dn650 - ductile iron manhole cover d400 400kn - 600 mm

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A PROPOSAL ON THE SUBJECT OF PRIVATE STANDARDIZATION THE SUBJECT OF PRIVATE STANDARD DEVELOPMENT Date of proposal: Secretariat of Organization TCs WGs Author of proposal: THE PROPOSAL Title of proposal: "Dimensions of special product of vehicular area manhole cover, of round opening, of ductile iron construction, rated size - DN.650mm or 25.80in (D.650/655), and 360 or 400 kN loading class." Material: - ductile iron - of grade to fit the loading class in compliance with thicknesses of pieces. The proposal comes to settle up a dimensional based private standard normative document (as case, a publication/deliverable) concerning the dimensions of a special product of a street manhole cover - in order to be in concordance with requirements of one or more regional basic standard(s) of cast/ductile iron manhole covers, - e.g. the regional CEN standard "EN124 - Gully tops and manhole tops for vehicular and pedestrian areas. Design requirements, type testing, marking, quality control", - or, with other basic standard concerning street, or residential area, manhole covers - as long as the basic standard (e.g. as the EN124 is) does not apply for dimensions of special products of manhole covers. As conclusion, the proposed private standard document (norm) aims to specify the main dimensions for a special product of a ductile iron vehicular area manhole cover of a DN.650mm / 25.80in, rated dia. of round opening; - and must, as case may be, completed with other standards which refers to testing, marking, quality control. (e.g. the EN124 CEN standard). Short description of design related to product and main dimensions: = Round (circular) frame with round opening; - overall dia. of lid piece: 650mm (25.625in), - top opening of frame: dia. 655 (25.75in), - round, - top dia. of frame: 700mm, (27.5625in), - round, - lower (inner) opening of base of frame, dia. 610mm (24in); 685mm (27in); 710mm (28in), 765mm (30.125in), 825mm (32.50"), > to fit a manhole top opening (entry) of dia. 600mm (24in), 27in, 700mm (28in), 750mm (30in), 800mm (32in) - clearance (clear opening) of frame, - about 600mm (23.625in), - 4 vent/key holes of about 40sq.cm. (~6.20sq.in) at all clear opening; which also allows an easy opening using common tools, - optional, on designs of lid and frame - a hinge or locking system may be added. The product which the subject of standardization consists in, may be useful for outdoor networks - water supply, as well sewerage chambers or storm water, - in vehicular areas. The type of public standard document, as possible the proposal may later transform into: > concerning the terminology of EN45020:2006 description: - prestandard (3.3), product standard (5.4), technical specification (3.4), unilaterally aligned standard (6.8), - all of these, in order to complete with CEN standard EN124, which is a basic standard (5.1). > concerning the terminology of ISO/CEI-2:2004: - international standard (3.3), technical specification (3.4), technical report (3.5), publicly available specification (3.7).

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Municipal castings - A proposal on the subject of industry standard development

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Page 1: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm

A PROPOSAL ON THE SUBJECT OF PRIVATE STANDARDIZATION

THE SUBJECT OF PRIVATE STANDARD DEVELOPMENT

Date of proposal: Secretariat of Organization

TCs WGsAuthor of proposal:

THE PROPOSAL

Title of proposal:"Dimensions of special product of vehicular area manhole cover, of round opening, of ductile iron construction, rated size - DN.650mm or 25.80in (D.650/655), and 360 or 400 kN loading class."Material: - ductile iron - of grade to fit the loading class in compliance with thicknesses of pieces.

The proposal comes to settle up a dimensional based private standard normative document (as case, a publication/deliverable) concerning the dimensions of a special product of a street manhole cover - in order to be in concordance with requirements of one or more regional basic standard(s) of cast/ductile iron manhole covers, - e.g. the regional CEN standard "EN124 - Gully tops and manhole tops for vehicular and pedestrian areas. Design requirements, type testing, marking, quality control", - or, with other basic standard concerning street, or residential area, manhole covers - as long as the basic standard (e.g. as the EN124 is) does not apply for dimensions of special products of manhole covers.

As conclusion, the proposed private standard document (norm) aims to specify the main dimensions for a special product of a ductile iron vehicular area manhole cover of a DN.650mm / 25.80in, rated dia. of round opening; - and must, as case may be, completed with other standards which refers to testing, marking, quality control. (e.g. the EN124 CEN standard).

Short description of design related to product and main dimensions:

= Round (circular) frame with round opening;

- overall dia. of lid piece: 650mm (25.625in),

- top opening of frame: dia. 655 (25.75in), - round,

- top dia. of frame: 700mm, (27.5625in), - round,

- lower (inner) opening of base of frame,

dia. 610mm (24in); 685mm (27in); 710mm (28in), 765mm (30.125in), 825mm (32.50"),

> to fit a manhole top opening (entry) of dia. 600mm (24in), 27in, 700mm (28in), 750mm (30in), 800mm (32in)

- clearance (clear opening) of frame, - about 600mm (23.625in),

- 4 vent/key holes of about 40sq.cm. (~6.20sq.in) at all clear opening;

which also allows an easy opening using common tools,

- optional, on designs of lid and frame - a hinge or locking system may be added.

The product which the subject of standardization consists in, may be useful for outdoor networks - water supply, as well sewerage chambers or storm water, - in vehicular areas.

The type of public standard document, as possible the proposal may later transform into:

> concerning the terminology of EN45020:2006 description: - prestandard (3.3), product standard (5.4), technical specification (3.4), unilaterally aligned standard (6.8), - all of these, in order to complete with CEN standard EN124, which is a basic standard (5.1).

> concerning the terminology of ISO/CEI-2:2004: - international standard (3.3), technical specification (3.4), technical report (3.5), publicly available specification (3.7).

Page 2: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm

LID PIECE of D.650/655 Front side view

- Anti-skid pattern detailsLoading class: 360 kN ; 400 kN

; D.655/660 ( 650 rated dia.) LID PIECE of D.650/655 ; D.655/660 ( 650 rated dia.) Front side view - Anti-skid pattern detailsLoading class: 360 kN ; 400 kN

0 0 9918 18

O.D. (Overall dia.) 650 (25.625”) O.D. (Overall dia.) 650 (25.625”)

O 540 (21.25”)O 540 (21.25”)

O 388 (15.25”)O 388 (15.25”)

O 312 (12.25”)O 312 (12.25”)

O 464 (18.25”)O 464 (18.25”)

25

.5

3(9

2”)

25

.5

3(9

2”)

Ddohc - 195 ( 7.75”) > distance in-between opposite holes centres

A - A > the effective section (without behind parts) throw the lower part of lid, those which contains the lid plate as well the ribs, but not contains the anti-skid pattern.

A1 - A1 > the effective section (rabbated throw A-A line) only of the upper part of lid, those which contains the anti-skid pattern.

Holes are a at 90 degree, each to sequent other, - and have a clearance of 30 (1.1875), 32 (1.25”), 35 (1.375”).

Ddohc - 195 ( 7.75”) > distance in-between opposite holes centres

A - A > the effective section (without behind parts) throw the lower part of lid, those which contains the lid plate as well the ribs, but not contains the anti-skid pattern.

A1 - A1 > the effective section (rabbated throw A-A line) only of the upper part of lid, those which contains the anti-skid pattern.

Holes are a at 90 degree, each to sequent other, - and have a clearance of 30 (1.1875), 32 (1.25”), 35 (1.375”).

A1A1

A1A1

AA AA

Top level of lidand trunks

Top level of lidand trunks

Top level oflid plate andbase of trunks

Top level oflid plate andbase of trunks

240/244base/top240/244base/top

608/612 top/base608/612 top/base

Cd 145/148(5.6875”/5.8125”) Cd 145/148(5.6875”/5.8125”)

Ddohc 190

dohc 190 INSCR IPTION

RESERVEDAREA

INSCR IPTION

RESERVEDAREA

Page 3: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm
Page 4: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm

overall dia. O 650 (25.625”) overall dia. O 650 (25.625”)

O O

O O

O O

O O

O O

O O

O O

LID Piece of D.650/655 Front side plane view - anti-slip/skid pattern details (vented lid)Loading class, - 360 ; 400 kN

LID Piece of D.650/655 Front side plane view - anti-slip/skid pattern details (vented lid)Loading class, - 360 ; 400 kN

O 620 - fictive circle of base of trunks tangentO 620 - fictive circle of base of trunks tangent

2 -

atb

ase

O ~

47

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75

9.

)2

-

atb

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(1.5

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25”)

38/4

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25”)

32

/35

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1.3

75

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2/3

5(1

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.37

5”)

Ttop/baseTtop/base

Aanti-skidpatterntrunks

Aanti-skidpatterntrunks

at

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/O

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cens tk en ru srt ;f o 3e 6lc tri ruc ne kv sit pci ef r 5 r8 ow5 , O at ~51

mm

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cens tk en ru srt ;f o 3e 6lc tri ruc ne kv sit pci ef r 5 r8 ow5 , O at ~51

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8 3 5O ; 2 4 t r u n k s p e r r o w ; a t a b o u t 5 0.4 mm

8 3 5O ; 2 4 t r u n k s p e r r o w ; a t a b o u t 5 0.4 mm

O O O O

; 1 85 8 tr2 u nO k s p e r r o w a t a b o u t 4 9 , 7 m m

; 1 85 8 tr2 u nO k s p e r r o w a t a b o u t 4 9 , 7 m m

Ddohc 195 (7.75 ”)

dohc 195 (7.75 ”)

Trunk

Ddohc - 195 ( 7.75”) > distance in-between opposite holes centres

A - A > the effective section (without behind parts) throw the lower part of lid, those which contains the lid plate as well the ribs, but not contains the anti-skid pattern.

A1 - A1 > the effective section (rabbated throw A-A line) only of the upper part of lid, those which contains the anti-skid pattern.

Holes are a at 90 degree, each to sequent other, - and have a clearance of 30 (1.1875), 32 (1.25”), 35 (1.375”).

Ddohc - 195 ( 7.75”) > distance in-between opposite holes centres

A - A > the effective section (without behind parts) throw the lower part of lid, those which contains the lid plate as well the ribs, but not contains the anti-skid pattern.

A1 - A1 > the effective section (rabbated throw A-A line) only of the upper part of lid, those which contains the anti-skid pattern.

Holes are a at 90 degree, each to sequent other, - and have a clearance of 30 (1.1875), 32 (1.25”), 35 (1.375”).

A1A1

A1A1

AA

AA

Page 5: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm
Page 6: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm

LID PIECE of D.650/655 Front side plane view - Solid lid - details of anti-skid pattern

- Loading class: 360; 400 kN

LID PIECE of D.650/655 Front side plane view - Solid lid

- L

- details of anti-skid pattern

oading class: 360; 400 kN

Overall dia. 650 ( 25.625”)Overall dia. 650 ( 25.625”)

Base levelof ribs, andtop level ofstructure

Base levelof ribs, andtop level ofstructure

Toplevelof lid

Toplevelof lid

AA1

AA1

A - A > the effective section (without behind parts) throw the lower part of lid, those which contains the lid plate as well the ribs, but not contains the anti-skid pattern.

A1 - A1 > the effective section (rabbated throw A-A line) only of the upper part of lid, those which contains the anti-skid pattern.

A - A > the effective section (without behind parts) throw the lower part of lid, those which contains the lid plate as well the ribs, but not contains the anti-skid pattern.

A1 - A1 > the effective section (rabbated throw A-A line) only of the upper part of lid, those which contains the anti-skid pattern.

1414

1616

6262

AA1AA1

310 (5x62)in-between opposite ribs 310 (5x62)in-between opposite ribs

EV DR E S S E I T

R E

N

O I T P I IR NC S

EV DR E S S E I T

R E

N

O I T P I IR NC S

6262

Page 7: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm
Page 8: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm

LID Piece D.650/655 Plane view of backside

Loading class , - 360 kN ; 400 kN

LID Piece D.650/655 Plane view of backside

Loading class , - 360 kN ; 400 kN

O 125O 125

Ddohc 195Ddohc 195

O 575 central axe of rib O 575 central axe of rib

Overall dia. O 650Overall dia. O 650

Ddohc - distance in-between holes centres. (Only in case if vent holes exists)Ddohc - distance in-between holes centres. (Only in case if vent holes exists)

AA AA

Page 9: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm
Page 10: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm

6 reinforcing ribsat 60 degree each to other

6 reinforcing ribsat 60 degree each to other

FRAME Piece of D.650/655 Top plane view

- Loading class, - 360; 400 kN

FRAME Piece of D.650/655 Top plane view

- Loading class, - 360; 400 kN

Clearance dia. (Clear opening) dia. O 600Clearance dia. (Clear opening) dia. O 600

Top opening dia. O 655 (25.75”)Top opening dia. O 655 (25.75”)

Top outer dia. O 690; 700Top outer dia. O 690; 700

AA

AA

Overall dia. ( at base) O 730; 750; 800; 850; 900; 925; 950AOverall dia. (Aat base) O 730; 750; 800; 850; 900; 925; 950

Page 11: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm

Clearance dia. O 600Clearance dia. O 600

Reinforcingribs/blocksReinforcingribs/blocks

FRAME Piece of D.650/655 Below part plane view

- Loading class, - 360; 400 kN

FRAME Piece of D.650/655 Below part plane view

- Loading class, - 360; 400 kN

AA

AA

Overall dia. 730; 750; 800; 850; 900; 925; 950Overall dia. 730; 750; 800; 850; 900; 925; 950

Page 12: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm
Page 13: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm
Page 14: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm
Page 15: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm
Page 16: DN650 - Ductile Iron Manhole Cover D400 400kN - 600 mm