document no. 365-00-00-b4022 iai 737-400 special …supplement to boeing document d6-38278 rev. july...

ISSUE: C 365-00-00- B4022 Page: 1

DOCUMENT NO. 365-00-00-B4022

IAI 737-400 SPECIAL FREIGHTER CAAI STC SA160 / FAA STC ST01961SE

MAINTENANCE PLANNING DOCUMENT

SUPPLEMENT TO BOEING DOCUMENT D6-38278 Rev. July 2007

This document contains proprietary information of Israel Aerospace Industries Ltd., and may not be reproduced, copied, disclosed or utilized in any way, in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd.

ISSUE: C 365-00-00- B4022

THIS RECORD IS TO REMAIN IN THE FRONT OF THE MANUAL. REVISED PAGES ARE TO BE INSERTED INTO THE MANUAL WHEN RECEIVED.

Revision Level Date Prepared by Approved by

NEW RELEASE November 2008 IAI ENGINEERING On EO Release A November 2008 IAI ENGINEERING On EO Release B July 2009 IAI ENGINEERING On EO Release C May 2011 IAI ENGINEERING On EO

Revision Description New – Original Issue Issue A: Page 1.0-1 Clarification in the Purpose paragraph; Page 6.0-1 Added task numbering explanation; Section 6. Added conversion identifier (C) in the items number to prevent overlapping of MPD item numbers with OEM MPD; Page 6-.0-3 Change Zone Number: Page 6.0-4 Change definition of the task B25-56-00-04; Page 6.0-9 Added MPD item number for the OP check supernumerary area oxygen mask/regulator; Page 6.0-10 Added hinges check in the B52-32-06-01; Page 6.0-11 Updated Supplemental AMM Task Number of the task B52-32-00-05; Page 6.0-13 Added task Z-53-107-C01-Z for the zonal inspection of the class "E" area and task Z-53-107-C02-Z for the supernumerary area zonal inspection; Section 7 Added pictures for the structural inspection of the MDCD and surround structure; Section 8 Added conversion identifier (C) in the items number; Section 8, Tasks 8-21-C01,8-21-C02, 8-26-C01, 8-35-C01, 8-35-C02 Changed Maintenance Frequency definition; Pages 10.1-1 & 10.1-2 added line for the task notes; Appendix A: Change definition (not applicable tasks instead deleted task); Page A.1-8: Added table for the structure zonal superseded tasks.

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Issue B: Page 6.0-3 Added Supplemental AMM Task Number for the Items B21-51-00-C01 and B21-23-10-C01. Page 6.0-4 Added Supplemental AMM Task Number for the Items B25-21-C46, B25-56-00-C01, B25-56-00-C02, B25-31-C00, B25-56-00-C03 and

B25-56-00-C04. Page 6.0-5 Added Supplemental AMM Task Number for the Item B26-010-C01. Page 6.0-6 Added Supplemental AMM Task Number for the Items B29-15-00-C00 and B29-15-00-C01. Page 6.0-7 Added Supplemental AMM Task Number for the Items B32-61-32-C00 and B21-23-10-00. Page 6.0-8 Added Supplemental AMM Task Number for the Items B33-35-C00, B33-24-C00, B33-28-C00 and B33-24-C01. Page 6.0-9 Added Supplemental AMM Task Number for the Item B35-00-00-C03. Page 6.0-10 Changed Supplemental AMM Task Number for the Item B52-32-06-C01. Page 6.0-11 Added Supplemental AMM Task Number for the Items B52-30-00-C03, B52-32-00-C04 and B52-32-00-C07. Page 6.0-12 Added Supplemental AMM Task Number for the Items B21-51-00-C01 and B21-23-10-C01. Page 6.0-13 Added Supplemental AMM Task Number for the Item B53-00-00-C02.

Issue C: Page 1 Added STC numbers Page 6.0-1 Added paragraph C - Task Codes Glossary Page 6.0-2 Editorial corrections (added task category description to tasks description)

Page 6.0-3 Added EWIS (EZAP) Maintenance requirements task table for the ATA 20 Page 6.0-4 until page 6.0-14 – Page renumbering (Was 6.0-3 until 6.0-13) Page 6.0-4 Updated Supplemental AMM Task Number for the Item B21-51-00-C00 Page 6.0-4 Editorial corrections (added task category description to tasks description)

Page 6.0-5 Editorial corrections (added task category description to tasks description) Page 6.0-6 Editorial corrections (added task category description to tasks description) Page 6.0-7 Editorial corrections (added task category description to tasks description) Page 6.0-8 Editorial corrections (added task category description to tasks description) Page 6.0-9 Editorial corrections (added task category description to tasks description) Page 6.0-10 Editorial corrections (added task category description to tasks description) Page 6.0-10 Changed interval of task B35-00-00-01 from 1C to Per Vendor CMM and of task B35-00-00-C04 from Per Vendor CMM to 1C Page 6.0-11 Editorial corrections (added task category description to tasks description) Page 6.0-12 Editorial corrections (added task category description to tasks description) Page 6.0-13 Editorial corrections (added task category description to tasks description) Page 6.0-13 Changed Task code for task B53-00-00-C01 from SVC to RST Page 6.0-14 Typo correction – MPD Numbers moved to correct column (were written in the AMM number column) Page 6.0-14 Editorial corrections (added task category description to tasks description)

Page 7.1-1 Added Task Category column to table, and added task category description to tasks description Page 10.0-2 Added reference to original OEM document and removed CPCP basic task description

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REVISION STATUS

REV NEW A B C DATE Nov. .2008 Nov.2008 July 09 May 11

PAGE PAGE PAGE PAGE

NO. REV SIZE NO. REV SIZE NO. REV SIZE NO. REV PAGE 1 C A4 6.0-13 C A4 A.0-1 A A4 2 C A4 6.0-14 C A4 A.1-1 A A4

2.1 C 7.0-1 A A4 A.1-2 A A4 3 C A4 7.0-2 A A4 A.1-3 A A4 4 A A4 7.0-3 A A4 A.1-4 A A4 5 A A4 7.0-4 A A4 A.1-5 A A4

1.0-1 A A4 7.0-5 A A4 A.1-6 A A4 1.0-2 A A4 7.0-6 A A4 A.1-7 A A4 2.0-1 A A4 7.07 A A4 A.1-8 A A4 2.0-2 A A4 7.1-1 C A4 3.0-1 A A4 3.0-2 A A4 8.0-1 A A4 3.0-3 A A4 8.0-2 A A4 3.0-4 A A4 8.0-3 A A4 4.0-1 A A4 8.0-4 A A4 4.0-2 A A4 8.0-5 A A4 4.0-3 A A4 8.0-6 A A4 4.0-4 A A4 8.0-7 A A4 4.0-5 A A4 8.0-8 A A4 5.0-1 A A4 6.0-1 C A4 9.01 A A4 6.0-2 C A4 6.0-3 C A4 10.0-1 A A4 6.0-4 C A4 10.0-2 C A4 6.0-5 C A4 10.0-3 A A4 6.0-6 C A4 10.0-4 A A4 6.0-7 C A4 10.0-5 A A4 6.0-8 C A4 10.0-6 A A4 6.0-9 C A4 10.0-7 A A4 6.0-10 C A4 10.0-8 A A4 6.0-11 C A4 10.1-1 A A4 6.0-12 C A4 10.1-2 A A4 6.0-13 C A4 10.0-1 A A4

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SUPPLEMENT HIGHLIGHTS SECTION 1 – INTRODUCTION – Describes purpose of supplement relative to D6-38278. SECTION 2 – AIRPLANE DIMENSIONS – Airplane dimensions not changed. SECTION 3 – ZONAL DIAGRAM – Added major zone for MDCD. SECTION 4 – ACCESS DOORS AND PANELS – MDCD with access panels added. SECTION 5 – RESERVED. SECTION 6 – SYSTEMS MAINTENANCE PROGRAM – Added maintenance inspections unique to the freighter. SECTION 7 – STRUCTURAL INSPECTION PROGRAM – Added structural inspections unique to the freighter. SECTION 8 – COMPONENT MAINTENANCE INFORMATION – Added components maintenance information unique to the freighter. SECTION 9 – AIRWORTHINESS LIMITATIONS & CERTIFICATION MAINTENANCE REQUIREMENTS

Deleted from this document and is now a separate document, 365-00-00- B4022-CMR. SECTION 10 – CORROSION PREVENTION AND CONTROL PROGRAM (CPCP) - Added new tasks for cargo door. APPENDIX A - LIST OF SUPERSEDED OR NOT APPLICABLE TASKS.

THIS PAGE RESERVED

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SECTION 1. INTRODUCTION A. PURPOSE This Supplement to the 737-300/400/500 Maintenance Planning Data Document (D6-38278) contains the changes to the 737-400 maintenance tasks and frequencies that apply to aircraft converted to all cargo configurations with a main deck cargo door. The information in this document supplements the information in the basic Maintenance Planning Data Document. The complete list of maintenance tasks comprises the tasks given in D6-38278 MPD and the changes or additions introduced by this supplement. Converted Aircraft Designation:

SF – Special Freighter This supplement uses the same section numbers as D6-38278. Only those sections that are affected by the STC are included. The basic document will be referred to in this supplement where applicable. The definitions of check intervals (A, C) is as specified in D6-38278, Page 1-5. B. REVISIONS This supplement will be revised periodically. Upon revision the Revision Record page should be filled out and the applicable pages inserted into the document.

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C. APPLICABLE DOCUMENTS Schedule Maintenance Requirements have been established using engineering Description, Operation and Substantiation. Reports, MSG-3 Logic and service experience of IAI 737–300. The following reports have been prepared for the systems modifications:

365-00-00-B2019 B737-400SF Unmodified Structure Substantiation 365-21-00-B2060 B737-400SF ECS Description, Operation & Substantiation 365-25-00-B2115 B737-400SF Interior Modification Substantiation 365-26-00-B2075 B737-400SF Main Deck Smoke Detection System Description, Operation & Substantiation 365-38-00-B2095 B737-400SF Water & Waste Description, Operation & Substantiation 365-38-00-B2101 B737-400SF Floor Drain System Description, Operation & Substantiation 365-52-00-B2100 B737-400SF MDCD Hydraulic System Description, Operation & Substantiation 365-52-00-B2106 B737-400SF MDCD Description, Operation & Substantiation

Supplemental Maintenance tasks referred to in this document are detailed in:

365-00-00-B4008 AMM supplement

BOEING 737-300/400/500 Maintenance Planning Data D6-38278 Rev. July 2007

SECTION 2. AIRPLANE DIMENSIONS A. AIRPLANE DIMENSIONS FIGURE TITLE PAGE FIGURE 2-1 737-400 – AIRPLANE DIMENSIONS.............................................................................................2.0-2

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FIGURE 2-1. 737-400 – AIRPLANE DIMENSIONS WITH CARGO DOOR LOCATION

FORWARD CARGO DOOR (RH)

SECTION 43

FORWARD ENTRY DOOR (LH)

FORWARD AIRSTAIRS DOOR (CUSTOMER OPTION)

SECTION 41

WHEEL WELL NOSE GEAR DOOR

FORWARD GALLEY DOOR (RH)

FORWARD ACCESS DOOR

500G

500F

500 500B

500A

500E

500D

500C

22 INCH SPACING

540

520

20 INCH SPACING

460

480

420

440

380

400

344

360

270

251.

6

235.

8

219.

8

203.

8

188

328

277

294.

5

312

259.

5

243.

7

211.

8

227.

8

178

196.

5

130

TOP OF CONTROL CABIN FLOOR WL. 207.5

Surround assy.

Door assy.

SECTION 3. ZONAL DIAGRAMS LIST OF FIGURES………………………………………………………………………………………………………….3.0-2 GENERAL…………………………………………………………………………………………………………………...3.0-3 ZONE LOCATIONS………………………………………………………………………………………………………...3.0-4

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LIST OF FIGURES FIGURE TITLE PAGE FIGURE 3.1 737-400 – MAJOR ZONE 100 – ................................................................3.0 - 4

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GENERAL The basic D6-38278 MPD shows the breakdown of the aircraft into 7 major zones, and figures for each of the major zones with further breakdown in zone identification. The cargo door is considered a major structural component and therefore is identified with an individual zone number, with further breakdown in zone identification shown in Figure 3-1. Air Transport Association Specification Spec 2200 is used for guidelines in identifying the zone.

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FIGURE 3-1. 737-400 – MAJOR ZONE 120 – Main Deck Cargo Door – LH Side

Sta 500C

Sta 328

S- 4r

21LS-

SECTION 4. ACCESS DOORS AND PANELS LIST OF FIGURES..........................................................................................................................................................4.0-2 4.1 GENERAL...............................................................................................................................................................4.0-3 4.2 ACCESS DOOR AND PANEL ILLUSTRATIONS ...................................................................................................4.0-3 TABLE.............................................................................................................................................................................4.0-5

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LIST OF FIGURES FIGURE TITLE PAGE FIGURE 4-1: MDCD Access Panels 4.0-4

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SECTION 4. ACCESS DOORS AND PANELS

4.1 GENERAL All maintenance access doors and panels are identified as described in Section 4 of D6-38278 MPD. The conversion replaces the complete main deck sidewall and ceiling panels. For access to equipment or structure located behind main deck liners remove the respective cargo liner or ceiling panel. Figure 4-1 shown in this supplement shows the MDCD access panels. The table accompanying the figure describes the panel location and estimated man-hours to gain access to each area. Operators should adjust these estimates based on their own procedures and experience. 4.2 ACCESS DOOR AND PANEL ILLUSTRATIONS The access panel numbers and location are illustrated in figure 4-1.

FIGURE 4-1: MDCD Access Panels

120b

120a

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DOOR OR PANEL

MAN-HOURS BODY SECTION 43

IDENTIFICATION NO.

LEFT RIGHT OPEN CLOSE PANEL DESCRIPTION AND/OR ACCESS PROVIDED

120a 0.10 0.10 MAIN DECK CARGO DOOR ACCESS PANEL – LATCH ACTUATOR ACCESS

120b 0.10 0.10 MAIN DECK CARGO DOOR ACCESS PANEL – LIFT MECHANISM ACCESS

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SECTION 5. RESERVED

SECTION 6. SYSTEMS MAINTENANCE PROGRAMS A. SCOPE This section of the MPD outlines the scheduled maintenance tasks for the new or modified Systems Maintenance Program. The scheduled maintenance tasks are added or revised for the 737-400 with main deck cargo door installed, all other tasks described in Section 6 of D6-38278 MPD do not change. B. TASKS ITEM NUMBERING

1. When the original MPD already contains a task with a matching task description the same task number is used but the IAI AMM reference is called out. 2. Task numbering of new tasks added by the conversion consists of the system ATA code (two groups) a designator C and a running number.

C. TASK CODES GLOSSARY

IN - INSPECTION - An examination of an item against a specific standard. This is a potential failure finding task. GVI - GENERAL VISUAL INSPECTION - A visual examination of an interior or exterior area, installation or assembly to

detect obvious damage, failure, or irregularity. This level of inspection is made from within touching distance unless otherwise specified.

DI - DETAILED INSPECTION - An intensive examination of a specific item, installation, or assembly to detect damage, failure, or irregularity.

SVC - SERVICING - Any act of consumable replenishment for the purpose of maintaining inherent design capabilities. OP - OPERATIONAL CHECK - A failure finding task to determine if an item is fulfilling its intended purposes. Does not

require quantitative tolerances. FC - FUNCTIONAL CHECK - A quantitative check to determine if one or more functions of an item perform within

specified limits. This is a potential failure finding task. RST - RESTORATION - Reworking, replacement of parts or cleaning necessary to return an item to a specific standard.

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MAN APPLICABILITY HOURS 737-400 SYSTEMS SUPPLEMENTARY MAINTENANCE PROGRAM

SUPPLEMENTAL AMM

TASK NUMBER

TASK

MPD ITEM

NUMBER INTERVAL ZONE ACCESS

APL ENG TASK DESCRIPTION

12-25-32-643-001 SVC B12-25-32-C1A 3A 120 -400SF

.30

LUBRICATE (SERVICE) THE MAIN DECK CARGO DOOR MECHANISM PER AMM SUPPLEMENT CHAPTER 12

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MAN APPLICABILITY HOURS 737-400 SYSTEMS SUPPLEMENTARY MAINTENANCE

PROGRAM

SUPPLEMENTAL AMM

TASK NUMBER

TASK

MPD ITEM


APL ENG TASK DESCRIPTION 20-60-04-102-001 (OEM)

GVI 20-52-00-00-1X-EZAP 1C 120 -400SF

.50 INSPECT (GENERAL VISUAL) OF THE ELECTRICAL WIRING INTERCONNECTION SYSTEMS (EWIS) IN THE MDCD. (EZAP).

20-60-04-102-001 (OEM)

GVI 20-52-00-00-2X- EZAP

1A 120 -400SF .50 INSPECT (STAND-ALONE GVI) THE EXPOSED EWIS IN THE MDCD HARNESSES W9616 LOCATED BETWEEN CONNECTION OF THE MDCD AND THE SURROUND STRUCTURE (EZAP).

20-60-03-102-001 (OEM)

DI 20-32-00-00-3X-EZAP

1C 217, 410

-400SF .50 INSPECT (DETAILED INSPECTION) HARNESSES W9622, W0154 FOR CHAFFING AND CONDITION (EZAP).

20-60-03-102-001 (OEM)

DI 20-32-00-00-4X-EZAP

1C 216, 310

-400SF .50 INSPECT (DETAILED INSPECTION) HARNESSES W9621, W166, W170 FOR CHAFFING AND CONDITION (EZAP).

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SUPPLEMENTAL AMM

TASK NUMBER APPLICABILITY MAN

HOURS

737-400 SYSTEMS SUPPLEMENTARY MAINTENANCE

PROGRAM

TASK

MPD ITEM NUMBER INTERVAL ZONE ACCESS

APL ENG TASK DESCRIPTION

21-51-00-715-208 OP B21-51-00-C00 2A 212 -400SF

.10 CHECK (OPERATIONALLY) LEFT PACK FLOW CONTROL & SHUTOFF VALVE (FCV).

21-23-10-705-075 OP B21-23-10-C00 2A 212

-400SF

.10 CHECK (OPERATIONALLY) MAIN DECK CLASS "E" SHUTOFF VALVES.

21-51-71-206-001 GVI B21-51-00-C01 1C 212 -400SF .10

INSPECT (GENERAL VISUAL) LEFT PACK FLOW CONTROL & SHUTOFF VALVE (FCV) FOR CONDITION AND SECURITY OF INSTALLATION.

21-23-10-206-001 GVI B21-23-10-C01 1C 212 -400SF .10 INSPECT (GENERAL VISUAL) MAIN DECK CLASS "E" SHUTOFF VALVE FOR CONDITION AND SECURITY OF INSTALLATION.

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MAN APPLICABILITY HOURS 737-400 SYSTEMS SUPPLEMENTARY MAINTENANCE

PROGRAM

SUPPLEMENTAL AMM

TASK NUMBER

TASK


APL ENG TASK DESCRIPTION 25-21-46-206-001 25-21-46-206-002 GVI B25-21-C46 1C 107 107 -400SF .20

INSPECT (GENERAL VISUAL) SIDEWALL PANELS, DADO PANELS, LININGS AND CEILING PANELS FOR CLEANLINESS, CONDITION, SECURITY OF INSTALLATION AND GENERAL APPEARANCE.

25-31-01-206-001 GVI B25-56-00-C01 1C 107 107 -400SF .20

INSPECT (GENERAL VISUAL) RIGID BARRIER FOR ABSENCE OF CORROSION, DAMAGE, CONDITION AND SECURITY OF INSTALLATION AND GENERAL APPEARANCE.

25-58-01-206-001 GVI B25-56-00-C02 1A 107 107 -400SF .20

INSPECT (GENERAL VISUAL) RIGID BARRIER SLIDING DOOR SEALS FOR ABSENCE OF DAMAGE, CONDITION SECURITY OF INSTALLATION AND GENERAL APPEARANCE

25-58-01-206-002 GVI B25-31-C00 1A 107 107 -400SF .20

INSPECT (GENERAL VISUAL) GALLEY 1 BLOWOUT PANEL FOR ABSENCE OF CORROSION, CONDITION SECURITY OF INSTALLATION AND GENERAL APPEARANCE

25-58-01-206-003 GVI B25-56-00-C03 1A 107 107 -400SF .20

INSPECT (GENERAL VISUAL) RIGID BARRIER BLOWOUT PANEL FOR ABSENCE OF CORROSION, CONDITION SECURITY OF INSTALLATION AND GENERAL APPEARANCE

25-58-01-206-004 OP B25-56-00-C04 1C 107 107 -400SF .20

OPERATIONALLY CHECK THAT WITH THE LATCH IN LOCKED POSITION THE DOOR CAN NOT BE OPEN. VERIFY BOTH LATCH BOLTS ARE ENGAGEING THE DOOR.

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SUPPLEMENTAL AMM

TASK NUMBER

TASK


APL ENG TASK DESCRIPTION 26-18-38 (CMM)

RST 26-010-C01 9000FH 107

400SF

0.5 CLEAN (RESTORE) THE MAIN DECK CARGO COMPARTMENT SMOKE DETECTORS. (OFF AC maintenance)

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SUPPLEMENTAL AMM

TASK NUMBER

TASK


APL ENG TASK DESCRIPTION 52-32-00-206-001 GVI B29-15-00-C00 1C 107 400SF .50

INSPECT (GENERAL VISUAL) THE FOLLOWING MAIN CARGO DOOR HYDRAULIC COMPONENTS AND ASSOCIATED PLUMBING FOR CONDITION AND SECURITY OF INSTALLATION. A – COMPONENTS INSTALLED ABOVE MDCD 1. DOOR LIFT ACTUATOR 2. FLOW LIMITER (2ea) 3. RESTRICTOR CHECK VALVE 4. PRIORITY VALVE 5. DUAL PILOT CHECK VALVE 6. HYDRAULIC LINES, BRACKETS AND FITTING

B - COMPONENTS INSTALLED ON MDCD 1. LATCH ACTUATOR 2. SEQUENCE VALVE

29-15-01-206-001 GVI B29-15-00-C01 1C 216 400SF .50

INSPECT (GENERAL VISUAL) THE FOLLOWING MAIN WHEEL HYDRAULIC COMPONENTS AND ASSOCIATED PLUMBING FOR CONDITION AND SECURITY OF INSTALLATION.

1. SOLENOID SHUTOFF VALVE 2. HYDRAULIC HAND PUMP 3. CHECK VALVE (2ea) 4. PRESSURE RELIEF VALVE (3ea) 5. MOTOR OPERATED SHUTOFF VALVE 6. PRESSURE SWITCH 7. FLOW LIMITER 8. HYDRAULIC LINES, BRACKETS AND FITTING

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SUPPLEMENTAL AMM

TASK NUMBER

TASK

MPD ITEM


APL ENG TASK DESCRIPTION 32-61-32-206-001 GVI B32-61-32-00 1C 310 -400SF .10

INSPECT (GENERAL VISUAL) MLG DOWN LIMIT SWITCH, ASSOCIATED WIRING AND SUPPORT CLAMPS FOR CONDITION AND SECURITY OF INSTALLATION.

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APPLICABILITY MAN

HOURS

SUPPLEMENTAL AMM

TASK NUMBER

TASK

MPD 737-400 SYSTEMS SUPPLEMENTARY MAINTENANCE PROGRAM ITEM NUMBER

INTERVAL ZONE ACCESS

APL ENG TASK DESCRIPTION 33-35-00-206-001 GVI B33-35-C00 1C 107 -400SF .20 INSPECT (GENERAL VISUAL) CARGO COMPARTMENT

CEILING PANELS DOME LIGHT AND FLOOD LIGHT FOR CLEANLESS, CONDITION AND SECURITY OF INSTALLATION.

33-24-00-206-001 GVI B33-24-C00 1C 105 -400SF .20 INSPECT (GENERAL VISUAL) “FASTEN SEAT BELT”

AND “USE OXYGEN” SIGNS IN THE SUPERNUMERARY’S AREA FOR CLEANLINESS, CONDITION AND SECURITY OF INSTALLATION.

33-24-00-206-002 GVI B33-28-C00 1C 105 -400SF .20 INSPECT (GENERAL VISUAL) SUPERNUMERARY’S

AREA LIGHTS FOR CLEANLESS, CONDITION AND SECURITY OF INSTALLATION.

33-24-00-702 OP B33-24-C01 2C 105 -400SF .20 CHECK (OPERATIONALLY) “FASTEN SEAT BELT” AND

“USE OXYGEN” SIGNS IN THE SUPERNUMERARY’S AREA

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APPLICABILI

TY MAN

HOURS 737-400 SYSTEMS SUPPLEMENTARY MAINTENANCE PROGRAM

SUPPLEMENTAL AMM

TASK NUMBER

TASK


APL ENG TASK DESCRIPTION IN B35-00-00-01 Per Vendor

CMM

-400SF .20 INSPECT (INSPECTION) OXYGEN CYLINDER AND

HYDROSTATIC TEST (OFF –AIRCRAFT) PER VENDOR CMM

FC B35-00-00-02 Per Vendor

CMM

-400SF CHECK (FUNCTIONALLY) (OFF-AIRCRAFT) THE

SUPERNUMERARY AREA OXYGEN MASK/REGULATOR PER VENDOR CMM

35-00-00-206-001 GVI B35-00-00-C03 1C 105

-400SF

INSPECT (GENERAL VISUAL) THE SUPERNUMERARY AREA OXYGEN CYLINDER, OXYGEN HARNESS AND MASK/REGULATOR FOR CONDITION AND SECURITY OF INSTALLATION

OP B35-00-00-C04 1C 105 -400SF CHECK (OPERATIONALLY) SUPERNUMERARY AREA

OXYGEN MASK/REGULATOR

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APPLICABILI

TY

737-400 SYSTEMS MAINTENANCE PROGRAM

SUPPLEMENTAL AMM

TASK NUMBER

TASK

MPD ITEM

NUMBER INTERVAL MAN ZONE ACCESS

APL ENG HOURS

TASK DESCRIPTION 52-32-00-206-002

DI B52-32-06-C01 1C 100 400SF

INSPECT (DETAILED INSPECTION) THE MAIN DECK CARGO DOOR COMPONENTS FOR CONDITION AND SECURITY OF INSTALLATION. 1. LOCK HANDLE AND MECHANISM 2. LIFT ACTUATOR AND LINKAGES (ACCESS PANEL 120B, LINING REMOVED AS REQUIRED TO GAIN ACCESS). 3. LIFT THRUST RODS AND ATTACHMENTS. 4. INDICATION SWITCHES AND WIRING INCLUDING: DOOR LOCKED DOOR LATCHED DOOR CLOSED CANOPY POSITION FULL OPEN POSITION 5. LATCH ACTUATOR AND MECHANISM (ACCESS PANEL 120A) 6. LOCK PAWL VISUAL INDICATION. (THROUGH VIEW PORTS) WITH DOOR LOCKED, CHECK CLARITY OF LENS 7. PRESSURE DOORS , SPRINGS AND MECHANISM

ES 8. MDCD HING

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APPLICABILITY 737-400 SYSTEMS MAINTENANCE PROGRAM

SUPPLEMENTAL AMM

TASK NUMBER

TASK

MPD ITEM


APL ENG HOURS

TASK DESCRIPTION

52-32-00-206-003

GVI B52-30-00-C03 1A 100 -400SF

INSPECT (GENERAL VISUAL) THE MAIN DECK CARGO DOOR RAMP FITTING AND CENTERING ROLLER FOR CONDITION AND SECURITY OF INSTALLATION

52-32-00-206-004

GVI B52-32-00-C04 1A 100 -400SF

INSPECT (GENERAL VISUAL) THE MAIN DECK CARGO DOOR LATCH HOOKS AND SILL FITTINGS FOR CONDITION AND SECURITY OF INSTALLATION

52-32-06-216 OP B52-32-00-C05 1C 100 -400SF CHECK (OPERATIONALLY) MDCD LACH AND LOCK 52-32-02/501 OP B52-32-00-C06 1C 100 -400SF CHECK (OPERATIONALLY) MDCD VENT DOORS

52-32-12-501 FC B52-32-12-C00 1C 100 -400SF CHECK (FUNCTIONALLY) DOOR HYDRAULIC AND

ELECTRICAL CONTROL SYSTEM AND INDICATION 52-32-03-705-001-B00

OP B52-32-00-C07 1A 100 -400SF

CHECK (OPERATIONALLY) PILOT AND CO-PILOT DOOR OPEN INDICATION LIGHTS WHEN MDCD IS UNLOCKED

ISSUE: C 365-00-00- B4022 Page 6.0-13

APPLICABILITY


SUPPLEMENTAL AMM

TASK NUMBER

TASK

MPD ITEM


APL ENG HOURS

TASK DESCRIPTION RST B53-00-00-C01 1A 100 400SF CLEAN (RESTORE) AND INSPECT ALL LOWER SILL

DRAINS 52-32-11-705-001

GVI B53-00-00-C02 1C 100

400SF

INSPECT (GENERAL VISUAL) EXTERIOR STRUCTURE OF THE MAIN DECK CARGO INCLUDING GAPS, FLUSHNESS WITH SURROUND STRUCTURE.

ISSUE: C 365-00-00- B4022 Page 6.0-14

APPLICABILITY


SUPPLEMENTAL AMM

TASK NUMBER

TASK

MPD ITEM


APL ENG

MAN HOURS

TASK DESCRIPTION GVI Z-53-107-

C01-Z

1C

105 106 107 108 110 112

400SF

INSPECT (GENERAL VISUAL) ALL EQUIPMENT IN THE CLASS "E" AREA (ZONES 107-108) FOR DEFECTS/DAMAGE, GENERAL APPEARANCE/CLEANLINESS, LOOSE & MISSING FASTENERS, CRACKS, CORROSION, DEGRADATION OF PROTECTIVE COATINGS, LEGIBILITY OF MARKINGS, CONDITION AND SECURITY. PAY PARTICULAR ATTENTION TO THE FOLLOWING:

- SMOKE DETECTORS - CARGO LIGHTS - CARGO LINERS - 9 G BARIER

GVI

Z-53-107-C02-Z 1C

400SF

INSPECT (GENERAL VISUAL) ALL COMPONENTS IN THE SUPERNUMERARY AREA (ZONES 107-108) FOR DEFECTS/DAMAGE, CLEANLINESS, LOOSE & MISSING FASTENERS, CRACKS, CORROSION, DEGRADATION OF PROTECTIVE COATINGS, LEGIBILITY OF MARKINGS, CONDITION AND SECURITY. PAY PARTICULAR ATTENTION TO THE FOLLOWING: - PORTABLE FIRE EXTINGUISHERS - EMERGENCY LIGHTING SYSTEMS - PORTABLE OXYGEN BOTTLES - SUPERNUMERARY AREA OXYGEN CYLINDER

– MASK/REGULATOR – ENTRY DOORS 1L/R – G1 GALLEY SERVISE DOOR – FIRE EXTINGUSGER

ISSUE: A 365-00-00- B4022 Page 7.0-1

SECTION 7. STRUCTURAL INSPECTION PROGRAM A. SCOPE………………………………………………………………………………………………………………………….7.0-2 STRUCTURAL INSPECTION REQUIREMENTS…………………………………..……………………………………….....7.1-1

ISSUE : A 365-00-00- B4022 Page 7.0-2

A. SCOPE The structural inspection program described in Section 7 of D6-38278 is revised here for specific tasks affected or added due to the installation of a main deck cargo door including tasks necessary as a result of the evaluation per Section 10. The modification to the aircraft for conversion from a passenger to a cargo aircraft includes the installation of a main deck cargo door and the associated reinforced door surround structure between station 328 and station 500C, between s-4R and s-21L. This area of the fuselage is reinforced to support the installation of a main deck cargo door. The main deck cargo door is a non-plug outward opening cargo door installed on the left side between Sta 360 to Sta 500, for access to the main cabin. The door utilizes a piano type hinge along the upper edge and uses a hook latch type mechanism along the lower edge to pull the door into the faired position and to latch it in place. An additional lock mechanism locks the individual hook latches. The hook latches as well as the lift mechanism are operated by hydraulic actuators powered by the airplane hydraulic system “A”. A manual handle operable from the interior and exterior of the door operates the lock mechanism. Separate electrical system provides door closed, latched and locked indication to the flight deck and to the door operator panel.

ISSUE: A 365-00-00- B4022 Page 7.0-3

FIGURE 7-1. 737-400 – SEC 41 AND 43 STATION DIAGRAM WITH CARGO DOOR LOCATION

FORWARD CARGO DOOR (RH)

SECTION 43

FORWARD ENTRY DOOR (LH)

FORWARD AIRSTAIRS DOOR (CUSTOMER OPTION)

SECTION 41

WHEEL WELL NOSE GEAR DOOR

FORWARD GALLEY DOOR (RH)

FORWARD ACCESS DOOR

500G

500F

500 500B

500A

20 INCH SPACING 22 INCH SPACING

294.

5

500E

500D

500C

540

520

460

480

420

440

380

400

344

360

270

251.

6

235.

8

219.

8

203.

8

188

328

277

259.

5

227.

8

211.

8

196.

5

243.

7

312

178

130

TOP OF CONTROL CABIN FLOOR WL. 207.5

Surround assy.

Door assy.

ISSUE: A 365-00-00- B4022 Page 7.0-4

FIGURE 7-2. 737-400 MDCD Structural Inspection Requirements

ISSUE: A 365-00-00- B4022 Page 7.0-5

FIGURE 7-3. 737-400 MDCD Structural Inspection Requirements

ISSUE: A 365-00-00- B4022 Page 7.0-6

FIGURE 7-4. 737-400 MDCD Surround Structural Inspection Requirements

ISSUE: A 365-00-00- B4022 Page 7.0-7

FIGURE 7-5. 737-400 MDCD Surround Structural Inspection Requirements

STRUCTURAL INSPECTION REQUIREMENTS

APPLICABILITY

737-400 STRUCTURAL INSPECTION PROGRAM MPD ITEM

NUMBER

TAS

K

FREQUENCY ZONE ILLUS REF ACCESS

APL ENG MH

INSPECTION LEVEL and TASK DESCRIPTION S52-30-00-C05 GVI 8C 100 400SF

2 INSPECT (GENERAL VISUAL) MAIN DECK CARGO DOOR STRUCTURE, DOOR STOPS , LATCHES,, FRAMES, INTERCOSTALS, BRACKETS, AND FITTINGS.

S53-00-00-C05 GVI 1C 100

400SF

.2 INSPECT (GENERAL VISUAL) ROLLER FITTINGS AND INTERCOSTAL STRUCTURE AND ATTACH BOLTS OF ROLLER FITTINGS, STA 360 AND STA 500 ABOVE S-16L.

S53-00-00-C06 GVI 8C 100

400SF

2 INSPECT (GENERAL VISUAL) SKIN DOUBLERS, SILLS, FRAMES, STRINGERS, STOPS AND LATCH FITTINGS OF THE MAIN DECK CARGO DOOR SURROUND STRUCTURE. INCLUDE AREA AT LEAST 20 INCHES FROM ALL SIDES OF THE MDCD CUTOUT.

ISSUE: C 365-00-00- B4022 Page 7.1-1

ISSUE: A 365-00-00- B4022 Page 8.0-1

SECTION 8. COMPONENTS MAINTENANCE INFORMATION A. SCOPE………………………………………………………………………………………………………………………….8.0-2

ISSUE: A B4022365-00-00- B4022 Page 8.0-2

A: SCOPE This section of the MPD contains general information on selected system components considered to be maintenance significant. This section arranged in ATA order. Definitions of maintenance control processes (“Condition Monitoring” , “On Condition” or Hard Time”) are presented in original B737-400 Maintenance Planning Data Document, Section 8.0 Doc D6-38278.

ISSUE: A 365-00-00- B4022 Page 8.0-3

CHAPTER: ECS REFERENCE LOCATION TIME DESCRIPTION COMPONENTS PECULIAR TO 737-400SF

QTY PER ACFT

MAINT MANUAL

MAINT FREQUENCY

ZONE AND AREA

ACCESS DOOR NUMBER

HOURS & TENTS REMOVE & REPLACEELAPSED MAN HRS

8-21-C01 LEFT PACK FLOW CONTROL & SHUTOFF VALVE (FCV).

1 21-51-11 MPD B21-51-00-C00

211 .50 .50

8-21-C02 MAIN DECK CLASS "E" SHUTOFF

VALVE. 2 21-23-00 MPD

B21-23-10-C00 211 .50 .50

ISSUE: A 365-00-00- B4022 Page 8.0-4

CHAPTER : SMOKE DETECTION REFERENCE LOCATION TIME DESCRIPTION COMPONENTS PECULIAR TO 737-400SF

QTY PER ACFT

MAINT MANUAL

MAINT FREQUENCY

ZONE AND AREA

ACCESS DOOR NUMBER


8-26-C01 SMOKE DETECTOR 20 26-00-00

CM MPD 26-010-C01

107 .50 .50

8-26-C02 MAIN SMOKE CONTROL PANEL 1 26-00-00 CM 101 102

.50 .50

ISSUE: A 365-00-00- B4022 Page 8.0-5

CHAPTER: HYDRAULIC REFERENCE LOCATION TIME DESCRIPTION COMPONENTS PECULIAR TO 737-400SF

QTY PER ACFT

MAINT MANUAL

MAINT FREQUENCY

ZONE AND AREA

ACCESS DOOR NUMBER


8-29-C01 DOOR LIFT ACTUATOR 2 29-15-00 CM 107 .50 .50 8-29-C02 RESTRICTOR CHECK VLVE 1 29-15-00 CM 107 .50 .50 8-29-C03 FLOW LIMITER 2 29-15-00 CM 107 .50 .50 8-29C-04 PRIORITY VALVE 1 29-15-00 CM 107 .50 .50 8-29-C05 DUAL PILOT CHECK VALVE 1 29-15-00 CM 107 .50 .50 8-29-C06 SOLENOID SHUTOFF VALVE 1 29-15-00 CM 216 .50 .50 8-29-C07 HYDRAULIC HAND PUMP 1 29-15-00 CM 216 .50 .50 8-29-C08 CHECK VALVE 2 29-15-00 CM 216 .50 .50 8-29-C09 PRESSURE RELIEF VALVE 3 29-15-00 CM 216 .50 .50 8-29-C10 MOTOR OPERATED SHUTOFF VALVE 1 29-15-00 CM 216 .50 .50 8-29-C11 PRESSURE SWITCH 1 29-15-00 CM 216 .50 .50 8-29-C12 FLOW LIMITER 1 29-15-00 CM 216 .50 .50 8-29-C13 LACH ACTUATOR 1 29-15-00 CM 107 .50 .50 8-29-C14 SEQUENCE VALVE 1 29-15-00 CM 107 .50 .50

ISSUE: A 365-00-00- B4022 Page 8.0-6

CHAPTER: LANDING GEAR REFERENCE LOCATION TIME DESCRIPTION COMPONENTS PECULIAR TO 737-400SF

QTY PER ACFT

MAINT MANUAL

MAINT FREQUENCY

ZONE AND AREA

ACCESS DOOR NUMBER


8-32-C01 MLG DOWN LIMIT SWITCH 1 32-61-00 CM 310 - .10 .10

ISSUE: A 365-00-00- B4022 Page 8.0-7

CHAPTER : LIGHT REFERENCE LOCATION TIME DESCRIPTION COMPONENTS PECULIAR TO 737-400SF

QTY PER ACFT

MAINT MANUAL

MAINT FREQUENCY

ZONE AND AREA

ACCESS DOOR NUMBER


8-33-C01 CARGO DOOR INDICATION LIGHT 1 33-35-00 CM 107, 108 - .10 .10 8-33-C02 DOME LIGHT 2 33-35-00 CM 107, 108 - .10 .10 8-33-C03 FLOOD LIGHT 3 33-35-00 CM 107, 108 - .10 .10

ISSUE: A 365-00-00- B4022 Page 8.0-8

CHAPTER: OXYGEN REFERENCE LOCATION TIME DESCRIPTION COMPONENTS PECULIAR TO 737-400SF

QTY PER ACFT

MAINT MANUAL

MAINT FREQUENCY

ZONE AND AREA

ACCESS DOOR NUMBER


8-35-C01 SUPERNUMERARY’S OXYGEN SYLINDERS

2 35-00-00 Note 104, 105 - .10 .10

8-35-C02 SUPERNUMERARY’S OXYGEN MASK/RGULATOR

2 35-00-00 Note 104, 105 - .10 .10

Note: See Vendor CMM for Interval limits

ISSUE: A 365-00-00- B4022 Page 9.0-1

SECTION 9

Section 9 has been deleted from the Supplementary MPD. Section 9 was previously titled “Certification Maintenance Requirements” and is now a separate document, 365-00-00- B4022-CMR.

ISSUE: A 365-00-00- B4022 Page 10.0-1

SECTION 10

CORROSION PREVENTION AND CONTROL PROGRAM (CPCP)

A. SCOPE ....................................................................................................................................................................10.0-2 B. 737-400 BASELINE PROGRAM..............................................................................................................................10.0-4

ISSUE: C 365-00-00- B4022 Page 10.0-2

A. SCOPE The CPCP program described in section 10 of D6-38278 is revised here for specific tasks affected or added due to the conversion to a cargo aircraft with a main deck cargo door. The task summary page basic format from D6-38278 is retained here. The initial inspection for the affected sections of the fuselage is accomplished when the reinforcement structure is installed. The CPCP for added structure including the main deck cargo door is intended to control corrosion to Level 1 or better, the same as the basic program. Refer to MPD D6-38278 Section 10, Revision Feb 2006 or later approved revision, paragraph 10.4.1 for definition of the BASIC TASK.

ISSUE: A 365-00-00- B4022 Page 10.0-2

CORROSION LEVEL 1: Level 1 corrosion is described as corrosion occurring between successive inspections that is local and can be reworked within allowables described in the supplement to the SRM Supplement. or Cumulative light corrosion blend out over several inspections exceeds the allowable limits. CORROSION LEVEL 2: Corrosion occurring between successive inspections that requires a single re-work/blend-out which then exceeds allowable limits, requiring a repair/reinforcement, or complete or partial replacement of a PSE or other structure listed in the baseline program. or Corrosion occurring between successive inspections that is widespread and requires a single blend-out approaching allowable rework limits. CORROSION LEVEL 3 Corrosion found during the first or subsequent inspections, which is determined to be an urgent Airworthiness concern, requiring expeditious action. Details of the corrosion finding and planned action should be expeditiously reported to the appropriate regulatory authority. An inspection program that results in the occurrence of Level 2 or Level 3 corrosion is not acceptable and will require program adjustment to reduce damage to Level 1 or better. Level 3 findings require timely inspections to verify the structural integrity of the remaining aircraft in the operators 737-400 fleet. Level 3 corrosion should be reported to the FAA and CAAI within 7 days after the corrosion is determined to be Level 3.

ISSUE: A 365-53-00-B4022 Page 10.0-3

B. 737-400 BASELINE PROGRAM The CPCP program described in section 10 of D6-38278 is supplemented to add changes to the corrosion program based on MSG-3 Guidelines. The following evaluations and subsequent inspections use the following parameters: RATING SYSTEM based on 0, 1, 2 where 2 is best. CODE: Visibility 0 = poor, 1 = adequate, 2 = good, Exp to Adverse Environment 0 = yes, 1 = sometime, 2 = no, Sensitivity to damage size 0 = high, 1 = med, 2 = low; Environmental Protection: 0 = standard, 1 = extra, 2 = special ; Sensitivity to damage growth: 0 = high, 1 = med, 2 = low; Residual Strength after Damage: 0 = low, 1 = med, 2 = high; Likelihood of accidental damage: 0 = high, 1 = med, 2 = low Rated for 3 parameters: EDR (corrosion) EDR (stress corrosion) ADR Interpretation: Sum of each category determines inspection intervals: 1 = lowest practical interval, 2 through 4 = intermediate intervals, 4 and greater = maximum interval considered adequate.

ISSUE: A 365-53-00-B4022 Page 10.0-4

ENVIRONMENTAL DETERIORATION AND ACCIDENTAL DAMAGE WORK SHEET

FOR: 737-400SF ATA: 53-30

EDR (C) EDR (S) ADR

PSE Number

DESCRIPTION AND DISCUSSION

Vis

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EDR

- C

orro

sion

(C)

EDR

- C

orro

sion

(S)

AD

R (A

)

53-30-08A Upper Main and Aux Sill Chords 2 1 0 1 2 1 0 1 2 1 0 2 4 4 4 53-30-08B Upper Main and Aux Sill Run-Outs 2 1 0 1 2 1 0 1 2 1 0 2 4 4 4 53-30-08C Lower Main Sill Inner Chord 2 1 0 1 2 1 0 1 2 1 0 2 4 4 4 53-30-08D Lower main sill outer chord 2 1 0 1 2 1 0 1 2 1 0 2 4 4 4 RECOMMENDED INSPECTION INTERVAL AND METHOD: Detail Visual, 5 years or 9000 cycles which ever is first. REMARKS: Internal inspection with liner and insulation removed

ISSUE: A 365-53-00-B4022 Page 10.0-5


FOR: 737-400SF ATA: 52-32

EDR (C) EDR (S) ADR

PSE Number


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EDR

- C

orro

sion

(C)

EDR

- C

orro

sion

(S)

AD

R (A

)

52-32-01A Main deck cargo door frame latch fittings 2 0 1 1 2 0 1 1 2 1 1 1 4 4 5 52-32-01B Main deck cargo door latch hooks 2 0 1 1 2 0 1 1 2 1 1 1 4 4 5 52-32-01C Main deck cargo door latch sill fittings 2 0 1 1 2 0 1 1 2 1 1 1 4 4 5 52-32-04A,B MDCD Hinge segments and attachment 2 0 1 1 2 0 1 1 2 1 1 1 4 4 5 RECOMMENDED INSPECTION INTERVAL AND METHOD: Visual at A check REMARKS: External visual

ISSUE: A 365-53-00-B4022 Page 10.0-6


FOR: 737-400SF ATA: 52-32

EDR (C) EDR (S) ADR

PSE Number


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EDR

- C

orro

sion

(C)

EDR

- C

orro

sion

(S)

AD

R (A

)

52-32-02 MDCD Inner and Outer Skin, 2 2 1 1 2 2 1 1 2 2 1 1 6 6 6 52-32-03 MDCD frames Upper and lower beams 2 2 1 1 2 2 1 1 2 2 1 1 6 6 6 RECOMMENDED INSPECTION INTERVAL AND METHOD: Detail Visual, 5 years or 9000 cycles which ever is first REMARKS: Internal inspection with liner and insulation removed

ISSUE: A 365-53-00-B4022 Page 10.0-7


FOR: 737-400SF ATA: 53-30

EDR (C) EDR (S) ADR

PSE Number


Vis

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EDR

- C

orro

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(C)

EDR

- C

orro

sion

(S)

AD

R (A

)

53-30-01 Skin circumferential and longitudinal splices 1 0 1 1 1 0 1 1 1 1 1 1 3 3 4 53-30-02 Skin lap splices s-4r and s-21L 1 0 1 1 1 0 1 1 1 1 1 1 3 3 4 53-30-05 Frame reinforcement, inner chord 2 2 1 1 2 2 1 1 2 2 1 1 6 6 6 53-30-09 MD Cargo Door Surround Edge Frames, sta 360 and sta 500 2 2 1 1 2 2 1 1 2 2 1 1 6 6 6 53-30-10 MD Cargo Door floor beam to frame splice 2 2 1 1 2 2 1 1 2 2 1 1 6 6 6 53-30-11 Floor Beam to Frame attachment, Sec 43 and sec 46 2 2 1 1 2 2 1 1 2 2 1 1 6 6 6 RECOMMENDED INSPECTION INTERVAL AND METHOD: Detail Visual, 5 years or 9000 cycles which ever is first REMARKS: Internal inspection with liner and insulation removed

ISSUE: A 365-53-00-92484 B4022 Page 10.1-1

737-400SF CORROSION PREVENTION AND CONTROL PROGRAM (CPCP) INSPECTION REQUIREMENTS SUMMARY FORM.

Corrosion Task No

PSE Number

Description of structure to be inspected ZONES I YRS

R YRS

SB’S Notes

C53-107-C01 -01.01 -01.02 -01.03 -01.04 C53-107-C02 -02.01 -02.02 -02.03 -02.05 -02.06 -02.07

53-30-08A 53-30-08B 53-30-08C 53-30-08D 53-30-01 53-30-02 53-30-05 53-30-09 53-30-10 53-30-11

Fuselage, MDCD Sill Chords Upper Main and Aux Sill Chords Upper Main and Aux Sill Run-outs Lower Main Sill Inner Chords Lower Main Sill Outer Chords Fuselage, MDCD Structural Elements Skin circumferential and longitudinal splices Skin lap splices s-4R and s-21L Frame reinforcement, inner chord MD Cargo Door Surround Edge Frames, sta 360 and sta 500 MD Cargo Door floor beam to frame splice Floor Beam to Frame attachment, Sec 43 and Sec 46

107 107 107 107 107 107 107 107 107 107

5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2)

5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2) 5 (Note 2)

Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1

Notes: 1) Internal Inspection with liner and insulation removed 2) Task Interval – 5 years or 9000 cycles which ever is first

ISSUE: A 365-53-00-92484 B4022 Page 10.1-2

737-400SF CORROSION PREVENTION AND CONTROL PROGRAM (CPCP) INSPECTION REQUIREMENTS SUMMARY FORM. Corrosion Task No

PSE Number

Description of structure to be inspected ZONES I YRS

R YRS

SB’S Notes

C52-120-C01 -01.01 -01.02 -01.03 -01.04 C52-120-C02 -02.01 -02.02

52-32-01A 52-32-01B 52-32-01C 52-32-04A,B 52-32-02 52-32-03

MDCD Latches, Latch Fittings and Door Hinges Main deck cargo door frame latch fitting Main deck cargo door latch hooks Main deck cargo door latch sill fittings Main deck cargo door hinge segments and attachments MDCD Frames and Skin Splice Main deck cargo door inner and outer skin Main deck cargo door frames upper and lower beams

120 120 120 120 120 120

A Check A Check A Check A Check 5 (Note 3) 5 (Note 3)

A Check A Check A Check A Check 5 (Note 3) 5 (Note 3)

-

Note 1 Note 1 Note 1 Note 1 Note 2 Note 2

Notes: 1) External visual Inspection 2)Internal Inspection with liner and insulation removed 3) Task Interval – 5 years or 9000 cycles which ever is first

ISSUE: A 365-00-00- B4022 Page A.0-1

APPENDIX A - LIST OF NOT APPLICABLE OR SUPESEDED TASKS

This chapter contains applicable tasks of the D6-38278 MPD, which are superseded or not applicable as a result of IAI conversion to special freighter. NOTE: All tasks of the Zonal, Systems and Structure Programs not specifically mentioned in this MPD Supplement remain fully valid for the converted B737-400.

ISSUE: A 365-00-00- B4022 PageA.1-1

LIST OF SUPESEDED OR NOT APPLICABLE TASKS FOR THE ATA 12: SERVICING

D6-38278 MPD

TASK SUPERSEDED

NOT APPLICABLE

SUPPLEMENT MPD TASK

B12-25-41-3A-1 X B12-25-41-3A-2 X B12-25-41-3B-1 X B12-25-41-3B-2 X

ISSUE: A 365-00-00- B4022 Page A.1-2

LIST OF SUPESEDED OR NOT APPLICABLE TASKS FOR THE ATA 21: AIR CONDITIONING SYSTEM

D6-38238 MPD TASK SUPERSEDED NOT

APPLICABLE SUPPLEMENT MPD

TASK B21-23-17-2A X B21-61-00-5A-A X

ISSUE: A 365-00-00- B4022 Page A.1-3

LIST OF SUPESEDED OR NOT APPLICABLE TASKS FOR THE ATA 25: EQUPMENT/ FURNISHING SYSTEM



TASK B25-20-00-A X B25-25-12-2A X B25-31-00-B X B25-40-00-A X B25-40-00-B X B25-60-00-B X

ISSUE: A 365-00-00- B4022 Page A.1-4

LIST OF SUPESEDED OR NOT APPLICABLE TASKS FOR THE ATA26: FIRE PROTECTION SYSTEM



TASK

ISSUE: A 365-00-00- B4022 Page A.1- 5

LIST OF SUPESEDED OR NOT APPLICABLE TASKS FOR THE ATA 33: LIGHTING SYSTEM

D6-38238 MPD TASK SUPERSEDED NOT APPLICABLE

SUPPLEMENT MPD TASK

B33-21-00-A X

ISSUE: A 365-00-00- B4022 Page A.1- 6

LIST OF SUPESEDED OR NOT APPLICABLE TASKS FOR THE ATA 35: OXYGEN SYSTEM

D6-38238 MPD TASK SUPERSEDED NOT APPLICABLE

SUPPLEMENT MPD TASK

B35-22-00-5A X B35-22-11-2A X B35-22-31-A X B35-22-31-B X B35-31-00-B X

ISSUE: A 365-00-00- B4022 Page A.1- 7

LIST OF SUPESEDED OR NOT APPLICABLE TASKS FOR THE ATA 52: DOORS SYSTEM

D6-38238MPD TASK SUPERSEDED NOT APPLICABLE

SUPPLEMENT MPD TASK

B52-41-00-A X B52-41-00-B X B52-52-00-A X

B52-52-00-B X

ISSUE: A 365-00-00- B4022 Page A.1- 8

LIST OF SUPESEDED OR NOT APPLICABLE TASKS FOR THE ATA 53: STRUCTURE

D6-38238MPD TASK SUPERSEDED NOT APPLICABLE

SUPPLEMENT MPD TASK

Z-53-107-01-Z X Z-53-107-C01-Z z-53-107-02-Z X z-53-107-C02-Z

document no. 365-00-00-b4022 iai 737-400 special …supplement to boeing document d6-38278 rev. july...

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