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    Revision

    Design of Electronic SystemsELEE1129

    MSc Electronics & Communications Engineering

    MSc Electrical & Electronic Engineering

    MSc Electrical Power Engineering

    Term 1 Week 13

    1

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    Topics Super Capacitors

    Alternative Energy Sources (Solar Cell)

    Fuel Cells

    Batteries

    Primar Batteries

    Secondary Batteries

    EMC

    Compliance

    Design Low Power Systems

    Power saving methods

    2

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    SuperCapacitorsEssentially a chemical version of a capacitor, butwith much higher capacitance values.

    3

    Charge accumulates on the metalplates, separated by an insulator

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    Discharging Curve for a Capacitor

    vc(t)

    vC(t)

    t=0

    RC

    4

    0 t5

    t

    CC evtv

    = )0()(

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    Super Capacitor

    Linear Discharge Approximation

    Calculation

    (i) Using linear approximation

    Use Average Current

    5

    (ii) Check using stored Energy

    ( CV2)

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    Capacitor StackSupercapacitor maximum working voltage ~2.3V, so often create

    stack to realise total capacitance(example in Assignment 1 feedback)

    6

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    7

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    Solar Cell Comprised of a semi-conductor such a Silicon.

    Light, in the form of photons, hitting the atoms, knock free electrons.

    Adding electrical contact to the silicon creates a complete circuit.

    8

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    Semi-Conductor Materials UsedCrystalline Silicon ( =20-25%)

    Large Single Crystal. Most efficient /Most expensive.

    Polycrystalline Silicon (( = 15-20%)

    Molten Silicon is poured into moulds to form thin layers

    Amorphous Silicon (( = 8-12%)

    Suited to mass production / Cheapest / Least efficient

    9

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    Power from Solar CellsSingle Cell 0.5V For higher voltages add cells in series

    As the temperature increased the voltage decreases:

    20C then cell voltage = 0.50V55C then cell voltage = 0.43V

    Typical operating temperature in full sunshine is 55C.Therefore:

    T = 85% @ 55C

    T temperature in Centigrade.

    10

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    CurrentMaximum sunlight power (anywhere): P = 1.0 1.4 kWm-2

    If crystalline cell of radius R = 5.0cm.

    Area of cell = R2

    Silicon Efficiency s = 25%

    = 2

    11

    s

    = 0.25 x 0.85 x 1000 x 3.14 x 25x10-4

    = 1.67W

    Assuming cell voltage is 0.43V (@55C) then cell current is 3.87 A.

    Current is approximately proportional to light intensity.

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    12

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    Fuel Cell

    Every fuel cell has an electrolyte, which carries

    electrically charged particles from one electrode tothe other, and a catalyst, which accelerates the

    reactions at the electrodes.

    13

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    Alkaline Fuel Cell

    Similar chemicalreaction to a

    battery, chemical

    14

    reaction releaseselectrons at the

    electrodes

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    Operation

    Potassium Hydroxide in water produces ions.

    KOH K+ + OH-

    15

    ,

    O2 + 2H2O + 4e- 4 OH-

    At the negative electrode with hydrogen:

    2H2 + 4 OH- 4H2O + 4e

    -

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    Approximate energy distribution

    60% emitted as heat vaporising the water

    40% available as electricity

    16

    Vnominal = 1.0V Energy density = 100 Whkg-1

    (although efficiencies can be much higher)

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    Typical Fuel Cell Characteristic

    1.0Region of Activation Polarization

    (Reaction Rate Loss)

    Ideal Voltage

    ge

    Power Density

    Increasing Efficiency Increasing Power

    17

    0.5

    Region of Ohmic Polarization

    (Resistance Loss)Region of Concentration

    Polarization

    (Gas Transport Loss)

    Operating

    VoltageCellVo

    lt

    Current Density (mA/cm2)

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    18

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    Batteries

    Capacity Energy Stored

    Energy (J) = Power (W) x Time (Seconds)

    19

    = x x

    Assume constant voltage

    E = V x (Amp-Hours)

    Quote Current Capacity in Ah equivalent to energy!

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    Batteries Internal ResistanceA battery has a 24 V output on open circuit, which drops to 21.5

    V with a load current of 2.5 A. Determine the internal resistance?

    R = (Voc-Vload)/I = (24V-21.5V)/2.5A = 1 Ohm

    20

    A discharged storage battery of six identical cells connectedtogether in series, has an open circuit voltage of 1.9 V per cell.

    Each cell has an internal resistance of 0.05 . What is the

    minimum voltage of a charging system that will produce an initial

    charging current of 10 A?

    Total Voc = 6x1.9 = 11.4V.

    Voltage drop across 6x0.05 . x 10A = 3V,

    Minimum Charging voltage =11.4V+3V = 14.4Vmin

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    Batteries CapacityA car starter motor takes 65 A from a 12 V battery.

    (a) If the starter motor operates for 5.0 s, what energy has

    been used?

    E = VI t = 12*65*5 = 3900J

    21

    (b) The generator in the car delivers a maximum of 4.0 A.How long will it take to re-place the lost energy? Assume

    there are no losses.

    T = E/P = 3900 /(4*12) = 81.25 s

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    Battery Capacity - Discharge

    Time

    dtCC =

    22

    tVIC =

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    Battery Capacity

    Linear DischargeIf a 2Ah battery discharges linearly from 12V to 9V, how long

    can it supply a circuit that requires a 10V to 14V supply and

    draws 50mA?

    The battery can supply 50 mA for 2Ah/50mA = 40h

    23

    However the circuit ceases to operate when the voltage falls

    below 10V. The time taken for this is given by

    T = 40h * (12V-10V) / (12V-9V) =26.67h

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    Typical Carbon-Zinc Discharge Curve

    24

    Union Carbide D-Size Starting Current of 667mA

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    Typical Alkaline Manganese Discharge

    Curve

    25

    Mallory Duracell 1.5 PX825 (300mAh

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    Typical Button Cells Silver Oxide -Zinc Based 1.55V

    Alkaline Based 1.5V

    Lithium Based 3V

    26

    Silver-Oxide offers high

    energy density and flat

    discharge ideal for small

    size battery applications(Hearing Aids)

    1.8

    1.0

    1.4

    V

    625

    2.56mA

    Duration of Discharge (hrs)

    0 50 100

    Union Carbide S41

    1000

    1.6mA

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    Comparison of Primary CellsTest Load

    ()

    Duty Cycle Carbon-

    Zinc

    Zinc

    Chloride

    Alkaline

    Motor

    Toy

    2.2 Continuous

    to 8V

    100% 300% 1100%

    Cassette 10 4hrs/day to 100% 250% 570%

    27

    0.9V

    Flashlight 2.2 4min/hr

    8hr/day to

    0.9V

    100% 200% 460%

    Radio 24 4hr/day to

    0.9V

    100% 180% 405%

    Ratio typically 2:3:5 depends on load and usage

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    28

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    Discharge and Charge Characteristics

    (Lead Acid Cell)

    29

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    Lead Acid Battery

    30

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    Chemical Reactions Sulphuric acid ionises in water

    H2SO4 2H+

    + SO4--

    The SO4-- ions combine with both electrodes.

    Pb + SO4-- PbSO4 + 2e

    -

    with the electrons being deposited on the negative

    electrode.

    31

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    Lead-Acid Discharge Curve

    32I20 = 1/20th

    Capacity current

    Crompton-ParkinsonSealed Lead-acid cells

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    NiCd Discharge CurveEveready

    Cylindrical

    6V, 0.5Ah

    33

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    Lithium Ion Discharge A relatively flat discharge voltage allows the production of a

    stable power throughout the discharge period of the battery

    Cell voltage

    4.0

    3.5

    3.0

    Capacity 80% 100% 34

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    Secondary Battery SummaryType Nominal voltage

    (Volts)Imax(peak

    Best)

    Energy density(Wh/Kg)

    Lead Acid 2 5C0.2C

    30-50

    NiCD 1.2 5C 40-60

    .

    NiMH 1.2 5C

    0.5C

    60-80

    Lithium Ion 3.6 2C

    1C or lower

    110-160

    Lithium Poly 3.6 2C

    1C or lower

    100-130

    35

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    Comparisons

    36

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    37

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    Low Power Systems Digital semiconductor technologies

    TTL

    ECL

    CMOS

    ower osses n

    Leakage

    Sub-threshold

    Switching

    Short circuit

    38

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    CMOS Inverter By placing an N type MOSFET in series with a P type MOSFET,

    a CMOS Switch is created.

    39

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    CMOS Inverter By placing an N type MOSFET in series with a P type MOSFET,

    a CMOS Switch is created.

    40

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    DC Losses 1: Leakage Currents Reverse bias parasitic diode current

    41

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    DC Losses 2:

    Sub-threshold leakage current Although the depletion layer is modelled to

    only be present at gate voltages above thethreshold, it starts to appear at any voltageover zero.

    This causes a sub-threshold current to flowand is equivalent to a resistance, Roff.

    Power dissipation due to Sub-threshold

    leakagePsub = n V

    2/Roff

    42

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    AC Losses 1: Switching Current

    The Gate construction is effectively a small

    capacitor. Typically 0.1pF

    A typical gate capacitance, C, is 0.1 pF. The power consumed when a sine wave is

    applied can be approximated with

    Pswitch = A n f C V2

    Where

    A fraction of transistor switching

    (a typical value is 0.1)

    f Equivalent frequency of switching.n number of transistor switches.

    C equivalent gate capacitance.

    V Supply voltage

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    AC Losses 2: Short Circuit Current

    For non-ideal CMOS switches, turn on and turn off do

    not occur instantaneously so a pulse of current can occur when

    both FETs are partially on.The following empirical formula is used to calculate short

    circuit power loss (Pshort).

    Pshort = [An (Vcc - 2Vth)3 ton]/12 tp

    Where

    gain factor

    Vcc supply voltage

    Vth threshold voltage

    ton turn on timetp period of pulse t

    Off

    Switch state

    On

    ton

    toff

    44

    t

    Rsupply

    Mid-point of

    switching

    Supply

    current

    t

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    Summary Power losses Four types of power loss in a CMOS switch

    DC effects:- reverse bias current leakage occurring between the p-type an n-type

    diffused regions and the device substrate.

    ny npu vo age a ove zero can su - res o curren ea age

    between the source and drain of the switch.

    AC effects dependent on the switching frequency:- The gate construction gives rise to capacitance between the gate and

    the semiconductor material.

    Short Circuit, during the output transition from low to high or high to

    low both devices are on at once

    45

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    Power Saving Methods

    The Best power saving choices are designed in from the

    beginning.

    47

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    System Design

    Reduce system complexity and size

    Psys proportional to N Fsys VDD2

    Psys = System Power

    =ran

    Fsys = Clock FrequencyVDD = supply voltage

    What other factors?

    IP , memory management, Floating point arithmetic

    48

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    Tutorial 2 This program is executed by amicroprocessor with an FPU.

    The FPU contains 300,000

    transistor.

    The microprocessor contains200,000 transistors, has a 5.0V

    while (1){

    if(input0==1)portB=input0/5.6;

    elsertB=in t * .

    supply and operates with a10MHz clock.

    Assume the microprocessor willoperate down to 3.3V and 1MHz.What is the maximum powerreduction possible?

    49

    if(input1==1)portA=input1/10.3;else

    portA=input1*9.4;

    }

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    Tutorial 2 (Solution) Reduce the supply voltage to 3.3V

    Reduce Clock Frequency to 1MHz Rewrite program to remove need for FPU

    Assuming:

    Psys proportional to N (no. Of transistors)

    Psys proportional to FsysPsys proportional to VDD

    2

    50

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    Tutorial 2 (Solution)Then

    Psys proportional to N Fsys VDD2

    .

    Reduction Factor = 0.017

    Power reduced to 1.7% of origional!

    51

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    Architecture DesignTo implement some of the system design power savings, architecturedesign decision have to be made.

    Reducing the Supply Voltage

    we already know that:

    sys sys

    Psys System powerVsys System voltage

    However, when Vsys is reduced, switching propagation delays increase andhence maximum system frequency decreases.

    Fsys VsysThis leads to a reduction in system performance.

    52

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    Voltage Islands

    To achieve

    maximum power

    reduction yetmaintain system

    speed, voltage

    Voltage

    level shifterPower

    Domain 2(2.4V)

    Power

    Domain 1(3.3V)

    used.

    Power Domain 3 (1.2V)

    Voltage

    level

    shifter

    Voltage

    level

    shifter

    53

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    Tutorial 3 A microprocessor has a FPU containing 300,000 transistors. The

    microprocessor contains 200,000 transistors, has a 3.3V supply andoperates with a 5MHz clock. It is proposed to divide this system into three

    power blocks:Block 1 3.3V

    150,000 CPU transistors

    ,

    Block 2 2.5V200,000 FPU transistors

    Block 3 1.8V

    50,000 CPU transistors

    Q1 Determine the reduction in power consumption.

    Q2 Determine the change in the average number of instructionsexecuted per second.

    State any assumptions made.

    54

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    Tutorial 3 Reduction in power Psys (Vsys)

    2

    Pnew / Pold = (250x3.32 + 150x2.52+50x1.82) / (500x3.32)

    = 0.5 + 0.4 * (2.5/3.3)2 + 0.1 * (1.8/3.3)2

    = 0.76

    There is a 24% saving (assuming no power loss in level shifting)

    55

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    Tutorial 3 Reduction in Average Number of Instructions Clock Frequency Fsys Vsys

    If the 3.3V circuit operates at 5 MHz 2.5 V clock = 5 x 2.5/3.3 = 3.79MHz

    1.8 V clock = 5 x 1.8/3.3 = 2.73 MHz

    Assume : No of instructions N (No. of Transistors) x ClockFrequency

    Nnew/Nold = (250*5 + 200*3.79 + 50*2.73) / (500 * 5)

    = 0.86

    A 14% reduction in the number of instructions per second

    56

    P S l ti

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    Processor Selection

    Reducing the supply voltage and the system

    clock significantly reduce power

    consumption. But the processor selected

    must have the ability to work under these

    conditions.

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    Sleep ModeIn some applications such as climate control orsecurity systems, the microcontroller spendsmost of it time doing nothing or just waiting for akey press

    If during these times of inactivity the processorclock is stopped power requirements can bedramatically reduced, Obviously a method of

    switching back from sleep is required (usually aninterrupt).

    58

    Ci it D i P ll U R i t

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    Circuit Design: Pull-Up Resistors

    When PC0-3 = VOH

    PR

    = (5.0 4.0)2 / 4.7 x 103

    = 0.21 mW

    All four resistors consume 0.84mW

    When PC0-3 = VOL

    PR = (5.0 0.6)2 / 4.7 x 103

    = 4.12 mW

    All four resistors consume 16.48mW

    59

    d ll

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    Reducing Pull-Up Resistor Power

    Use a higher value of pull-up resistor (this

    reduces the effectiveness of the pull-up) Remove pull-ups completely (PICs are

    -

    ups)

    Use programmable pull-ups (PIC Port B has

    weak pull-ups > 40 K that can beprogrammed on or off).

    60

    Examples of Pull up: I2C bus

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    Examples of Pull-up: I2C-bus The two bus lines are driven by open collector or

    open drain outputs, and are therefore active low.

    External pull up resistors (R1 & R2) provide the idle

    high condition.

    61

    R d i E t l C t

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    Reducing External Components

    Each component in a circuit consumes some

    power. Removing them reduces power consumption.

    e.g.

    Remove External Buffers

    Move device function into software.

    7 segment decoder.

    Keypad scanning.

    62

    Power Down

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    Power Down

    Power down devices

    when not in use.

    Memory

    I/O

    Turning off the MOSFET

    should remove power

    from the external device

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    Power Saving: Summary High frequencies lead to high powers

    Lower supply voltages reduce power

    More transistors mean more functionality but

    also more ower

    Reduce external components Power down devices when not needed

    Put processors to sleep when idle

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    -

    65

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    Conducted Interference

    Equipment

    1

    Equipment

    2

    Equipment 2 receives unwantedsignals from equipment 1 via directelectrical connection

    Note - via power line, signal bus or earth loops

    EMI

    Radiated Interference

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    Radiated Interference

    Equipment

    1

    Equipment

    2

    EMI

    Equipment 2 receives unwantedradiated EM energy from equipment

    1

    Note - Equipment 1 / Equipment 2 may or may not be Radios!

    EN 50 081 part 1: 1992

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    EN 50 081 part 1: 1992

    Generic Emission Standard for residential, commercial and

    light industry environment

    EN 55 022 Radiated Emissions in range 30-1000 MHz

    EN55 022 Conducted Emissions 150 kHz to 30 MHz on a.c.

    port class B

    Discontinuous interference on mains at spot frequencies

    EN 60 555 Mains Harmonic Emission

    EN 50 082 part 1: 1992

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    EN 50 082 part 1: 1992

    Generic Immunity Standard for residential, commercial and

    light industry environment

    IEC 801 part 2 Electrostatic (air) Discharge (8kV)

    IEC 801 part 3 Radiated Field 27-500MHz 3V/m

    IEC 801 part 4 electrical fast transients (pulses) applied on ports

    ...plus magnetic field (50Hz at 3A/m), conducted ESD (4kV),50Hz, 10V common mode on signal ports, mains surge (1kV)

    Radiated Emissions Test

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    Radiated Emissions Test

    Device Under

    Test

    Antenna

    Spectrum

    Analyser Conductive

    Shield

    Load Simulator

    Power Supply

    Artificial Network

    RFAbsorber

    Material

    From CISPR 25 IEC 2002

    Radiated Immunity Testing

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    Radiated Immunity Testing

    Need to radiate high power RF!Must be done in enclosed space:

    Anechoic Chamber

    TEM Cell

    Reverberation Chamber

    Radiated Immunity Testing 1

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    Anechoic Chamber Measurement

    Set-up for substitution method

    Question

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    Question

    Do we expect the field to vary?G

    K

    73.9=

    Antenna factor is proportional to frequencyIf antenna gain is constant, then field varies

    Need to set RF Power at each frequency!

    Radiated Immunity Testing 1

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    Substitution Method

    Field probes are placed at selected places in thetest chamber

    strength in the test areaThe probes are removed and the EUT is placed in

    the calibrated test area

    EUT is substituted for the calibrated probe

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    -

    75

    Designing for EMC

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    Designing for EMC

    Eliminate

    Source of EMI

    e uce

    EMI Conducted EMI

    Radiated EMI

    SOURCES OF EMI

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    SOURCES OF EMI

    1. Switching Signals

    2. Spurious / Noise3. RF signals

    Conducted EMI

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    Co ducted

    FilteringEarthing

    oops

    Cable screens

    split ground planes

    Balanced Lines

    Conducted EMI

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    Partitioned System Layout

    Circuit 1

    Most

    Sensitive

    Identify Sub-circuits and add

    filtering to reduce EMI

    Circuit 2

    Conducted EMI

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    Common-mode noise Ground

    Circuit 1 and Circuit 2 have a non-zero

    impedance common ground

    Conducted EMI

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    The Single Ground

    Digital

    Analogue

    High Power Power Supply

    Use Single ground point for all circuits to

    prevent common earth paths

    Conducted EMI

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    Balanced CircuitsSignal

    Vn

    Vn

    Vs

    Noise Vn

    Use differential mode signals

    rejection of common-mode noise

    Radiated Energy = Antenna

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    Equipment

    1

    Equipment

    2

    Antenna reciprocity Electromagnetic structure works as

    both transmitting and receiving

    To prevent radiation of EMI or susceptibility to radiated EMIequipment should not act like an antenna!

    Wire Antennas

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    PCBTrack

    Ground

    Area

    Wire carrying current that is not proximate to a ground currentcan form an antenna can be track on same PCB!

    Radiated EMI

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    Ground Plane (Microstrip )

    Field

    Lines

    Cross-sectional

    view

    Field contained principally between track and ground plane

    restricts radiation.

    Ground Plane

    Dielectric

    (for PCB)

    Radiated EMI

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    Multi-layer PCBsCircuit 1 Layer

    Ground Layer

    Power Layer

    0.4mm

    0.4mm

    0.8mm Dielectric

    Circuit 2 Layer

    Modern PCB design uses Multi-layer construction,

    having a number of printed circuits bonded on top of each

    other. A typical construction is shown. One layer isessentially a solid copper layer to provide a common

    ground for all circuits. This reduces both common mode

    EMI and radiated EMI.

    Conducted EMI

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    Example of Multi-Layer PCB

    Topside RFCircuit

    Bottom side

    MicroprocessorCircuit

    Radiated EMI

    h ld

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    Shielding

    Track

    ShieldEnclosing

    Circuit

    Cross-sectional

    view

    Fully enclosed circuit by conductive shield, connected to ground.

    Electric field constrained within shield no radiation (perfect case).In practice apertures in shield for input/output connections and

    manufacture

    (ground

    potential) Dielectric

    Conducted EMI

    Shi ldi GSM H d

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    Shielding on GSM HandsetMulti-layer PCB with additional

    shielding provided by screening

    cans soldered in place overcircuit.

    -

    shielded individually. This reduces

    radiated EMI between functions,

    as well as to the exterior.

    Past Papers

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    Last years paper on Moodle. (in Course Details)

    Further sample questions can be found in past papers

    for

    ELEE1106 Advanced Electronic Systems

    Note was a 3 hour Exam (4 questions out of 5) DofES

    will be a 2 hour Exam (3 questions out of 4)

    90

    Lab TODAY H022

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    Assignment 2 Group 1 11:00 12:30

    Tuesday (20th December 2010) 23:59 p.m.

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    EXAM

    09:30-11:30 a.m. (2hrs)

    Thursday

    12th January 2011

    PK011