
N.A.
1 2 3 4 56
7 8 910
11 12 1314 15 16 17 18 19 20 21 22 23 24 25 26
27 28 29
30
31 32 33 3435
3637
38 39 40 41 42
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
987654321
FF
EE
DD
CC
BB
AA
Z
Y
X
V
U
T
S
R
Q
P
O
N
M
L
K
J
I
H
G
F
E
D
C
B
A
W
=
0.5"
0.5" / SCALE
BACE LLC322 West 32nd Street Charlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
VMAXX MODELS
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
CUSTOMER SUPPLIED DISCONNECT AND CUSTOMER SUPPLIED POWER
480V - 3 PHASE - 60 Hz
1-t;----�----�7I I FUSED DISCONNECT WITH INTERLOCK I I I 1012 1013 I I I I I I I I I L_ _J
1021
OVERLOAD REPLACMENT CHART LEGEND HP 208 230 460 575
l0HP 32A 28A 14A llA ORCUTT BREAKER CHART
208V /60Hz/3PH/60A ORCUIT BREAKER 230V /60Hz/3PH/60A ORCUIT BREAKER 460V /60Hz/3PH/25A CIRCUIT BREAKER 575V /60Hz/3PH/20A ORCUIT BREAKER
MOTO�cc�'IJACTOR 0���6AD
W1RENO
,-----------7 ,----------7
CABINET 120V ( +) WIRING
CABINET 120V (·) WIRING
CABINET GROUND WIRING
TERMINAL TB1
WIRE SOURCE & DESTINATION ARROW
1022 I L1 T1 I I L1 T1 '------.-------..Ll-0----1,i-o-+----+o--i, ,-o--(}-..L--�
1023 I I I I I I I I I I I L2 i T2 I I L2 ! T2
'---------f----------1--{,-----l,� ,-0--{,---1---� 10HP/3 PHASE
4
1 I I I I I I
L3 I T3 I I L3 1 T3 '-------------4----E-------l--{l>-----l l l-O--J---------' r<>--Cf-+--J
FU1061
FU108
I I I I L-----------� L __________ �
K&NM/cH KS108 ....:::,_ FFl----1�
3'"° o-.1-.--
4--r11--_J
4
00 4
E-STOP ES110
11 I 12 I I I I
21 22
THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
POWER DISTRIBUTION """"""'� C>Aff:
BACE LLC 31 MAY 16 MODEL NO:
VMAXXMOTOflvot.TAGr:
480V\60Hz\3 PHASE
UIGlNHR: CONTIU>LYOLTAGE:
120VAC 24VDC
8
8
2 00 8
SHEET
"
BACE LLC322 West 32nd Street Charlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
VMAXX MODELS
2 00
2 01
2 02
2 03
2 04
2 05
2 06
2 07
2 08
2 09
2 10
2 11
2 12
2 13
2 14
2 15
2 16
2 17
2 18
2 19
4A 1
119
4A R3-202 5
13 14
L/S 3
R2-202 5A 11 12
DOWN PB2 02
13 14
1A R3-2021 11 12
4 BJ
Ps!o3 UP STOP --'- L/S 2 03-4 Rl
TRIPPED LT2 01
X�X2(§
UP SOL SOL2 03
8
1 119
L/S 2 03 .,__ _ ____,, 0---------+---------<l-=,l,-_------f--------J 1------Hl--------(,-JirO-------➔
I NO NC 13
4A R3-204
10
14
48 M
I I L _______ _ ----7
I I
I PB2 05
Rl 6A DN SOL SOL2 04
RC205 7 -----0 0--------------------( Rl!----------,
NO
LS 2 06-5 Rl
NO
c___L..:.
/-S,._
2_07,o---- 3 __ -ffi-2-1'--------'R1--.2
f-----+-------L-/
--0
S 2�
0:rc7
<----3
_____ --m3
NOHC
3000PSI P/S 2 08 NO
R2
DOOR SW PROX DS 2 11
NCHO
LEGEND
CABINET 120V ( +) WIRING
CABINET 120V (-) WIRING
CABINET GROUND WIRING
CABINET JUMPER WIRING
0 COMMON TERMINAL
1§1 TERMINAL TBL
him\ WIRE SOURCE & DESTINATION � AAAOW WIREN0
THIS DRAWING AND ALL THE INFORMA TJON CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
3A
DESCRIPTION:
"'°"""
ltN<rnlmt:
NCHO
R4
FULL R4 11 LT210
/
/ '
R2
LOAD SENSO R 13
R4 NOHC
12
R3
RELAY LOGIC ''""
BACE LLC 31 MAY 16
VMAXXMOTORVOLTAIZ:
480V\60Hz\3 PHASE
120VAC 24VDC
8
SHEET
of
BACE LLC322 West 32nd Street Charlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
VMAXX MODELS
0 0 ,--����������������������������������������������--------------7
( I 460 VOLTS 1--,\: 1-------------------------------------------- ---------,
11
I KS113 I I PB203 I OFF ON UP
8
□·m
I PB202 I 8
DOWN
I
I
I
I
______________________________________________________ J
11
11
11
11
11
11
I
I
I
I
I
I
I
I
' I
______________________________________________________________ J
014x12x6 NEMA 4-12
EXM ENCLOSURE
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
""'""'°"
MOOC!LNO::
ENmM:ER:
0
FRONT MAIN PANEL ....
BACE LLC 31 MAY 16 MOTORVOLTNit:
VMAXX 480V\60Hz\3 PHASE
COfmU)t_VOt.TMlE:
120VAC 24VDC
SHEET
af
BACE LLC322 West 32nd Street Charlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
VMAXX MODELS
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
""'""'°"
MOOC!LNO::
ENmM:ER:
INTERIOR PANEL SHEET
BACE LLC ....
31 MAY 16 MOTORVOLTNit:
VMAXX 480V\60Hz\3 PHASE
COfmU)t_VOt.TMlE:
120VAC 24VDC
af
BACE LLC322 West 32nd Street Charlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
VMAXX MODELS
TE LIMIT SWITCH &PROX SW/LOAD SENSOR FULL BALE
r--------------w-------7
I DOOR SW ___. L- II L/s#1 3
,. NO #4A WHITE 10" #12BLACK I
I TE82100 · 1 lf-- GREEN I L----------------------�
r----------------------7
I GATE 97" IL/s#3 ___J NC = # 3 RED ••• # 7 ORANGE L-
I 3" NO= # 10 WHITE --- # 2 WHITE/BLACK 11" I I NO = # 5 BLACK --- # 4A BLUE 1 TE65020 ,if-- GREEN L----------------------� r----------------------7
I UP STOP 116" I I L/S#4 � NC = # 1 WHITE -- # 7 BLACK L:;f.. I I TE65020 ,if-- GREEN I L----------------------� r----------------------7
I ANSI ====' 15" c==
== II L/S#5 ___. I I 3" NO= # 10 BLACK --- # 2 WHITE 13" I FOOT SW ,if-- GREEN L----------------------�r----------------------7
I VALVE 96" I I 4 COND ___.COM # 8 WHITE --- # 6 BLACK --- # 6A RED L..- I r 1r I 11f-- I L----------------------�r----------------------7
I PRESSURE=========== I I SWITCH 7- COM. #2 lf. I I N0#3A IL _____________________ _J
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
MO<M!LNO:
ENmNl:ER:
,-----------------7
I L/S#1 fr I I #4A WHITE #12 BLACK I I XS7-C40MP230H7 N�C I L-----------------�
,-----------------7 I #10WHIT
=tl;#5 BLACK I
I L/S#3 #2 WHITE&BLACK NO #4A BLUE I
I 0Nc #3RED I L
O #7 ORANGE J
,-----------------7 I o oo I I L/S#4 °
0 #1 WHITE I ONC
L _________ o __ #7BLACK _J
,-----------------7
I #2WHITE - � I I L/S#5 � #10BLACK I L _________________ J
US4
OIL
P/S V L/S1 L/S3
CONTROL BOX 14x12
RESET (2014)
LIMIT SWITCH DIAGRAMS SHEET
BACE LLC .....
31 MAY 16
VMAXXMOTORVOLTAGI!:
480V\60Hz\3 PHASE
CONllU)I.VOI.TMIE:
120VAC 24VDC
BACE LLC322 West 32nd Street Charlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
VMAXX MODELS
BOM: (VMAXXITEM#
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PART# QTY MFG
CA90129 1 CARLO GAV A2ZI
CA90450 1 CARLO GAV A2ZI
MC11750 1 MICRON
LF13500 1 LITTLEFUSE
ID14000 4 CARLO GAV A2ZI
AA12125 4 CARLO GAVA2ZI
TE29990 5 HYDROLEC
TE12000 1 SCHNEIDER
TE12000 1 SCHNEIDER
TE83200 4 SCHNEIDER
TE83210 1 SCHNEIDER
TE20000 5 SCHNEIDER
ME12110 2 HONT
TE83400 1 SCHNEIDER
TE13000 1 SCHNEIDER
TE30600 1 SCHNEIDER
TElOOOO 1 SCHNEIDER
TE30500 1 SCHNEIDER
ME11511 4 HYDROLEC
ME13715 16 ENSTO
EL8050 1 EXM
EL10125 1 EXM
TE65030 1 TELEMECANIQUE
TE65020 3 TELEMECANIQUE
TE65000 3 TELEMECANIQUE
TE65010 3 TELEMECANIQUE
TE65015 3 TELEMECANIQUE
LllOOOO 1 AQUILINE
TBD 1 HEYCO
TBD 1 HEYCO
TBD 15' HEYCO
TBD TBD HEYCO
WR18390 TBD CAROL SUPER VU-TRON
WR18550 TBD CAROL SUPER VU-TRON
WR16405 24' CAROL SUPER VU-TRON
TBD TBD THERM-0-LINK
TBD TBD THERM-0-LINK
TBD TBD THERM-0-LINK
THIS DRAWING AND ALL THE INFORMATION CONTIANED HEREIN JS THE EXCLUSIVE PROPERTY OF BACE LLC. THIS DRAWING CANNOT BE COPIED, LOADED OR ANY PARTS OR INFORMATION DISSEMINATED IN ANY FASHION WITHOUT THE EXPRESS WRITTEN PERMISSION OF BACE LLC.
DESC
MOTOR CONTACTOR
MOTOR CONTACTOR OVERLOAD
208V-460V-115V TRANSFORMER
BLF-2 FUSE/250V
RELAY BASE
RELAY
BLANK LEGEND PLATE-SQUARE-PB & LT
PUSH BUTTON MOMENTARY - GREEN
PUSH BUTTON MOMENTARY - YELLOW
NORMALLY OPEN CONTACTOR
NORMALLY CLOSED CONTACTOR
SWITCH BASE
LED MINI LAMP RED 110V
KEY SWITCH - MAINTAINED 2 POS. SPRNG CNTR
ESTOP MUSHROOM BUTTON MAINTAINED RED
LEGEND ESTOP
PUSH BUTTON RESET - RED
LEGEND RESET PUSH BUTTON
GROUND BLOCKS FOR 6-14 AWG. GROUND WIRE
TERMINAL BLOCK
5X9X4_NEMA 4X REMOTE
14X12X6 ENCLOSURE WITH BACK PANEL
LIMIT SWITCH, (2NO & 2NC) WITH PLUNGER
LIMIT SWITCH, WITH ROLLER PLUNGER HEAD
LIMIT SWITCH, BODY SW, NEMA 4
LIMIT SWITCH, ROTARY HEAD L/5
LIMIT SWITCH, VAR. ARM
FOOTSWITCH, LINEMASTER
3/4" LIQUID TIGHT CONDUIT
3/4" SNAP-IN FITTING
1/2" LIQUID TIGHT CONDUIT
1/2" SNAP-IN FITTING
16 AWG. 600V 3/C LIMIT SW SOOW CABLE
18 AWG. 600V 7 /C LIMIT SW SOOW CABLE
16/4, VW-1, 600V, FOOT SW, COIL CABLE, SOOW
16 AWG. BLUE, 24V PANEL WIRE
16 AWG. YELLOW, 24V PANEL WIRE
16 AWG. BLUE/WHITE, 24V PANEL WIRE
BILL OF MATERIALS .....
BACE LLC 31 MAY 16 MO<M!LNO: MOTORVOLTAGI!:
VMAXX 480V\60Hz\3 PHASE
ENmNl:ER: CONllU)I.VOI.TMIE:
120VAC 24VDC
SHEET
of
BACE LLC322 West 32nd Street Charlotte, NC 28206
PHONE: (704)394-2230 FAX: (704)394-2210 www.bacecorp.com
VMAXX MODELS