download ... ceil company profile
TRANSCRIPT
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
COMPANY PROFILE
CERTIFICATON ENGINEERS INTERNATIONAL LIMITED
A Wholly Owned Subsidiary of Engineers India Limited –
A public Sector Undertaking
D-101 – 106, ITC, First Floor CBD-Belapur Railway Station Complex
Sector-11, Navi Mumbai – 400 614 Tel: 91-22-67958700
FAX: 91-22-67958701 / 02
E-mail: [email protected] Website: www.certificationengineers.com
Accredited as per ISO 9001: 2008 – Quality Management System NABCB Accredited as per ISO 17020 (Type – A Inspection Body) PNGRB Approved for TPI & ERDMP of Downstream facilities
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
INDEX
Sr.No. Description
1. The Company
2. The Parent Company
3. CEIL/EIL Offices
4. Strength of CEIL
5. Services offered by CEIL
6. Brief scope of CEIL services
7. Areas of Certification Expertise
8. Worldwide Inspection
9. Major Projects Carried out
10. CEIL’s Esteemed Customers
11. Major Equipments Inspected
12. Quality System
13. Health, Safety & Environment
14. Human Resources
15. Organogram
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
1. The Company:
Certification Engineers International Limited (CEIL), a wholly owned subsidiary of
Engineers India Limited (EIL), a Govt. of India Undertaking, was incorporated in 1994 with
objective to undertake Certification, Re-certification, Safety Audit and HSE Management
Systems activities for Offshore and Onshore Oil & Gas facilities. It also undertakes ‘Third
Party Inspection’ of equipments and installations in hydrocarbon and other quality sensitive
sectors of Industry. Off late CEIL has diversified into Infrastructure development, Technical /
Safety Audits & ERDMP Accreditation of downstream facilities, Hazard & Operability
(HAZOP) studies and Quantitative Risk Assessments (QRA) & Energy Service Contracting
(ESCO) business areas.
CEIL was evolved from Engineers India certification Agency (EICA) which had been carrying
out certification function as division of EIL since 1984. Since inception, more than 60
platforms and 2500 Km length of Submarine pipelines have been certified. And after
incorporation into CEIL, it has completed certification of 6 major Offshore Process and Well
Platforms, certification of 2 Process Platform Modifications, laying of about 1000 Km
Submarine Pipelines and about 2000 Km Cross Country Pipelines for transportation of
Petroleum products. In addition to these major projects, a variety of Certification and Third
Party Inspection projects were also completed.
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
2. The Parent Company:
Engineers India Limited (EIL) a Govt. of India Undertaking established in 1965, under
Ministry of Petroleum and Natural Gas, is a Design, Engineering, Procurement, Construction,
Commissioning and Project Management & Consultancy company in the field of Oil & Gas
process facilities, Petrochemicals, Pipelines, Chemical & Fertilizer, Metallurgy, Civil
Infrastructure etc. It also provides specialized services in domains such as Environment,
Heat & Mass Transfer, Information Technology, Plant Operation, Safety & Risk Analysis,
Advance Control & Optimization and Specialist’s Materials & Maintenance etc. EIL has been
responsible for implementing a number of prestigious national and international projects.
Starting with Petroleum refining it has diversified and excelled in Offshore Engineering,
Pipelines, Petrochemicals, and Metallurgy etc.
EIL today provides a complete range of Project services in the above-mentioned fields and
has emerged as Asia’s leading Design and Engineering Company. EIL is having highly
qualified and experienced manpower of about 2900, out of which two-thirds are technical
professionals and has cumulative experience of about 50,000 man-years.
3. CEIL/EIL Offices: Head Office: D 101 – D 106, First Floor, International Technology Centre CBD-Belapur Railway Station Complex Navi Mumbai-400 614 Tel: 91-22-67958700 FAX: 91-22-67958701 / 2
E-mail: [email protected], [email protected] Website: www.certificationengineers.com
Regd. Office: E.I. Bhawan, 4th floor, 1, Bhikaiji Cama Place, New Delhi, India. Pin Code-110066. Telephones: 91- 11-26101265, 26102121. Fax: 91-11-26164868, 26186245. E-mail: [email protected], [email protected] Website: www.certificationengineers.com
In addition to these, CEIL/EIL has many other inspection offices in all major cities all over India and abroad as mentioned below:
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
IN INDIA: Ahmedabad : 704 & 705, Shapath-I, Opp. Rajpath Club,
Sarkhej Gandhi Nagar Highway,
Ahmedabad 380015.
Mr Vaghela CEIL 9904796649
Tel. : 079-26878975, 26872892.
Fax : 079-26870267.
Bangalore : P.R. Plaza , 2nd Floor, 5, Vatal Nagaraj Road ,
Okali Puram, Bangalore-560021.
Tel.: 080-23147011,23125630, 23127746.
Fax: 080-23127630.
Mr H Raja Rao CEIL 9916460675, [email protected]
Chennai :
Engineers India Apartments, 3rd Floor, AL Block, No. 211,
14th Main Road, Anna Nagar, Chennai-600 040.
Tel. : 044 - 2622 3077, 2622 3063 / 74.
Fax : 044 - 2628 9067.
Mr KK Satagopan CEIL 9381177382
Hyderabad :
79 Building, BHEL, Ramachandrapuram, Hyderabad-502032.
Tel.: 040 23182274, 23025787.
Telefax : 040- 23021451.
Mr Aravind Goud CEIL 9704247222, [email protected]
Kolkata : A.G. Towers, 5th Floor, 125/1, Park Street , Kolkata-700017.
Tel. No.: 033-22276304, 22277305.
Fax: 033- 22278902, Mr DK Deb CEIL 9830030736
Pune : Building No. 4, Office No. 1, Sadhu Vaswani Kunj,
Behind Nehru Memorial Hall, S.V. Road, Pune - 411001.
Tel: 020-26133521, 26129563.
Fax: 020-26137297,
MR AK Jain CEIL Tel NO 9890288714, [email protected]
Vadodara : Regional Office, 4th & 5th Floor, Meghdhanush Bldg.
Race Course Road, Vadodara � 390007.
Tel: 0265-2340520, 2340326,2340368, Fax : 0265-2340519. Visakhapatnam : Canteen Building , 1st Floor, BHPV, Visakhapatnam-530012.
Mr Bhaskar Rao
Tel.: 0891-2737239, 2517834.
Fax : 0891-2517059.
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
Overseas Office
Italy: Via Edolo, 3 Scala A, 20125, Milano Italy .
Tel 00393279061580. 00390236533017
E Mail: [email protected]
Contact: Mr AK Tyagi.
London : Engineers India Ltd, 487, Great West Road, Hounslow,
Middlesex, London TW5 OBS, UK.
Tel.: 0044-208570-5530.
Fax : 0044-208-5704350.
E-Mail: [email protected].
Contact: Mr JRajesh Sinha. Abu Dhabi: Engineers India Limited, Abdulla (ABN AMRO Bldg.,), Al-Salam
Street, PO Box No.126592, Abu Dhabi (UAE) Mr YK Sood, Chief Operating Officer Tel: 009712-6722088, FAX: 009712-6740707,
4. Services Offered by CEIL:
CEIL is India’s leading Certification and Inspection agency for offshore Oil & Gas
Process & Well platforms, Petro-chemical Refineries, Submarine and Cross country
Pipelines etc. CEIL provides services designed to suit project requirements
throughout the life span of a plant / facility from concept to commissioning, revamping
and health check. It promotes Safety, Quality and Reliability throughout the design
and operating life of all types of equipment, structures, pressure vessels, pipelines
and rotating machinery. The services cover all types of capital goods and equipment
during manufacture and erection stages for oil & gas and general engineering
sectors, encompassing;
Review of Detailed Engineering
Independent Analysis and Review of Designs/Drawings
Conformance of Materials & Equipments to National / International Codes
Review and Approval of Inspection Test Plans
Review of Installation, Pre-commissioning and Commissioning Procedures
Third Party Inspection Services / Pre-shipment Inspection
Supervision of Site Construction for cross country water / gas pipelines
PMC Services for Infra structure projects of Municipalities
HAZOP Studies / Quantitative Risk Analysis
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
Technical / Safety Audits, Accreditation of Emergency Response Plans
Energy Efficiency Audit / Energy Service Contracting, Base Line verification
5. Brief Scope of CEIL Services:
5.1 Certification
Certification is a process of independent assessment of engineering design and
method of construction, followed by physical surveys and tests during various stages
viz. procurement, fabrication, examination & testing, installation and commissioning
etc. to ensure that the primary structure, critical equipment and facilities to comply
with the relevant Specifications, Codes and Standards, Safety regulations and
desired Performance requirements. Certification work involves following stages.
Review of Contract / Tender document
Review of Design/ Construction drawings and Calculations
Review and Approval of Construction procedures. (Review and Approval of
WPS, PQR, ITP/QAP, Fabrication, NDT, Heat treatment, Hydrotest
procedures etc).
Inspection of major materials at mill and Review / Verification of MTCs,
Factory Acceptance Test reports of major critical materials, equipment as per
Technical specifications.
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
Witness and Quality Surveillance during various stages of fabrication of
Structures, Pressure vessels, Piping, Cranes etc. at fabrication yard.
Witness and Quality Surveillance during Erection, Installation and
Commissioning.
Review of Inspection Reports & Test results to verify that the work has been
carried out in compliance with specifications, codes and standards.
Issue of Completion certificate after completion of all the work satisfactorily in
compliance with specifications, codes, standards etc.
Certification with respect to quality specifications of Tender and National /
International Standards & Codes.
5.2 Re-certification
Re-certification of existing well/process platforms at periodic intervals ensures that
installations continue to satisfy the requirements of original design and remain fit for
purpose. Re-certification of over 100 platforms has been accomplished so far and
fitness for purpose certificates, as applicable, has been issued. Re-certification
comprises the following activities:
Review of Underwater survey reports of offshore installations conducted by
diving agency.
Structural Integrity and Health Assessment of Structures, Pressure vessels,
Equipments and Piping by carrying out thickness measurement, NDT, Load
testing, Hydrostatic test etc.
Damage Analysis.
Advising the Owner to repair or replace the necessary components to continue
to use the facility.
Repair Engineering.
Crane Survey.
5.3 Third Party Inspection (TPI) Services
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
TPI Services ensure that supply of Materials and Equipments conform to specified
quality & required specifications as per national / international standards. Third Party
Inspection comprises the following activities:
Review and Approval of manufacturing procedures. (Review and Approval of
WPS, PQR, WPQ, ITP/QAP, Fabrication, NDT, Heat treatment, Hydro test, FAT
procedures etc).
Inspection of Major materials at Mill and Review of MTCs, Inspection of major
equipments / systems for factory acceptance as per approved FAT procedure and
review of internal test reports.
Stage wise Inspection / Witness during various stages of fabrication of Structures,
Pressure vessels, Critical Equipments, Piping, Cranes etc. at vendor shop.
Witness and Review of various NDT.
Witness during Erection, Installation and Commissioning Stages.
Review of Inspection reports & Test results to verify the work has been carried out
in compliance with specifications, codes and standards
Issue of Inspection Report incase of any non-conformance.
Issue of Inspection Certificate/Release Note after completion of all the work
satisfactorily in compliance with specifications, codes, standards etc.
5.4 Technical / Safety Audits, ERDMP Accreditation
Review and Approval of Technical Documentation, Safety procedures.
Review, Monitor and supervise the various activities at site for compliance as
per technical standards, specified materials, fabrication, testing, operation &
maintenance, management of change etc.
To supervise overall safety at construction site during offshore /onshore
execution of the project and ensure adherence to the approved Safety
Management System.
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
To verify various emergency preparedness measures, MSDS, safe operating
procedures, availability of fire fighting equipments etc.
To liaise with the client in association with safety officer of client and contractor
for day to day work plans.
To ensure compliance of all the required procedures for issuance of various
work permits, Emergency Response Plan at prominent locations including
Do’s and Don’ts list and display of safety instruction / procedures.
To ensure conducting of daily toolbox meetings, Safety Committee meetings,
periodic mock drills and maintenance of records, incident reporting formats.
Check for competence & training of personnel
Review of all safety reports and issuance of safety completion certificate.
5.5 Progress Monitoring & Expediting
Forwarding necessary information and approvals to contractor to start the
project.
Monitoring the progress by verifying the actual job carried out by the contractor
and reporting same to the client.
Review of milestone certificates
Highlighting the delays in completion of job
Advise necessary steps for completing the project in scheduled time.
5.6 Quantitative Risk Analysis / HAZOP Studies
Studies in the following areas are carried out:
Fatal Accident Rate
Risk to the Environment
Evacuation, Escape and Rescue
Hazard Identification (HAZID)
Hazard Analysis
Consequence Analysis
Risk Summation
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
Mitigation Measures
Report with recommendations to reduce the risk factor is issued after studying the
above.
5.7 Energy Efficiency Audit
In addition to Certification Services, CEIL also carries out Energy Audit, Base Line
Verification of energy intensive facilities e.g. pumping stations, municipal lighting, and
commercial buildings as per client’s requirements. CEIL is also prepared to provide
Energy Service Contracting services (ESCO) for rehabilitation / replacement of
energy inefficient equipments / appliances and to be paid back from affected savings
in energy consumption.
6. Areas of Certification Expertise:
CEIL avails a total synergetic support of its parent company EIL which has skilled
and experienced professionals located at Head Office and spread across India and
abroad who are fully conversant with national and international codes backed by over
4 million man hours of experience. It has on its roll Engineers qualified by various
recognized NDT bodies like ASNT, ISNT and QMS.
CEIL’s expertise covers Design Verification, Quality Services and Commissioning
Assistance on:
High pressure Reactors, Pressure Vessels, Columns, Heat Exchangers,
Reformers of carbon steel, stainless steel, alloy steels & non ferrous materials
Clad Columns, Storage Tanks, Horton Spheres, Mounded Tanks
Equipment for Combustible / Explosive Classifications, Occupational Safety
and Hazardous Area Classifications
Instrument Air / Plant Air Systems, Air Drying Plants, Gas dehydration units
Heating, Ventilation and Air Conditioning (HVAC) Systems
Line Pipes, Pipe Coating and Piping Appurtenances
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
Rotating Machinery such as Reciprocating / Centrifugal / Axial Flow
Compressors, Reciprocating / Centrifugal Pumps, Steam / Gas Turbines,
Diesel / Petrol / Gas Engines, Diesel Generating Sets, Motors, Blowers etc.
PCC, MCC, PMCC, Generators, Transformer, Motor, DCS / PLC, SCADA,
Telecom system and Instruments & Control Systems.
Specialized Material such as Low Temperature Carbon Steel, Low Alloy Steel,
Stainless Steel, Clad Steel, Duplex Stainless Steel, Monel, Inconel, Titanium,
Dissimilar Metals, Copper and its Alloys, Aluminum and its Alloys, Wear Resistant
Materials, Refractory Materials, Wear and Corrosion Resistant Coatings,
Insulation Materials, Anti-fouling Marine Temperature Resistant Coatings and
Paints.
7. Worldwide Inspection:
CEIL is regularly involved in inspection of various critical Rotating Equipments,
Pressure vessels, Heat Exchangers, Seamless, Welded & Flexible Pipes, Sacrificial
Anodes, Shut down valves, Shut down panels, Pressure control valves, Flow meters
and other E&I items. Following are some of the companies visited by CEIL personnel
abroad for inspection:
Certification of Process Platform Fabrication at M/s Hyundai Heavy Industries,
Ulsan, South Korea.
Certification of Fabrication of Jackets, M/s Nippon Steel Corporation, Batam,
Indonesia.
Certification of Fabrication of Well platforms, M/s NPCC, Abudhabi, UAE.
Certification of Construction of 12”x 741 km Cross-country pipeline, M/s
SPPC/ONGC Videsh Ltd., Sudan.
Compressors, Kawasaki, Japan.
Gas Turbine, M/s Solar & M/s Rolls Royce, USA.
Pressure Vessels, M/s Gmmos, Dubai.
Seamless CS line pipes, M/s V & M Tubes, Dusseldorf, Germany.
SAW CS line pipes, M/s V & M Tubes, Germany.
SAW CS line pipes, M/s Sumitomo Metal Wakayama Steel Works, Japan..
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
Seamless pipes, M/s V & M Tubes, Aulnoye, France.
Heat Exchanger Tubes, M/s Jiangsu Huachjeng Induastry Group Co. Ltd.,
China.
Heat Exchanger Tubes, M/s Wuxi Erquan Special Tube Co. Ltd., China.
CS plates, M/s Mittal Steel (Formerly Sidex), Romania.
Steam Turbine Piping Weld Joints (Material: P91), M/s A. E. S. Kelanitissa
Plant, Sri Lanka.
Shut down panel, M/s Petrotech, Batam, Indonesia.
Wellhead control panels, M/s Bousthad Controls & Electrics, Singapore.
Electro magnetic Flow Meters, M/s Endress+Hauser, France,
Welder Qualification, M/s Global Industries Asia Pacific Pte Ltd.,
Singapaore/Indonesia.
Anodes for I tubes, M/s Emirates Techno Casting LLC, Ajaman, UAE.
Flexible pipe, M/s NKT Flexible I/S, Denmark.
Chemical Injection Pumps, M/s Nikkiso Co. Ltd., Tokyo, Japan.
Ductile Iron Pipes, Jiangsu Huacheng Industry Group Co. Ltd, China.
Ductile Iron Pipes, Huangshi Xinbao Pipe Casting Co., China
Flow meters M/s Colorado Engg. Examination Station Inc. (CEESI), Iowa,
USA.
OCI Transfer Pumps, M/s Haskel (Asia) Pte Ltd., Singapore.
Electro Magnetic Flow meters, M/s Siemens A/S, Denmark.
Electro Magnetic Flow Meter, M/s Shanghai Krohne Guanghua Instruments
Co. Ltd., Shanghai, China.
8. CEIL’s Esteemed Customers:
Oil and Natural Gas Corporation Ltd., India & OPaL
Indian Oil Corporation Ltd., India.
Hindustan Petroleum Corporation Ltd., India
Bharat Petroleum Corporation Ltd., India
Bongaigaon Refineries and Petrochemicals Ltd., India
National Organic Chemical Industries Ltd., India
State Governments of Gujarat, UP, Rajasthan, Jammu & Kashmir, M.P.,
Haryana, Maharashtra.
Municipal Corporations – Vadodara, Surat, New Delhi
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
Gujarat State Petroleum Corporation
Gujarat State Petronet Ltd
Gujarat Water Supply & Sewerage Board (GWSSB)
Gujarat Water Infrastructure Ltd
Larsen and Toubro Ltd., India
Bharat Heavy Plates and Vessels Ltd., India
Punj Lloyd Ltd., India
Dodsal
Daelim Industrial Company Ltd
Stork Engineering & Contractors, Holland
ICB/ TECHNIMONT, France
Kinetic Technology International, Italy
Power Gen, UK
U.O.P., Holland
Hyundai Heavy Industries, South Korea
N.P.C.C., Abu Dhabi
Cogan Oil & Gas Services, UK
Technip KT India Ltd
Siirtec Nigi
Nafto Gaz
Petron
Vijay Tanks & Vessels
IVRCL
Petrofac Engineering & Construction
9. Major Equipment inspected:
9.1 Fabricated equipments
Columns up to 500m/tons weight and 90 mtrs. length.
Pressure vessels: monolayer up to 300mm thickness, multilayer boilers.
Heat exchangers up to 394mm tube sheet thickness fixed type, floating head, kettle,
air Fin coolers, vacuum brazed, double pipe, high pressure breech lock closure type.
Double wall tanks.
Horton spheres.
Air pre heaters.
Convection and radiant coils.
De-Super heaters and Reducing Stations.
9.2 Rotating equipments
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
Pumps: centrifugal, reciprocating, vertical, gear, graphite, metering, diaphragm, screw, vacuum.
Compressors: centrifugal, reciprocating, screw, rotary air, rotary gas.
Turbines: gas, steam.
Turbo expander.
Engines: diesel, petrol, gas.
Generators.
Fans: ID/FD, auto variable, axial and radial.
Blowers.
Mixers & agitators.
9.3 Mechanical equipments
Cranes: EOT, hot, tower.
Dampers.
Material handling equipment: tractors, crawlers, bulldozer.
Centrifuges.
Conveyors.
Ejectors.
Insulation joints.
Ladle cleaning machines.
L.P.G. filling machines.
Silencers.
9.4 Electrical equipments
Motors: sq-cage induction, slip ring induction, synchronous-brushless and with
brushes, type-n, type-e, flameproof.
Alternators: synchronous, salient pole, non-salient pole, type-n, type-e, pressurized.
UPS and Battery charger: Thyristor based, transistorized,
HT switchgear: SF6, Vacuum, Oil.
LT switchgear.
HT cables: XLPE, PVC.
Transformers: Oil immersed, Dry type, Rectifier transformers.
Gas/fire detectors: ionization, optical, ultraviolet, thermal.
Cathodic Protection system.
9.5 Instrumentation items
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
DCS viz Advant, Centum XL, Centum CS, Experion PKS, TDC 3000, GUS, Delta V
systems with sub systems like data acquisition, controllers, communication,
interfacing with external devices and with various software utilities.
PLC: Hot Redundant, Triple Modular Redundant, Quadruple Moduler Redundant.
SCADA with intelligent/non-intelligent RTU, Work Stations for Pump/Compressor
stations, Main Control Stations with various software and communication utilities.
Terminal automation system: with loading arms, Turbine/PD meters, Density meters,
Servo/Hydrostatic tank gauging system with supervisory computer.
Field instruments: Intrinsically safe Smart Pressure, Flow & Temperature
Transmitters, PSVs, Pressure & Temperature Switches, Level Instruments etc.
Control room instruments: electronic, microprocessor based systems.
Analyzers: O2, CO, CO2, H2S, H2, NOX, SOX etc.
Chromatograph.
Control valve: globe, butterfly, angle-type, fire safe, self actuated.
Telecom equipment: EPABX, Multiplexers, drop/insert equipments.
Optical Fiber Cables.
Shutdown Panels.
Fire & Gas Detection Systems.
9.6 Other Equipments
Expansion joints: Metallic, Rubber.
Electrode wire and fluxes.
Fire fighting equipment: fire tenders, foam monitors, flexible hoses, flexible couplings,
hydrant valves, landing valves etc.
Hose Pipes: Steam, gas, air, water, chemicals.
9.7 Bulk materials
Plates, Pipes, Flanges, Fittings, Valves (all types) - Fire Safe and Non-Fire Safe,
Tubes, Finned tubes, Studded tubes, Refractories, Fasteners, Flame Proof Fittings,
compression fittings, level switches, pressure and temperature gauges, switches,
gauge glasses.
10. Quality systems:
CEIL is an ISO 9001 : 2008 certified Company and accredited by NABCB as an inspection
body under ISO 17020 having well established quality systems.
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
CERTIFICATION ENGINEERS INTERNATIONAL LIMITED
11 Health, Safety and Environment (HSE):
CEIL has adopted a well established HSE system to ensure safety of all working
personnel at occupational sites. Our HSE policy is as below:
Taking care of safety requirements and environmental aspects during design
and delivery of services as per applicable National and International codes,
procedures, engineering practices, statutory requirements and in conformance
with customer’s agreed requirements.
Planning and managing activities to ensure safety and health of its employees,
clients and associates during execution.
Conducting awareness/educational programs on health, safety and
environment aspects for all employees and associates.
12 Human resources:
CEIL has highly qualified, experienced and skilled multi discipline workforce spread
across all over India and abroad to cater solution for all the services. The work force
is well trained and certified by various bodies to perform their day to day work and
they are also well conversant with various National and International Standards &
Codes.