doctoring, cleaning, filtration industrial cleaning ......genesis oscillating showers 4 genesis...
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Industrial Cleaning and Conditioning Systems
D O C T O R I N G , C L E A N I N G , F I L T R A T I O N
Innovative solutionsfor tough cleaningproblems.
KADANT SOLUTIONS DIVISION
Genesis™ Modular Shower Family
2
Single-tube shower
Double-tube shower
Overview
Features
• Modular shower design
• Components are interchangeable – imperial and metric
• Simple slide bearing design with alignment keys
• Full coverage stainless steel brushes
• 316 stainless steel construction
• User-friendly brush rotator and blowdown valve arrangement for keeping nozzles clean
Benefits
• Globally available spare parts
• Upgrade from stationary to oscillating
• Low maintenance costs
• Uniform distribution of shower water
Genesis™ Stationary Showers
3
Overview
Applications
• Roll and doctor lubrication
• Conveyor and belt cleaning
• Product knock-off
• Cylinder cleaning
• Chemical cleaning
Stationary shower without brush Available with internal brushes for nozzle cleaning
Complete internal shower pipe cleaning Auto-brush rotator
Genesis™ Oscillating Showers
4
Genesis shower with EMO III™ oscillator side mount and auto-brush rotator
Double-tube oscillating shower Genesis shower with Genesis oscillator installation on belt filter
Complete internal shower pipe cleaning
Overview
Applications
• High-pressure belt press fabric cleaning
• High-pressure cylinder cleaning
• High-impact roll cleaning
• Drilled vacuum roll cleaning
• Conveyor belt cleaning
• Sludge press cleaning
Industrial Showering Applications
5
Belt press Belt press cleaning trial results
ConditionedSludge/Polymer Sludge Inlet
Gravity Zone
Belt WashStation
High-Pressure Zone
Low-Pressure(Wedge) Zone
Belt WashStation Dewatered Sludge
Fruit juice pressDeltaFormer™ for non-wovens
Typical belt press cleaning
5
Oscillator Systems
6
Crank-arm oscillation pattern (not recommended)
EMO III oscillation pattern
EMO III oscillator with panel Genesis oscillator with smart motor
Thermography showing poor crank-arm oscillation
Improved Cleaning and Conditioning for Better Moisture Profile Management and Enhanced Cleaning EfficiencyThe low frequency (low speed), instantly reversing EMO III or Genesis Ultra electro-mechanical oscillators are designed and proven to provide optimal fluid distribution for cleaning and conditioning machine fabrics. Conventional piston drive and crank-arm oscillators operate at fast speeds with excessive dwell at stroke reversal. This produces non-uniform fabric cleaning and wear, vividly illustrated by the shower pattern photo shown above. Kadant’s minimal dwell and precisely controlled oscillators consistently provide uniform shower coverage. Optimal fabric cleaning contributes to optimum machine performance for improved web profile, surface finish, and density.
Industrial Nozzles
7
NozzlePressure
PSI 20 40 60 80 100 125 150 200 250 300 400 600 800 1000
BAR 1.5 3.0 4.0 6.0 7.0 9.0 10.0 14.0 17.0 21.0 28.0 41.0 55.0 69.0
Orificein/mm
FanAngle
Nozzle Flow: Gallons Per Minute/Liters Per Minute
0.028”0.71 mm
Jet0.0640.242
0.0900.341
0.1100.416
0.1280.484
0.1430.541
0.1600.604
0.1750.662
0.2020.765
0.2260.855
0.2470.935
0.2851.08
0.3491.32
0.4031.53
0.4511.71
0.033”0.84 mm
0.0890.337
0.1250.473
0.1530.579
0.1770.669
0.1980.749
0.2220.840
0.2430.920
0.2801.06
0.3131.19
0.3431.30
0.3961.50
0.4851.84
0.5602.12
0.6262.37
0.040”1.0 mm
0.1300.492
0.1840.696
0.2250.851
0.2600.984
0.2911.10
0.3261.23
0.3561.35
0.4121.56
0.4601.74
0.5041.91
0.5822.20
0.7132.70
0.8233.12
0.9203.48
0.055”1.4 mm
0.2460.931
0.3481.32
0.4261.61
0.4921.86
0.5502.08
0.6152.33
0.6742.55
0.7782.94
0.8703.29
0.9533.61
1.104.16
1.355.11
1.565.91
1.746.59
0.070”1.8 mm
0.3991.51
0.5642.13
0.6902.61
0.7973.02
0.8913.37
0.9993.78
1.094.13
1.264.77
1.145.34
1.545.83
1.786.74
2.188.25
2.529.54
2.8210.67
0.094”2.4 mm
0.7142.70
1.013.83
1.244.69
1.435.41
1.606.06
1.796.76
1.967.42
2.268.55
2.539.58
2.7710.48
3.1912.07
3.9114.80
4.5217.11
5.0519.11
0.125”3.2 mm
1.274.81
1.806.81
2.208.33
2.549.61
2.8410.75
3.1812.02
3.4813.17
4.0215.22
4.4916.99
4.9218.62
5.6921.54
6.9626.34
8.0430.43
8.9934.03
0.055”1.4 mm
30°0.271.02
0.381.44
0.461.74
0.542.04
0.602.27
0.672.54
0.732.76
0.853.22
0.953.60
1.043.94
0.094”2.39 mm
0.853.22
1.204.54
1.475.56
1.706.43
1.907.19
2.128.02
2.338.82
2.6910.18
3.0011.36
3.2912.45
0.125”3.18 mm
1.435.41
2.027.65
2.489.39
2.8610.83
3.2012.11
3.5813.55
3.9214.84
4.5317.15
5.0619.15
5.5420.97
0.156”3.96 mm
2.318.74
3.2712.38
4.0015.14
4.6217.49
5.1719.57
5.7821.88
6.3323.96
7.3127.67
8.1730.92
8.9533.88
0.188”4.78 mm
3.3512.68
4.7417.94
5.8121.99
6.7125.40
7.5028.39
8.3931.76
9.1934.78
10.6140.16
11.8644.89
12.9949.17
0.055”1.4 mm
45°0.381.44
0.542.04
0.662.50
0.762.88
0.853.22
0.953.60
1.043.94
1.204.54
1.345.07
1.475.56
0.070”1.78 mm
0.521.97
0.742.80
0.913.44
1.053.97
1.174.43
1.314.96
1.445.45
1.666.28
1.867.04
2.037.68
0.094”2.39 mm
0.853.22
1.204.54
1.475.56
1.706.43
1.907.19
2.128.02
2.338.82
2.6910.18
3.0011.36
3.2912.45
0.125”3.18 mm
1.626.13
2.298.67
2.8010.60
3.2412.26
3.6213.70
4.0515.33
4.4316.77
5.1219.39
5.7221.65
6.2723.73
0.055”1.4 mm
60°0.401.51
0.572.16
0.702.65
0.803.03
0.903.41
1.013.82
1.104.16
1.274.81
1.425.37
1.565.90
0.094”2.39 mm
0.893.37
1.264.77
1.555.87
1.796.78
2.007.57
2.248.48
2.459.27
2.8310.71
3.1611.96
3.4613.10
0.125”3.18 mm
1.525.75
2.158.14
2.639.95
3.0411.51
3.4012.87
3.8014.38
4.1615.75
4.8118.21
5.3820.36
5.8922.29
0.156”3.96 mm
2.248.48
3.1611.96
3.8714.65
4.4716.92
5.0018.93
5.5921.16
6.1223.16
7.0726.76
7.9129.94
8.6632.78
www.kadant.com Kadant is a global supplier of high-value, critical components and engineered systems used in process industries worldwide.
KADANT SOLUTIONS DIVISION 35 Sword StreetAuburn, MA 01501 USA
Tel: +1 508-791-8171Email: [email protected]
Industrial Cleaning & Conditioning Systems--3001 (US) 05/2019 Replaces All Previous Versions© 2019 Kadant Solutions Division
Filtration Products
Inline Duo-Filter
Typical recycled water system
ErGo™ Auto-Backwashing Filter
Model 4000 Gravity Strainer
Kadant provides a variety of filtration products to complement its shower systems. Proper filtration of water used for showering is critical to remove dirt, rust, scale, and recycled water contaminants to ensure consistent water quality. Kadant also has expertise in the recycling of process water that can save energy and reduce effluent.