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PROJECT SPECIFICATION DCA SUBMISSION VOLUME 3

February 6, 2013 Revision #15 Issued for Final DCA Release

February 11, 2015

NEW PS #20 ELEMENTARY SCHOOL for

JERSEY CITY PUBLIC SCHOOLS HUDSON COUNTY, NEW JERSEY

CONTRACT NO. JE-0010-C01

prepared by: SSP Architectural Group

1011 Route 22, Suite 203 Bridgewater, NJ 08807

908.725.7800

for the NEW JERSEY SCHOOLS DEVELOPMENT AUTHORITY

ONE W. STATE ST., 3RD FLOOR P.O. BOX 991

TRENTON, NJ 08625-0991

Revised: 2-11-15 NJSDA Contract #: JE-0010-C01

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TABLE OF CONTENTS

TABLE OF CONTENTS ................................................................................................................... (TC)

BID ADVERTISEMENT .................................................................................................................. (AD)

REQUEST FOR PROPOSAL ........................................................................................................... (RFP)

TECHNICAL PROPOSAL FORMS ....................................................................................... (TPF)

CONSTRUCTABILITY REVIEW SERVICES DESCRIPTION ........................................... (CRS)

PROJECT RATING PROPOSAL ..................................................................................................... (PRP)

PRICE PROPOSAL ........................................................................................................................... (PP)

STATEMENT OF JOINT VENTURE .............................................................................................. (JV)

NJSDA TOTAL AMOUNT OF UNCOMPLETED CONTRACTS FORM ..................................... (UC)

BID BOND FORM ............................................................................................................................ (BB)

SAMPLE OF FORMS TO BE COMPLETED UPON EXECUTION OF CONTRACT .................. (SF)

FORM OF CONTRACT ..................................................................................................... (FC)

PERFORMANCE BOND FORM ....................................................................................... (FB)

PAYMENT BOND FORM ................................................................................................. (PB)

SBE FORM A SCHEDULE of SBE PARTICIPATION for CONTRACTORS(FA)

FORM C CONFIRMATION of SBE STATUS and BID PRICE .(FC)

OWNERS CONTROLLED INSURANCE PROGRAM (OCIP)

DEMOLITION PROCEDURES MANUAL AND SUPPLEMENT . .(OCIP)

SUBCONTRACTOR APPROVAL FORM ......................................................................... (1105)

INTEGRITY AFFIDAVIT ................................................................................................. (IA)

DISCLOSURE FORM ........................................................................................................ (DF)

AA-201 INITIAL PROJECT WORKFORCE REPORT.(AA)

AA-201a SUBCONTRACTOR PROJECTION FORM.(AAa) PUBLIC LAW CHAPTER 51 AND E.O. 117 INSTRUCTIONS .(DPP c51) TWO-YEAR CHAPTER 51/EXECUTIVE ORDER 117 - VENDOR CERTIFICATION

AND DISCLOSURE OF POLITCAL CONTRIBUTIONS . .(CH51.1) OWNERSHIP DISCLOSURE FORM..(ODF)

EFT AUTHORIZATION FORM .. (EFT)

CODE OF ETHICS FOR VENDORS...(CE)


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SMALL BUSINESS ENTERPRISE (SBE) REQUIREMENTS...(SB)

QUALITY ASSURANCE/QUALITY CONTROL MANUAL FOR CONTRACT WORK..(QAQC)

SAFETY MANUAL. ......................................................................................................................... (SM)

PROJECT LABOR AGREEMENT (signature page & letter of assent)(PLA)

NJ PREVAILING WAGE RATES ..(NJPW)

US DEPARTMENT OF LABOR REVAILING WAGE RATES ..................................................... (FPW)

GENERAL CONDITIONS ............................................................................................................... (GC)

Article 1 Definitions Article 2 Interpretation and Intent Article 3 The Authoritys Responsibilities Article 4 Contractors Responsibilities Article 5 Time, Project Schedule and Progress Article 6 Prosecution and Progress of the Work Article 7 Subcontractors Article 8 Changes in the Work Article 9 Bonds and Insurance Article 10 Suspension of the Work Article 11 Default and Termination Article 12 Substantial Completion and Final Completion Article 13 Payment and Contract Completion Article 14 Protection of Persons and Property Article 15 Documents and Records Article 16 Risk of Loss and Indemnification Article 17 Claims Article 18 Affirmative Action and Non-Discrimination Article 19 Warranties Article 20 Solid Waste, Hazardous Waste, Underground Storage Tanks, and Asbestos Transportation and Disposal Article 21 Legal Relations and Additional Provisions

SUPPLEMENTARY CONDITIONS ................................................................................................ (SC)

DRAWING LIST ............................................................................................................................... (DL)

SPECIFICATIONS___________________________________________________________________

DIVISION 1 GENERAL REQUIREMENTS

01010 Summary of the Work ....................................................................................................... 01010

01020 Allowances ........................................................................................................................ 01020

01030 Alternates .......................................................................................................................... 01030

01050 Field Engineering .............................................................................................................. 01050

01080 Change Order Procedure ................................................................................................... 01080

01100 Coordination ..................................................................................................................... 01100


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01130 Cutting & Patching ........................................................................................................... 01130

01200 Preconstruction Conference .............................................................................................. 01200

01220 Project Meetings ............................................................................................................... 01220

01300 Submittals ......................................................................................................................... 01300

01310 Schedules and Reports ...................................................................................................... 01310

01410 Testing Laboratory Service ............................................................................................... 01410

01411 HVAC Test & Balance ..................................................................................................... 01411

01500 Temporary Facilities ......................................................................................................... 01500

01520 Storage and Protection ...................................................................................................... 01520

01600 Products & Substitutions ................................................................................................... 01600

01700 Contract Closeout .............................................................................................................. 01700

01810 Project Record Documents ................................................................................................ 01810

01820 Operating & Maintenance Data ........................................................................................ 01820

01850 Warranties & Bonds .......................................................................................................... 01850 VOLUME 2 DIVISION 01 GENERAL REQUIREMENTS No. of Pages

01 11 13 Work Covered by Contract Documents ....................................................................... 7

01 45 00 Quality Requirements ................................................................................................. 6

01 74 19 Construction Waste Management and Disposal ........................................................... 4

01 79 00 Demonstration and Training ......................................................................................... 5

01 91 13 General Commissioning Requirement .......................................................................... 16

01 91 15 Commissioning Process .............................................................................................. 23

01 91 16 Building Exterior Enclosure Commissioning ........................................................... 9 DIVISION 03 CONCRETE No. of Pages

03 33 00 Cast-in-Place Concrete .................................................................................................. 10

03 45 00 Precast Architectural Concrete ...................................................................................... 6 DIVISION 04 MASONRY No. of Pages

04 20 00 Unit Masonry ................................................................................................................ 19


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DIVISION 05 CONCRETE No. of Pages

05 12 00 Structural Steel Framing ............................................................................................... 6

05 21 00 Steel Joist Framing ........................................................................................................ 4

05 31 00 Steel Decking ................................................................................................................ 4

05 50 00 Metal Fabrications ........................................................................................................ 7

05 51 00 Metal Stairs ................................................................................................................... 6

05 52 13 Pipe and Tube Railings ................................................................................................. 5 DIVISION 06 WOOD, PLASTICS AND COMPOSITES No. of Pages

06 10 00 Rough Carpentry ........................................................................................................... 5

06 20 23 Interior Finish Carpentry ............................................................................................ 5

06 41 16 Plastic-Laminate-Faced Architectural Cabinets ............................................................ 5 DIVISION 07 THERMAL AND MOISTURE PROTECTION No. of Pages

07 11 13 Bituminous Dampproofing ........................................................................................... 3

07 17 00 Bentonite Waterproofing ............................................................................................ DELETED

07 21 00 Thermal Insulation ........................................................................................................ 3

07 22 00 Roof Insulation .............................................................................................................. 8

07 27 26 Fluid-Applied Membrane Air Barriers.......................................................................... 5

07 41 13 Standing Seam Metal Roof Panels ................................................................................ 17

07 52 20 Modified Bituminous Membrane Roofing .................................................................. 21

07 62 00 Sheet Metal Flashing and Trim ..................................................................................... 11

07 71 00 Roof Specialties ............................................................................................................ 7

07 72 00 Roof Accessories .......................................................................................................... 6

07 81 00 Applied Fireproofing .................................................................................................. 4

07 81 23 Intumescent Fireproofing .............................................................................................. 4

07 84 13 Penetration Firestopping ............................................................................................... 4

07 84 46 Fire-Resistive Joint Systems ......................................................................................... 5

07 92 00 Joint Sealants ................................................................................................................ 6 DIVISION 08 OPENINGS No. of Pages

08 11 13 Hollow Metal Doors and Frames ................................................................................ 7


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08 14 16 Flush Wood Doors ....................................................................................................... 4

08 17 43 FRP Flush Doors ......................................................................................................... 5

08 31 13 Access Doors and Frames ............................................................................................. 4

08 33 26 Overhead Coiling Grilles .............................................................................................. 6

08 41 13 Aluminum-Framed Entrances and Storefronts .......................................................... 10

08 41 30 Fire Rated Glass and Framing Systems .................................................................... 6

08 43 34 Bullet Resistant Aluminum-Framed Entrances and Storefronts ........................... 5

08 45 23 Fiberglass-Sandwich-Panel Assemblies ...................................................................... 7

08 51 13 Aluminum Windows ..................................................................................................... 5

08 71 00 Door Hardware ............................................................................................................ 28

08 80 00 Glazing .......................................................................................................................... 8

08 83 00 Mirrors .......................................................................................................................... 4

08 88 56 Ballistics Resistant Glazing ........................................................................................ 6 DIVISION 09 FINISHES No. of Pages

09 21 16 Gypsum Board Shaft Wall Assemblies ......................................................................... 4

09 22 16 Non-Structural Metal Framing ...................................................................................... 6

09 29 00 Gypsum Board .............................................................................................................. 5

09 30 00 Tiling ............................................................................................................................. 5

09 51 23 Acoustical Tile Ceilings ................................................................................................ 4

09 64 66 Wood Athletic Flooring ................................................................................................ 5

09 65 13 Resilient Base and Accessories ..................................................................................... 5

09 65 19 Resilient Flooring ........................................................................................................ 6

09 67 23 Resinous Flooring ........................................................................................................ 5

09 67 66 Fluid-Applied Athletic Flooring ................................................................................... 3

09 68 13 Tile Carpeting ............................................................................................................... 4

09 84 33 Sound-Absorbing Wall Units ........................................................................................ 4

09 91 13 Exterior Painting ........................................................................................................... 4

09 91 23 Interior Painting ............................................................................................................ 10

09 96 56 Graffiti Resistant Coatings ............................................................................................ 3


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DIVISION 10 SPECIALTIES No. of Pages

10 11 00 Visual Display Surfaces ................................................................................................ 4

10 14 19 Signage .......................................................................................................................... 8

10 14 26 Post and Panel Signage ............................................................................................... 5

10 21 13 Toilet Compartments .................................................................................................... 4

10 21 23 Cubicle Curtains and Tracks ......................................................................................... 4

10 28 00 Toilet and Bath Accessories .......................................................................................... 5

10 44 13 Fire Extinguisher Cabinets ............................................................................................ 3

10 44 16 Fire Extinguishers ....................................................................................................... 3

10 51 13 Metal Lockers ............................................................................................................... 6

10 56 13 Storage Shelving .......................................................................................................... DELETED

10 73 14 Canopies ........................................................................................................................ 3

10 75 00 Flagpoles ....................................................................................................................... 4

DIVISION 11 EQUIPMENT No. of Pages

11 40 00 Food Service Equipment .............................................................................................. 41

11 52 13 Projection Screens ........................................................................................................ 3

11 54 13 Kilns .............................................................................................................................. 5

11 61 23 Folding and Portable Stages ........................................................................................ 5

11 61 43 Stage Curtains .............................................................................................................. 8

11 66 23 Gymnasium Equipment ............................................................................................... 9

11 66 43 Interior Electronic Scoreboard .................................................................................... 4

11 66 53 Gymnasium Dividers .................................................................................................... 4

11 68 00 Playfield Equipment and Structures ......................................................................... 4 DIVISION 12 FURNISHINGS No. of Pages

12 24 13 Roller Window Shades .................................................................................................. 5

12 32 02 Musical Casework ......................................................................................................... 6

12 35 54 Wood Laboratory Casework and Equipment .......................................................... 14

12 36 61 Simulated Stone Countertops ........................................................................................ 2


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12 48 13 Entrance Floor Mats and Frames .................................................................................. 2

12 66 00 Telescoping Stands ....................................................................................................... 6 DIVISION 14 CONVEYING EQUIPMENT No. of Pages

14 24 00 Hydraulic Elevators ..................................................................................................... 8 VOLUME 3 DIVISION 21 FIRE SUPPRESSION No. of Pages

21 00 00 Basic Fire Suppression Requirements ........................................................................ 7

21 05 00 Basic Fire Suppression Materials and Methods ............................................................ 7

21 05 13 Common Motor Requirements for Fire Suppression Equipment .................................. 7

21 05 17 Sleeves and Sleeve Seals for Fire-Suppression Piping ................................................. 5

21 05 18 Escutcheons for Fire-Suppression Piping ..................................................................... 2

21 05 48 Vibration Isolation and Seismic Restraints ................................................................... 30

21 05 53 Identification for Fire-Suppression Piping and Equipment........................................... 5

21 07 01 Through-Penetration Firestop Systems ......................................................................... 9

21 12 00 Fire-Suppression Standpipes ......................................................................................... 13

21 13 13 Wet-Pipe Sprinkler Systems ......................................................................................... 17

21 13 16 Dry-Pipe Sprinkler Systems .......................................................................................... 16

21 31 13 Electric-Drive, Centrifugal Fire Pumps ........................................................................ 7

21 34 00 Pressure-Maintenance Pumps ....................................................................................... 4

21 39 00 Controllers for Fire-Pump Drivers ................................................................................ 9 DIVISION 22 PLUMBING No. of Pages

22 00 00 Basic Plumbing Requirements ...................................................................................... 7

22 05 00 Basic Plumbing Materials and Methods ....................................................................... 7

22 05 13 Common Motor Requirements for Plumbing Equipment ............................................. 7

22 05 16 Expansion Fittings and Loops for Plumbing Piping ..................................................... 5

22 05 17 Sleeves and Sleeve Seals for Plumbing Piping ............................................................. 4

22 05 18 Escutcheons for Plumbing Piping ................................................................................. 2

22 05 19 Meters and Gages for Plumbing Piping ........................................................................ 8


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22 05 23 General-Duty Valves for Plumbing Piping ................................................................... 8

22 05 29 Hangers and Supports for Plumbing Piping and Equipment ........................................ 11

22 05 48 Vibration Isolation and Seismic Restraints ................................................................... 31

22 05 53 Identification for Plumbing Piping and Equipment ...................................................... 5

22 07 01 Through-Penetration Firestop Systems ......................................................................... 9

22 07 19 Plumbing Piping Insulation ........................................................................................... 13

22 11 16 Domestic Water Piping ................................................................................................. 10

22 11 19 Domestic Water Piping Specialties ............................................................................... 12

22 11 25 Facility Natural-Gas Piping .......................................................................................... 14

22 13 16 Sanitary Waste and Vent Piping ................................................................................... 8

22 13 19 Sanitary Waste Piping Specialties ................................................................................. 8

22 13 50 Grease Waste Interceptors ............................................................................................ 3

22 14 13 Facility Storm Drainage Piping ..................................................................................... 8

22 14 23 Storm Drainage Piping Specialties ............................................................................... 4

22 34 00 Fuel-Fired, Domestic-Water Heaters ............................................................................ 6

22 42 13.13 Commercial Water Closets ...................................................................................... 5

22 42 13.16 Commercial Urinals ................................................................................................. 4

22 42 16.13 Commercial Lavatories ............................................................................................ 4

22 42 16.16 Commercial Sinks .................................................................................................... 5

22 42 23 Commercial Showers .................................................................................................... 3

22 47 16 Pressure Water Coolers ................................................................................................. 3 DIVISION 23 HEATING VENTILATING AND AIR CONDITIONING No. of Pages

23 00 00 Basic Plumbing Requirements ...................................................................................... 7

23 01 30.51 Air Duct Cleaning .................................................................................................... 9

23 05 00 Basic Mechanical Materials and Methods .................................................................... 11

23 05 13 Motors ........................................................................................................................... 8

23 05 14 Motor Controllers .......................................................................................................... 10

23 05 16 Pipe Expansion Fittings and Loops ............................................................................... 8

23 05 19 Meters and Gages .......................................................................................................... 8


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23 05 23 Valves ........................................................................................................................... 9

23 05 29 Hangers and Supports ................................................................................................... 12

23 05 48 Vibration Isolation, Seismic & Windload Restraints .................................................... 34

23 05 53 Mechanical Identification ............................................................................................. 10

23 05 93 Testing, Adjusting and Balancing ................................................................................. 18

23 07 00-1 Duct Insulation and Fire Wrap Systems .................................................................... 16

23 07 00-3 Pipe Insulation ........................................................................................................... 15

23 09 00 Automatic Temperature Controls .................................................................................. 31

23 21 13 Hydronic Piping ............................................................................................................ 15

23 21 23 Hydronic Pumps ............................................................................................................ 8

23 23 00 Refrigerant Piping ......................................................................................................... 9

23 25 00 HVAC Water Treatment ............................................................................................... 8

23 31 13 Metal Ducts ................................................................................................................... 23

23 33 00 Duct Accessories ........................................................................................................... 21

23 34 23 Power Ventilators .......................................................................................................... 14

23 36 00 Variable Air Volume, Terminal Units .......................................................................... 5

23 37 13 Diffusers, Registers and Grilles .................................................................................... 3

23 37 23 Louvers and Brick Vents ............................................................................................... 7

23 41 00 Air Filters ...................................................................................................................... 5

23 51 00 Breechings, Chimneys and Stacks ................................................................................ 9

23 51 26 Condensing Boilers ....................................................................................................... 6

23 74 13 Rooftop Units ................................................................................................................ 12

23 74 33 Packaged Outdoor, Heating Makeup Air Units ............................................................ 7

23 80 00 Variable Frequency Controllers .................................................................................... 11

23 81 26 Split-System Air-Conditioning Units ............................................................................ 6

23 82 33 Fin Tube Radiation & Other Radiators ......................................................................... 4

23 82 39.13 Cabinet Heaters ........................................................................................................ 5

23 82 39.16 Propeller Unit Heaters .............................................................................................. 4


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VOLUME 4 DIVISION 26 ELECTRICAL No. of Pages

26 02 31 Diesel Engine Generators ............................................................................................ 17

26 02 89 Transient-Voltage Suppression for Low-Voltage Electrical Power Circuits ................ 6

26 04 91 Low Voltage Fuses ....................................................................................................... 3

26 05 00.10 Special Requirements ............................................................................................... 17

26 05 00.20 Basic Electrical Materials and Methods ................................................................... 16

26 05 00.40 Electrical Testing ..................................................................................................... 2

26 05 00.50 Penetration Firestopping .......................................................................................... 8

26 05 00.60 Electrical Related Work ........................................................................................... 11

26 05 19 Low-Voltage Electrical Power Conductors and Cables ................................................ 8

26 05 26 Grounding and Bonding ................................................................................................ 6

26 05 29 Hangers and Supports ................................................................................................... 9

26 05 33 Raceways and Boxes ..................................................................................................... 15

26 05 43 Underground Ducts and Utility Structures .................................................................... 16

26 05 44 Sleeves and Sleeve Seals for Electrical Raceways and Cabling ................................... 4

26 05 48 Electrical Supports and Seismic Restraints ................................................................... 8

26 05 53 Identification ................................................................................................................. 10

26 05 73 Overcurrent Protective Device Coordination Study and Arc Flash Hazard Analysis ... 7

26 07 21 Fire Alarm .................................................................................................................... 27

26 09 23 Lighting Control Devices .............................................................................................. 8

26 09 24 Lighting Control Systems ............................................................................................. 6

26 09 33 Theatrical Lighting System ........................................................................................ 37

26 22 00 Low-Voltage Transformers ........................................................................................... 6

26 24 13 Switchboards ................................................................................................................. 9

26 24 16 Panelboards .................................................................................................................. 11

26 27 26 Wiring Devices ............................................................................................................. 6

26 28 16 Enclosed Switches and Circuit Breakers ....................................................................... 8

26 36 00 Transfer Switches .......................................................................................................... 9


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26 41 13 Lightning Protections for Structures ............................................................................. 4

26 51 00 Interior Lighting .......................................................................................................... 11

26 56 00 Exterior Lighting .......................................................................................................... 6 DIVISION 27 COMMUNICATIONS No. of Pages

27 05 00 Telecommunications Pathways and Spaces .................................................................. 9

27 10 00 Structured Cabling for Telecommunications ................................................................ 14

27 40 00 Video Distribution Equipment ...................................................................................... 12

27 41 00 Audio Visual and Sound Systems ................................................................................. 15

27 42 00 Radio Repeater System ................................................................................................. 10

27 50 00 Intercom and Clocks ..................................................................................................... 10 DIVISION 28 ELECTRONIC SAFETY AND SECURITY No. of Pages

28 10 00 Intrusion and Access Control Systems .......................................................................... 15

28 20 00 Video Surveillance System ........................................................................................... 15

28 33 00 Boiler Room Gas Detection and Control System ......................................................... 4 DIVISION 31 EARTHWORK No. of Pages

31 00 00 Geotechnical Investigation Report (For Reference Only)............................................. 52

31 10 00 Site Clearing .................................................................................................................. 4

31 20 00 Earth Moving ............................................................................................................... 10

31 21 00 Off-Gassing Mitigation ............................................................................................... 8 DIVISION 32 EXTERIOR IMPROVEMENTS No. of Pages

32 12 16 Asphalt Paving .............................................................................................................. 6

32 13 13 Concrete Paving ............................................................................................................ 12

32 17 23 Pavement Markings ...................................................................................................... 3

32 18 16.13 Playground Protective Surfacing ........................................................................... 4

32 31 00 Aluminum Cantilever Sliding Gate ............................................................................. 4

32 31 19 Steel Ornamental Fence .............................................................................................. 4

32 31 32 Vehicular Slide Gate Operator .................................................................................... 5

32 93 00 Plants ............................................................................................................................. 15


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DIVISION 33 UTILITIES No. of Pages

33 10 00 Water Utilities ............................................................................................................... 9

33 30 00 Sanitary Sewerage Utilities ........................................................................................... 7

33 41 00 Storm Drainage ............................................................................................................. 7 VOLUME 5 APPENDIX No. of Pages

Remedial Investigation Report / Remedial Action Workplan - Volume 1A (For Reference Only)

..................................................................................................................................................... 48

Remedial Investigation Report / Remedial Action Workplan - Volume 1B (For Reference Only)

..................................................................................................................................................... 664

NJ Schools Development Authority JE-0010-C01 New Public School #20

Revision #4 June 20, 2013

BASIC FIRE SUPPRESSION REQUIREMENTS 21 00 00 - 1 February 6, 2013 DCA Submission

SECTION 21 00 00 - BASIC FIRE SUPPRESSION REQUIREMENTS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this and the other mechanical Sections.

1.2 IBC SEISMIC CERTIFICATION

A. All components included herein are designed, manufactured and independently tested, rated and certified to meet the seismic compliance standards of the International Building Code (IBC). Components designated for use in systems that are life safety, toxic, high hazard, combustible or flammable shall meet the on line, anchorage and load path requirements for life safety as defined in IBC 2009 - Chapter 16 - Structural Design (including Section 1613 - Earthquake Loads), ASCE (American Society of Civil Engineers) Standard 7 - Minimum Design Loads for Buildings and Other Structures, and IBC 2009 - Chapter 17 - Structural Tests and Special Sections. All components used as part of a system other than the above shall meet as a minimum, all load path and anchorage standards for components as outlined in the IBC.

B. All completed component assemblies shall be clearly labeled for field inspection. Labels shall include the manufacturers identification, model number, serial number and definitive information describing the products performance characteristics and the approved agencys identification.

C. In addition to all seismic requirements for IBC Certification listed elsewhere in the project specification, manufacturers submittals shall include:

1. Certificate of Compliance from the Independent Certifying Agency clearly indicating that components supplied on this project are included in the component manufacturers Certificate of Compliance.

2. Clear installation instructions including all accessory components that are part of the overall component installation.

1.3 SUMMARY

A. This Section includes general administrative and procedural requirements for mechanical installations. The following administrative and procedural requirements are included in this Section to expand the requirements specified in Division 1:

1. Submittals. 2. Coordination drawings. 3. Record documents. 4. Maintenance manuals. 5. Rough-ins. 6. Mechanical installations. 7. Cutting and patching.




B. Related Sections: The following sections contain requirements that relate to this Section:

1. Section "BASIC FIRE SUPPRESSION MATERIALS AND METHODS," for materials and methods common to the remainder of Mechanical Sections, plus general related specifications including:

a. Access to mechanical installations. b. Excavation for mechanical installations within the building boundaries, and from

building to utilities connections.

1.4 QUALITY ASSURANCE

A. Manufacturer's Qualifications:

1. Firms regularly engaged in manufacture of Mechanical System products of types, materials, and sizes required, whose products have been in satisfactory use in similar service for not less than 5 years, except as otherwise specified in the other Sections.

B. Contractor Qualifications:

1. Firm with at least 3 years of successful installation experience on projects with Mechanical Systems similar to that required for project, except as otherwise specified in the other Sections.

1.5 SUBMITTALS

A. General: Follow the procedures specified in Division 01 and in this Section.

B. Increase, by the quantity listed below, the number of mechanical related shop drawings, product data, and samples submitted, to allow for required distribution plus two copies of each submittal required, which will be retained by the Consulting Engineer.

1. Shop Drawings - Final Submittal: 1 additional blue- or black-line prints. 2. Product Data: 1 additional copy of each item. 3. Samples: 1 additional set.

C. Additional copies may be required by individual sections of these specifications.

1.6 SHOP DRAWINGS

A. The term "Shop Drawings" shall be considered to mean Contractor's plans for materials and equipment, which become an integral part of the project. Shop drawings, shall consist of fabrication, erection, and setting drawings and schedule drawings, manufacturer's scale drawings and wiring and control drawings. Catalog cuts, pamphlets, descriptive literature, and performance and test reports shall be considered only as supportive to required Shop Drawings.

B. Prior to production, facility work or other related activities the Contractor shall not proceed with the fabrication, procurement of equipment or materials, or facility charges/modifications, until such items have been approved by Owner. The Contractor shall be responsible for and bear all




cost of damages, which may result from ordering any materials or proceeding with any part of work prior to the completion of the review of necessary Shop Drawings, by the Owner or by his agent. The Owner's approval will be for the purpose of minimizing changes and project delays in the field, and shall in no way relieve the Contractor of full responsibility for providing complete, safe, reliable, operating and coordinated work (system/equipment/facilities) which is in compliance with these contractual documents.

C. Drawings and schedules shall be checked and coordinated with the work of all trades involved before they are submitted for review by the Engineer, and shall bear the Contractor's stamp and approval as evidence of such checking and coordination. Drawings or schedules submitted without this stamp of approval will be returned to the Contractor for resubmission, without review.

D. The Contractor shall submit elevation and plan drawings for all mechanical equipment, piping and ductwork including location dimension of all connections: utility supply, controls and status connections. The base dimensions and weights shall also be provided.

E. All electrical interconnections shall be diagrammed on drawings including motors, control panels, pressure and level switches, and motorized actuators.

F. The Contractor shall submit a complete identification list of all mechanical and electrical components, materials, manufacturer, model number, rating and serial number.

G. The Contractor shall submit for review complete mechanical unit/subsystem performance data.

H. The Contractor shall submit for review a complete set of wiring diagrams. The drawings shall include elementary control diagrams and separate wiring diagrams for mechanical units or subsystems.

I. A comprehensive description of operation shall be provided.

1.7 PRODUCT DATA

A. Requirements:

1. Product data shall include all catalog cuts, performance curves, test reports, equipment lists, material lists, diagrams, pictures, and descriptive material. All product data shall be submitted on either 8.5 x 11 or folded 11 x 17 inches size paper. The product information shall cover all items including mechanical devices, mounting components, wiring, accessories, and spare parts. The submittal information shall show the standard and optional product features, as well as all performance data and specifications and engineering details for all mechanical units installed under this contract. Specification sheets shall determine adequate compliance with the contractual requirements.

2. The Contractor shall mark all product data and manufacturer's literature with the submittal information, and note what items is being furnished. The Contractor shall mark what option and supplies are being furnished with each item. Do not yellow or hi-lite. Mark only with arrows or circling by black pen. At least one original manufacturers product data sheet must be submitted, the balance can be copies. When manuals are being submitted, the Contractor shall mark submittal information on both the cover and title page. If the manual being submitted contains more than just one item, each item must be marked, and only the contract name and number shall be marked on the cover title page.




B. Submittal Quality:

1. All submittals shall be submitted in a readable and legible quality. Any submittal that the Engineer considers not acceptable quality will be returned to the Contractor for replacement without review.

2. Facsimile (fax) transmittals or copies of fax transmittals are not acceptable as submittals. 3. Xerographic copies must be of good quality and at least one original must be included

with each submittal. All copies shall be on 20 lb. white bond paper.

1.8 FIRE DEPARTMENT APPROVALS

A. FIRE DEPARTMENT CONNECTIONS:

1. A letter from the Jersey City Fire Department indicating its acceptance of the type and location of fire department connections must be submitted with the required Automatic Fire Sprinkler System shop drawings and hydraulic calculations submittal, for review and release by the New Jersey Department of Community Affairs, the Authority Having Jurisdiction for this project.

2. A letter from the Jersey City Fire Department indicating its acceptance of the type and thread used for fire department connections and hose stations must be submitted with the required Automatic Fire Sprinkler System shop drawings and hydraulic calculations submittal, for review and release by the New Jersey Department of Community Affairs, the Authority Having Jurisdiction for this project.

B. SITE ACCESS:

1. A letter from the Jersey City Fire Department indicating its acceptance of the use of knox lock boxes to contain devices to allow Jersey City Fire Department personnel and apparatus to open the gates and gain access to the school site when responding to emergency situations and the locations of these knox lock boxes must be submitted at the time of the required Automatic Fire Sprinkler System or Fire Alarm/Detection System shop drawing submittal, for review and release by the New Jersey Department of Community Affairs, the Authority Having Jurisdiction for this project.

1.9 SHOP DRAWING REVIEW

A. Coordinate the timely submittal of all necessary information. All drawings, product data, lists, samples, test reports, manuals, and other required information shall be submitted in sufficient time to allow the Engineer at least 14 days for review. The submittal review process includes, in part, any necessary correlation, and check of, related and interdependent parts of the work. Scheduling of submittals shall allow time for review, correction, resubmittal, and final review prior to their need for the ordering of equipment, the fabrication of materials, or actual construction, assembly, or erection. No claim for extra cost, damage, or extension of time shall be made because of a failure to submit said information sufficiently in advance.

B. Do not perform any work covered by submittal(s) prior to review of all related submittals by the Engineer.




C. No partial submittals will be reviewed. A submittal or resubmittal not complete will be returned to the Contractor for resubmittal.

1.10 COORDINATION DRAWINGS

A. Prepare coordination drawings in accordance with Division 01 to a scale of 1/4"=1'-0" or larger; detailing major elements, components, and systems of mechanical equipment and materials in relationship with other systems, installations, and building components. Indicate locations where space is limited for installation and access and where sequencing and coordination of installations are of importance to the efficient flow of the Work, including (but not necessarily limited to) the following:

1. Indicate the proposed locations of piping, ductwork, equipment, and materials. Include the following: a. Clearances for installing and maintaining insulation. b. Clearances for servicing and maintaining equipment, including space for

equipment disassembly required for periodic maintenance. c. Equipment connections and support details. d. Exterior wall and foundation penetrations. e. Fire-rated wall and floor penetrations. f. Sizes and location of required concrete pads and bases. g. Valve stem movement.

2. Indicate scheduling, sequencing, movement, and positioning of large equipment into the building during construction. a. Prepare floor plans, elevations, and details to indicate penetrations in floors, walls,

and ceilings and their relationship to other penetrations and installations. b. Prepare reflected ceiling plans to coordinate and integrate installations, air outlets

and inlets, light fixtures, communication systems components, sprinklers, and other ceiling-mounted items.

1.11 RECORD DOCUMENTS

A. Prepare record documents in accordance with the requirements in Division 01 for closeout. In addition to the requirements specified in Division 1, indicate the following installed conditions:

1. Mains and branches of piping systems, with valves and control devices located and numbered, concealed unions located, and with items requiring maintenance located (i.e., traps, strainers, expansion compensators, tanks, etc.). Valve location diagrams, complete with valve tag chart. Refer to Section "IDENTIFICATION FOR FIRE SUPPRESSION PIPING AND EQUIPMENT." Indicate actual inverts and horizontal locations of underground piping.

2. Equipment locations (exposed and concealed), dimensioned from prominent building lines.

3. Approved substitutions, Contract Modifications, and actual equipment and materials installed.

4. Contract Modifications, actual equipment and materials installed.




1.12 MAINTENANCE MANUALS

A. Prepare maintenance manuals in accordance with Division 01. In addition to the requirements specified in Division 1, include the following information for equipment items:

1. Description of function, normal operating characteristics and limitations, performance curves, engineering data and tests, and complete nomenclature and commercial numbers of replacement parts.

2. Manufacturer's printed operating procedures to include start-up, break-in, and routine and normal operating instructions; regulation, control, stopping, shutdown, and emergency instructions; and summer and winter operating instructions.

3. Maintenance and troubleshooting; disassembly, repair, and reassembly; aligning and adjusting instructions.

4. Servicing instructions and lubrication charts and schedules. 5. No equipment system will be approved without prior submittal and approval of Operations

and Maintenance Manuals.

1.13 DELIVERY, STORAGE, AND HANDLING

A. Deliver products to the project properly identified with names, model numbers, types, grades, compliance labels, and other information needed for identification.

PART 2 - PRODUCTS (Not Applicable).

PART 3 - EXECUTION

3.1 ROUGH-IN

A. Verify final locations for rough-ins with field measurements and with the requirements of the actual equipment to be connected.

B. Refer to equipment specifications in Divisions 2 through 33 for rough-in requirements.

3.2 MECHANICAL INSTALLATIONS

A. General: Sequence, coordinate, and integrate the various elements of mechanical systems, materials, and equipment. Comply with the following requirements:

1. Coordinate mechanical systems, equipment, and materials installation with other building components.

2. Verify all dimensions by field measurements. 3. Arrange for chases, slots, and openings in other building components during progress of

construction, to allow for mechanical installations. 4. Coordinate the installation of required supporting devices and sleeves to be set in

poured-in-place concrete and other structural components, as they are constructed. 5. Sequence, coordinate, and integrate installations of mechanical materials and equipment

for efficient flow of the Work. Give particular attention to large equipment requiring positioning prior to closing in the building.




6. Where mounting heights are not detailed or dimensioned, install systems, materials, and equipment to provide the maximum headroom possible.

7. Coordinate connection of mechanical systems with exterior underground utilities and services. Comply with requirements of governing regulations, franchised service companies, and controlling agencies. Provide required connection for each service.

8. Install systems, materials, and equipment to conform with approved submittal data, including coordination drawings, to greatest extent possible. Conform to arrangements indicated by the Contract Documents, recognizing that portions of the Work are shown only in diagrammatic form. Where coordination requirements conflict with individual system requirements, refer conflict to the Architect.

9. Install systems, materials, and equipment level and plumb, parallel and perpendicular to other building systems and components, where installed exposed in finished spaces.

3.3 CUTTING AND PATCHING

A. General: Perform cutting and patching in accordance with Division 01. In addition to the requirements specified in Division 1, the following requirements apply:

1. Protection of Installed Work: During cutting and patching operations, protect adjacent installations.

B. Perform cutting, fittings, and patching of mechanical equipment and materials required to:

1. Uncover work to provide for installation of ill-timed Work. 2. Remove and replace defective Work. 3. Remove and replace Work not conforming to requirements of the Contract Documents. 4. Remove samples of installed Work as specified for testing. 5. Install equipment and materials in existing structures. 6. Upon written instructions from the Architect, uncover and restore Work to provide for

Architect/Engineer observation of concealed work.

C. Cut, remove and legally dispose of selected equipment, components, and materials as indicated, including but not limited to removal of piping, plumbing fixtures and trim, and other items made obsolete by the new Work.

D. Protect the structure, furnishings, finishes, and adjacent materials not indicated or scheduled to be removed.

E. Provide and maintain temporary partitions or dust barriers adequate to prevent the spread of dust and dirt to adjacent areas.

F. Patch existing finished surfaces and building components using new materials matching existing materials and experienced Installers. Installers' qualifications refer to the materials and methods required for the surface and building components being patched.

G. Patch finished surfaces and building components using new materials specified for the original installation and experienced Installers. Installers' qualifications refer to the materials and methods required for the surface and building components being patched.

END OF SECTION 21 00 00

NJ Schools Development Authority JE-0010-C01 New Public School #20 Revision #1 - March 6, 2013

BASIC FIRE SUPPRESSION MATERIALS AND METHODS 21 05 00 - 1 February 6, 2013 DCA Submission

SECTION 21 05 00 - BASIC FIRE SUPPRESSION MATERIALS AND METHODS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Piping materials and installation instructions common to all piping systems. 2. Grout. 3. Equipment installation requirements common to equipment sections. 4. Painting and finishing. 5. Concrete bases. 6. Supports and anchorages. 7. Access doors. 8. Miscellaneous steel.

1.3 DEFINITIONS

A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred spaces, pipe and duct shafts, unheated spaces immediately below roof, spaces above ceilings, unexcavated spaces, crawlspaces, and tunnels.

B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished occupied spaces and mechanical equipment rooms.

C. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor ambient temperatures and weather conditions. Examples include rooftop locations.

D. Concealed, Interior Installations: Concealed from view and protected from physical contact by building occupants. Examples include above ceilings and in duct shafts.

E. Concealed, Exterior Installations: Concealed from view and protected from weather conditions and physical contact by building occupants but subject to outdoor ambient temperatures. Examples include installations within unheated shelters.

F. The following are industry abbreviations for rubber materials:

1. EPDM: Ethylene-propylene-diene terpolymer rubber. 2. NBR: Acrylonitrile-butadiene rubber.

1.4 SUBMITTALS

A. Product Data: For the following:



1. Transition fittings. 2. Dielectric fittings. 3. Mechanical sleeve seals. 4. Escutcheons.

B. Welding certificates.


A. Steel Support Welding: Qualify processes and operators according to AWS D1.1, "Structural Welding Code--Steel."

B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."

1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping."

2. The ASME B31 Code includes but is not limited to the following:

a. B31.9, Building Services Piping, covers water and air piping which is inside or services buildings such a office buildings, motels, hospitals, etc.

b. It is possible for more than one of the sections to apply. If that is the case, the more strict section shall apply.

3. Certify that each welder has passed AWS qualification tests for welding processes

involved and that certification is current.

C. Electrical Characteristics for Equipment: Equipment of higher electrical characteristics may be furnished provided such proposed equipment is approved in writing and connecting electrical services, circuit breakers, and conduit sizes are appropriately modified. If minimum energy ratings or efficiencies are specified, equipment shall comply with requirements.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and moisture.

B. Store plastic pipes protected from direct sunlight. Support to prevent sagging and bending.

1.7 COORDINATION

A. Arrange for pipe spaces, chases, slots, and openings in building structure during progress of construction, to allow for mechanical installations.

B. Coordinate installation of required supporting devices and set sleeves in poured-in-place concrete and other structural components as they are constructed.

C. Coordinate requirements for access panels and doors for mechanical items requiring access that are concealed behind finished surfaces. Access panels and doors are specified this section.



PART 2 - PRODUCTS

2.1 PIPE, TUBE, AND FITTINGS

A. Refer to individual piping Sections for pipe, tube, and fitting materials and joining methods.

B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.

2.2 GROUT

A. Description: ASTM C 1107, Grade B, nonshrink and nonmetallic, dry hydraulic-cement grout.

1. Characteristics: Post-hardening, volume-adjusting, nonstaining, noncorrosive, nongaseous, and recommended for interior and exterior applications.

2. Design Mix: 5000-psi, 28-day compressive strength. 3. Packaging: Premixed and factory packaged.

2.3 ACCESS DOORS

A. Steel Access Doors and Frames: Factory fabricated and assembled units, complete with attachment devices and fasteners ready for installation. Joints and seams shall be continuously welded steel, with welds ground smooth and flush with adjacent surfaces.

B. Frames: 16-gauge steel, with 1-inch wide exposed perimeter flange for units installed in masonry, pre-cast, or cast in place concrete, ceramic tile, or wood paneling.

1. For installation in masonry, concrete, ceramic tile, or wood paneling; 1-inch wide exposed perimeter flange and adjustable metal masonry anchors.

2. For gypsum wallboard or plaster: perforated flanges with wallboard bead. 3. For full-bed plaster applications: galvanized expanded metal lath and exposed casing

bead, welded to perimeter of frame.

C. Flush panel Doors: 14-gauge sheet steel, with concealed spring hinges or continuous piano hinge set to open 175 degrees; factory prime paint.

1. Fire rated units: insulated flush panel doors, with continuous piano hinge and self-closing mechanism.

D. Locking devices: Flush, screwdriver operated cam locks.

E. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products which may be incorporated in the Work include, but are not limited to, the following:

1. Bar-Co., Inc. 2. J. L. Industries. 3. Karp Associates, Inc. 4. Milcor Div. Inryco, Inc. 5. Nystrom, Inc. 6. Or approved equal.



F. Where floors, walls and ceilings must be penetrated for access to work as indicated, provide types of access doors indicated, including floor doors. Furnish sizes indicated and adequate for intended and necessary access.

1. Provide minimum 8x8 for hand and arm access. 2. Provide minimum 16x16 for head and arm access. 3. Provide minimum 24x24 for full body access.

G. Provide manufacturers complete units of the type recommended for the application in the particular substrate construction encountered complete with anchorages and hardware.

H. Set frames accurately in position and securely attached to supports, with face panels plumb and level in relation to adjacent finish surfaces. Adjust hardware and panels after installation for proper operation.

I. Furnish access doors to General Contractor for final installation.

2.4 MISCELLANEOUS METAL SUPPORTS

A. Scope of Work: The Contractor shall be responsible for furnishing and installing all miscellaneous metals for support of mechanical materials and equipment.

B. Quality Assurance: Qualify welding processes and welding operators in accordance with AWS D1.1 "Structural Welding Code - Steel." Certify that each welder has satisfactorily passed AWS qualification tests for welding processes involved.

C. Miscellaneous Metals: Steel plates, shapes, bars, and bar grating shall comply with ASTM A 36.

D. Erection Of Metal Supports And Anchorage: The Contractor shall cut, fit, and place miscellaneous metal fabrications accurately in location, alignment, and elevation to support and anchor mechanical materials and equipment.

E. All miscellaneous metal supports shall be attached to the building structure.

F. For renovations or alterations, in order to install the required supports to the building structure, the existing plaster ceiling (or other obstructions) shall be cut, patched, and painted accordingly (or other necessary work) to match the existing original condition.

G. Miscellaneous metal shall also comply with the requirements of the International Building Code 2009 and specification Section for Vibration and Seismic Control. Miscellaneous metals shall also comply with the requirements on the structural/architectural drawings and specifications.

PART 3 - EXECUTION

3.1 PIPING SYSTEMS - COMMON REQUIREMENTS

A. Install piping according to the following requirements and Sections specifying piping systems.

B. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings.



C. Install piping in concealed locations, unless otherwise indicated and except in equipment rooms and service areas.

D. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.

E. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.

F. Install piping to permit valve servicing.

G. Install piping at indicated slopes.

H. Install piping free of sags and bends.

I. Install fittings for changes in direction and branch connections.

J. Install piping to allow application of insulation.

K. Select system components with pressure rating equal to or greater than system operating pressure.

L. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at pipe penetrations. Seal pipe penetrations with firestop materials. Refer to Section "Through-Penetration Firestop Systems" for materials.

M. Verify final equipment locations for roughing-in.

N. Refer to equipment specifications in other Sections of these Specifications for roughing-in requirements.

3.2 PIPING JOINT CONSTRUCTION

A. Join pipe and fittings according to the following requirements and Sections specifying piping systems.

B. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.

C. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly.

D. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated, to tube end. Construct joints according to ASTM B 828 or CDA's "Copper Tube Handbook," using lead-free solder alloy complying with ASTM B 32.

E. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," "Pipe and Tube" Chapter, using copper-phosphorus brazing filler metal complying with AWS A5.8.

F. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:

1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.



2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.

G. Welded Joints: Construct joints according to AWS D10.12, using qualified processes and welding operators according to Part 1 "Quality Assurance" Article.

H. Flanged Joints: Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Use suitable lubricants on bolt threads.

3.3 PIPING CONNECTIONS

A. Make connections according to the following, unless otherwise indicated:

1. Install unions, in piping NPS 2 and smaller, adjacent to each valve and at final connection to each piece of equipment.

2. Install flanges, in piping NPS 2-1/2 and larger, adjacent to flanged valves and at final connection to each piece of equipment.

3. Dry Piping Systems: Install dielectric unions and flanges to connect piping materials of dissimilar metals.

4. Wet Piping Systems: Install dielectric coupling and nipple fittings to connect piping materials of dissimilar metals.

3.4 EQUIPMENT INSTALLATION - COMMON REQUIREMENTS

A. Install equipment to allow maximum possible headroom unless specific mounting heights are not indicated.

B. Install equipment level and plumb, parallel and perpendicular to other building systems and components in exposed interior spaces, unless otherwise indicated.

C. Install mechanical equipment to facilitate service, maintenance, and repair or replacement of components. Connect equipment for ease of disconnecting, with minimum interference to other installations. Extend grease fittings to accessible locations.

D. Install equipment to allow right of way for piping installed at required slope.

3.5 PAINTING

A. Painting of mechanical systems, equipment, and components is specified in Division 09.

B. Damage and Touchup: Repair marred and damaged factory-painted finishes with materials and procedures to match original factory finish.

3.6 CONCRETE BASES

A. Concrete Bases: Anchor equipment to concrete base according to equipment manufacturer's written instructions and according to seismic codes at Project.

1. Construct concrete bases of dimensions indicated, but not less than 4 inches larger in both directions than supported unit.



2. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on 18-inch centers around the full perimeter of the base.

3. Install epoxy-coated anchor bolts for supported equipment that extend through concrete base, and anchor into structural concrete floor.

4. Place and secure anchorage devices. Use supported equipment manufacturer's setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.

5. Install anchor bolts to elevations required for proper attachment to supported equipment. 6. Install anchor bolts according to anchor-bolt manufacturer's written instructions. 7. Use 3000-psi, 28-day compressive-strength concrete and reinforcement as specified in

Division 3.

3.7 ERECTION OF METAL SUPPORTS AND ANCHORAGES

A. Refer to Division 05.

B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor mechanical materials and equipment.

C. Field Welding: Comply with AWS D1.1.

3.8 GROUTING

A. Mix and install grout for mechanical equipment base bearing surfaces, pump and other equipment base plates, and anchors.

B. Clean surfaces that will come into contact with grout.

C. Provide forms as required for placement of grout.

D. Avoid air entrapment during placement of grout.

E. Place grout, completely filling equipment bases.

F. Place grout on concrete bases and provide smooth bearing surface for equipment.

G. Place grout around anchors.

H. Cure placed grout.

END OF SECTION 21 05 00


COMMON MOTOR REQUIREMENTS FOR FIRE 21 05 13 - 1 SUPPRESSION EQUIPMENT February 6, 2013 DCA Submission

SECTION 21 05 13 - COMMON MOTOR REQUIREMENTS FOR FIRE SUPPRESSION EQUIPMENT

PART 1 - GENERAL

1.1 SUMMARY

A. Section includes general requirements for single-phase and polyphase, general-purpose, horizontal, small and medium, squirrel-cage induction motors for use on ac power systems up to 600 V and installed at equipment manufacturer's factory or shipped separately by equipment manufacturer for field installation.

1.2 DEFINITIONS

A. Factory-Installed Motor: A motor installed by motorized-equipment manufacturer as a component of equipment.

B. Field-Installed Motor: A motor installed at Project site and not factory installed as an integral component of motorized equipment.

1.3 SUBMITTALS

A. Product Data for Field-Installed Motors: For each type and size of motor, provide nameplate data and ratings; shipping, installed, and operating weights; enclosure type and mounting arrangements; size, type, and location of winding terminations; conduit entry and ground lug locations; and information on coatings or finishes.

B. Shop Drawings for Field-Installed Motors: Dimensioned plans, elevations, sections, and details, including required clearances and service space around equipment. Include the following:

1. Each installed unit's type and details. 2. Nameplate legends. 3. Diagrams of power, signal, and control wiring. Provide schematic wiring diagram for

each type of motor and for each control scheme.

C. Manufacturer Seismic Qualification Certification: Submit certification that motors, accessories, and components will withstand seismic forces defined in Section "Mechanical Vibration and Seismic Controls. Include the following:

1. Basis for Certification: Indicate whether withstand certification is based on actual test of assembled components or on calculation.

a. The term "withstand" means "the unit will remain in place without separation of any parts from the device when subjected to the seismic forces specified."

b. The term "withstand" means "the unit will remain in place without separation of any parts from the device when subjected to the seismic forces specified and the unit will be fully operational after the seismic event."



2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and describe mounting and anchorage provisions.

3. Detailed description of equipment anchorage devices on which the certification is based and their installation requirements.

D. Field quality-control test reports.

E. Operation and Maintenance Data: For field-installed motors to include in emergency, operation, and maintenance manuals.


A. Source Limitations: Obtain field-installed motors through one source from a single manufacturer.

B. Product Options for Field-Installed Motors: Drawings indicate size, profiles, and dimensional requirements of motors and are based on the specific system indicated.

C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.

D. Comply with NFPA 70.

E. Comply with NEMA MG-1 unless otherwise indicated.

F. Comply with IEEE 841 for Severe Duty motors where indicated.

G. For NEMA EPAct Energy Efficient motors, comply with efficiency table in PART 4 of this Specification: ASHRAE 90.1-2004, Section 10 and Table 10.8, Minimum Nominal Efficiency for General Purpose Design A and Design B Motors. All permanently wired electric motors shall comply with the requirements of the Energy Policy Act of 1992 where applicable, as shown in table 10.8.

1.5 COORDINATION

A. Coordinate features of motors, installed units, and accessory devices and features that comply with the following:

1. Compatible with the following:

a. Magnetic controllers. b. Multispeed controllers. c. Reduced-voltage controllers. d. Torque, speed, and horsepower requirements of the load. e. Ratings and characteristics of supply circuit and required control sequence. f. Ambient and environmental conditions of installation location.

2. Designed and labeled for use with variable frequency controllers where indicated, and suitable for use throughout speed range without overheating.

3. Matched to torque and horsepower requirements of the load.



4. Matched to ratings and characteristics of supply circuit and required control sequence.

B. Coordinate motor support with requirements for driven load; access for maintenance and motor replacement; installation of accessories, belts, belt guards; and adjustment of sliding rails for belt tensioning.

C. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.

PART 2 - PRODUCTS

2.1 MOTORS

A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Baldor Marathon Electric. 2. General Electric Company; GE Industrial Systems. 3. Reliance Electrical Motors and Drives. 4. U. S. Electrical Motors. 5. Other "Approved" manufacturer in accordance with Electrical Specification Section

"Special Requirements".

2.2 MOTOR REQUIREMENTS

A. Motor requirements apply to factory-installed and field-installed motors except as follows:

1. Different ratings, performance, or characteristics for motors are specified in other Sections.

2. Motorized-equipment manufacturer requires ratings, performance, or characteristics, other than those specified in this Section, to meet performance specified.

2.3 MOTOR CHARACTERISTICS

A. Motors 1/2 HP and Larger: Three phase unless otherwise indicated.

B. Motors Smaller Than 1/2 HP: Single phase unless otherwise indicated.

C. Frequency Rating: 60 Hz.

D. Voltage Rating: NEMA standard voltage selected to operate on nominal circuit voltage to which motor is connected.

E. Service Factor: 1.15 for open dripproof motors; 1.0 for totally enclosed motors unless otherwise indicated.

F. Duty: Continuous duty at ambient temperature of 105 deg F and at altitude of 3300 feet above sea level unless otherwise indicated.



G. Capacity and Torque Characteristics: Sufficient to start, accelerate, and operate connected loads at designated speeds, at installed altitude and environment, with indicated operating sequence, and without exceeding nameplate ratings or considering service factor.

H. Enclosure: Open dripproof (ODP) indoor dry locations, totally enclosed fan cooled (TEFC) indoor damp or wet locations and outdoors, unless otherwise indicated.

2.4 POLYPHASE MOTORS

A. Description: NEMA MG 1, Design B, medium induction motor.

B. Efficiency: Energy Efficient as defined in NEMA MG 1 unless otherwise indicated. Premium Efficient where indicated.

C. Stator: Copper windings, unless otherwise indicated.

1. Multispeed motors shall have separate winding for each speed.

D. Rotor: Squirrel cage, unless otherwise indicated.

E. Bearings: Double-shielded, prelubricated ball bearings suitable for radial and thrust loading.

F. Temperature Rise: Match insulation rating, unless otherwise indicated.

G. Insulation: Class F, unless otherwise indicated.

H. Code Letter Designation:

1. Motors 15 HP and Larger: NEMA starting Code F or Code G. 2. Motors Smaller Than 15 HP: Manufacturer's standard starting characteristic.

I. Enclosure: Cast iron for motors 7.5 hp and larger; rolled steel for motors smaller than 7.5 hp.

1. Finish: Gray enamel.

2.5 POLYPHASE MOTORS WITH ADDITIONAL REQUIREMENTS

A. Motors Used with Reduced-Inrush Controllers: Match wiring connection requirements for controller with required motor leads. Provide terminals in motor terminal box, suited to control method.

B. Motors Used with Variable Frequency Controllers: Ratings, characteristics, and features coordinated with and approved by controller manufacturer.

1. Designed with critical vibration frequencies outside operating range of controller output. 2. Temperature Rise: Matched to rating for Class B insulation. 3. Insulation: Class F. 4. Thermal Protection: Comply with NEMA MG 1 requirements for thermally protected

motors. 5. All motors connected to variable frequency drives shall be Inverter Duty Rated, per

NEMA MG 1.



C. Rugged-Duty Motors: Totally enclosed, with 1.25 minimum service factor, greased bearings, integral condensate drains, and capped relief vents. Windings insulated with non-hygroscopic material.

1. Finish: Chemical-resistant paint over corrosion-resistant primer.

D. Source Quality Control for Field-Installed Motors: Perform the following tests on each motor according to NEMA MG 1:

1. Measure winding resistance. 2. Read no-load current and speed at rated voltage and frequency. 3. Measure locked rotor current at rated frequency. 4. Perform high-potential test.

2.6 SINGLE-PHASE MOTORS

A. Type: One of the following, to suit starting torque and requirements of specific motor application:

1. Permanent-split capacitor. 2. Split-phase start, capacitor run. 3. Capacitor start, capacitor run.

B. Multispeed Motors: Variable-torque, permanent split capacitor type.

C. Shaded-Pole Motors: For motors 1/20 hp and smaller only.

D. Thermal Protection: Internal protection to automatically open power supply circuit to motor when winding temperature exceeds a safe value calibrated to temperature rating of motor insulation. Thermal-protection device shall automatically reset when motor temperature returns to normal range.

E. Bearings: Ball type for belt-connected motors and other motors with high radial forces on motor