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    DELHI METRO RAIL CORPORATION LTD.

    SUBMITTED BY-

    JYOTI

    01213503610

    MECHANICAL & AUTOMATION

    ENGINEERING

    INDIRA GANDHI INSTITUTE OF

    TECHNOLOGY

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    ACKNOWLEDGEMENT

    It is indeed a great pleasure for me to present this Summer Training Report on

    Delhi Metro Rail Corporation as a part of the curriculum of the B.Tech.

    course Mechanical & Automation Engineering

    I take this golden opportunity to thank all my mentors at DMRC who with their

    support

    and venerated guidance made this training a real success . I express my sincere

    thanks

    to officers of DMRC who inspite of their busy schedule have lent their precioustime for helping me out to understand various system used in DMRC.

    I will be failing in my duty if I am not mentioning the technical demonstrations

    as given by the reverent staff of DMRC. There is no denying the fact that

    DMRC is the epitome of modern technology and getting training at such an

    organization is an exquisite learning experience that made a mark at the

    profoundest part of my mind.

    COMPANY PROFILE

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    IntroductionMETRO is like a dream come true for Delhi, a revolutionary

    change in the city transport. Delhi needs metro system in the

    first place and it would change things for the better not only

    for people who would be using it and but for the people living

    in Delhi by reducing congestion, air pollution, noise pollution

    and accidents.

    The Delhi Metro is a rapid transit system serving Delhi, Gurgaon,Noida andGhaziabad in theNational Capital Region ofIndia. The network consists of six

    lines with a total length of 189.63 kilometers (117.83 mi) with 142 stations of

    which 35 are underground. It has a combination of elevated, at-grade and

    underground lines and uses bothbroad gauge and standard gauge rolling stock.

    Four types of rolling stock are used: Mitsubishi-ROTEM Broad gauge,

    BombardierMOVIA, Mitsubishi-ROTEM Standard gauge and CAF Beasain

    Standard gauge.

    Delhi Metro is being built and operated by the Delhi Metro Rail Corporation

    Limited (DMRC). As of November 2010, DMRC operates around 2,700 trips

    daily between 6:00 and 23:00 running with an interval of 2 minutes 30 seconds

    between trains at peak frequency.[6][7] The trains are mainly of four coaches, but

    due to increase in passengers numbers, six-coach trains are also added on the

    Red Line (Dilshad Garden to Rithala), Yellow Line (Jahangirpuri to HUDA city

    centre), Blue Line (Dwarka sec 21 to Vaishali/NOIDA city centre) and Violet

    Line (Central Secretariat to Badarpur).[4][5][7][8] The power output is supplied by

    25-kilovolt, 50 Hertzalternating current through overhead catenaries. The

    metro has an average daily ridership of 1.8 million commuters, and, as of July

    2011, had carried over 1.25 billion commuters since its inception.[9] The Delhi

    Metro Rail Corporation has been certified by the United Nations as the first

    metro rail and rail-based system in the world to get carbon credits for reducing

    http://en.wikipedia.org/wiki/Rapid_transithttp://en.wikipedia.org/wiki/Delhihttp://en.wikipedia.org/wiki/Gurgaonhttp://en.wikipedia.org/wiki/Noidahttp://en.wikipedia.org/wiki/Ghaziabad,_Indiahttp://en.wikipedia.org/wiki/National_Capital_Region_(India)http://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/List_of_Delhi_metro_stationshttp://en.wikipedia.org/wiki/Broad_gaugehttp://en.wikipedia.org/wiki/Standard_gaugehttp://en.wikipedia.org/wiki/Mitsubishihttp://en.wikipedia.org/wiki/Bombardier_Transportationhttp://en.wikipedia.org/wiki/Mitsubishihttp://en.wikipedia.org/wiki/CAF_Beasainhttp://en.wikipedia.org/wiki/Delhi_Metro#cite_note-updates-5http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-P2Newtrains-6http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-6coach-3http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-coaches-4http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-P2Newtrains-6http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-7http://en.wikipedia.org/wiki/Volthttp://en.wikipedia.org/wiki/Hertzhttp://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Overhead_catenaryhttp://en.wikipedia.org/wiki/Delhi_Metro#cite_note-Ridership-8http://en.wikipedia.org/wiki/United_Nationshttp://en.wikipedia.org/wiki/Rapid_transithttp://en.wikipedia.org/wiki/Delhihttp://en.wikipedia.org/wiki/Gurgaonhttp://en.wikipedia.org/wiki/Noidahttp://en.wikipedia.org/wiki/Ghaziabad,_Indiahttp://en.wikipedia.org/wiki/National_Capital_Region_(India)http://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/List_of_Delhi_metro_stationshttp://en.wikipedia.org/wiki/Broad_gaugehttp://en.wikipedia.org/wiki/Standard_gaugehttp://en.wikipedia.org/wiki/Mitsubishihttp://en.wikipedia.org/wiki/Bombardier_Transportationhttp://en.wikipedia.org/wiki/Mitsubishihttp://en.wikipedia.org/wiki/CAF_Beasainhttp://en.wikipedia.org/wiki/Delhi_Metro#cite_note-updates-5http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-P2Newtrains-6http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-6coach-3http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-coaches-4http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-P2Newtrains-6http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-7http://en.wikipedia.org/wiki/Volthttp://en.wikipedia.org/wiki/Hertzhttp://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Overhead_catenaryhttp://en.wikipedia.org/wiki/Delhi_Metro#cite_note-Ridership-8http://en.wikipedia.org/wiki/United_Nations
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    greenhouse gas emissions and helping in reducing pollution levels in the city

    by 630,000 tons every year.[10]

    Planning for the metro started in 1984, when the Delhi Development Authority

    and the Urban Arts Commission came up with a proposal for developing amulti-modal transport system for the city. The Government of India and the

    Government of Delhi jointly set up the Delhi Metro Rail Corporation (DMRC)

    in 1995. Construction started in 1998, and the first section, on the Red Line,

    opened in 2002, followed by the Yellow Line in 2004, the Blue Line in 2005,

    its branch line in 2009, the Green and Violet Lines in 2010 and the Delhi

    Airport Metro Express in 2011.

    CORPORATE OBJECTIVESVISION

    A world-class innovative, competitive and profitable engineering

    enterprise providing total business solutions.

    MISSION

    To cover the whole of Delhi with a Metro Network by the year 2021.

    Delhi Metro to be of world class standards in regard to safety, reliability,

    punctuality, comfort and customer satisfaction.

    Metro to operate on sound commercial lines obviating the need for

    Government support.

    CULTURAL VALUES We should be totally dedicated and committed to the Mission.

    Personal integrity should never be in doubt, we should maintain full

    transparency in all our decisions and transactions.

    The Organization must be lean but effective. The Corporation must project an image of efficiency, transparency,

    courtesy and we mean business attitude.

    Construction activities should not inconvenience or endanger public life

    nor should lead to ecological or environmental degradation.

    All the structures should be aesthetically planned and well maintained.

    http://en.wikipedia.org/wiki/Delhi_Metro#cite_note-9http://en.wikipedia.org/wiki/Delhi_Development_Authorityhttp://en.wikipedia.org/wiki/Government_of_Indiahttp://en.wikipedia.org/wiki/Government_of_Delhihttp://en.wikipedia.org/wiki/Red_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Yellow_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Blue_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Green_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Violet_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Delhi_Airport_Metro_Expresshttp://en.wikipedia.org/wiki/Delhi_Airport_Metro_Expresshttp://en.wikipedia.org/wiki/Delhi_Metro#cite_note-9http://en.wikipedia.org/wiki/Delhi_Development_Authorityhttp://en.wikipedia.org/wiki/Government_of_Indiahttp://en.wikipedia.org/wiki/Government_of_Delhihttp://en.wikipedia.org/wiki/Red_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Yellow_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Blue_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Green_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Violet_Line_(Delhi_Metro)http://en.wikipedia.org/wiki/Delhi_Airport_Metro_Expresshttp://en.wikipedia.org/wiki/Delhi_Airport_Metro_Express
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    ROLLING STOCK

    Train Formation

    At present each train set consist of four cars. Both ends of the train-set are

    Driving Trailer (DT) cars and middle cars are Motor (M) cars.The train set can be controlled as a complete unit or as separate units for various

    maintenance activities at the depot.

    1) 4 car - DT-M-M-DT

    The formation of the 4 car train is DTMM DT

    Each DTM car pair is connected together by a semi-permanent coupler .thismeans that for service operation the train consist is fixed and cannot be

    separated. However, for maintenance purposes, maintenance staff can

    physically disengage the semi-permanent couplers so that maintenance

    activities can be conducted on individual cars. Between each car pair, an

    automatic coupler is used. This allows quick and easy coupling and decoupling

    of the paired cars.

    2) 6 car - DT-M-M-T-M-DT

    3) 8 car - DT-M-M-T-M-T-M-DT (Here T car is the non-driving trailer

    car.)

    Here T car is the non-driving trailer car.

    Salient Features

    Broad Gauge

    25 KV Supply Voltage System

    DT - M - M - DT

    DT - M - T - M - M - DT

    DT - M - T - M - T - M - M - DT

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    Three phase A.C. Induction Motor

    Fail Safe braking with regenerative braking

    VVVF Control

    Reinforced conical rubber primary Suspension

    Secondary Air Suspension Uniform Floor Height

    Jerk Controlled Braking

    Light Weight Stainless Steel Structure

    Slip/Slide protection

    Train Integrated Management System

    PLC based saloon Air conditioning system

    Electrically Operated and electronically controlled Saloon Door

    Emergency Door ATP/ATO

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    Function of air conditioning system

    to control temperature to control humidity

    to supply pure air

    Design Conditions

    Description Condition

    No. of passengers :- 392

    Ambient temperature:- 430 DBT& 33% RH /

    390 DBT & 41%RH DBT

    Inside condition:- 330 DBT&/290DBTPresent inside condition:- 240 DBT

    Fresh air per passenger :- 2.3 lps

    Cooling capacity:- 41 kw per unit

    82 kw per car

    Operating modes

    COOL2

    COOL2

    TEMPERATURE

    FALLING

    TEMPERATURE

    RISING

    COOL1

    COOL1

    VENT

    VENT

    SET POINT

    SET POINT +1CO

    SET POINT

    Set Point + 0.5Co

    Set Point + 0.5C

    Set Point + 1.0C

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    Normal Operating Mode

    In Normal Operating Mode A/C unit provides cooling and ventilation,

    switching automatically by various sub modes to fulfil specified condition.

    Emergency Operating Mode

    When 3 Phase. Power supply is not available , ac will work in this mode & will

    supply fresh air only.

    Smoke Mode

    In this mode , system shuts off the fresh air intake and provides full

    recirculation of return air within the saloon.

    Normal operating sub -modes

    Vent mode :-

    air is supplied inside saloon without any cooling

    Cool-1 mode:-

    air is supplied with cooling (only 50% of cooling capacity

    is used)

    Cool-2 mode:-

    air is supplied with cooling (100% cooling capacity is used.

    Main component of air conditioning system -

    Refrigeration Equipment

    Air Transfer Equipment

    Electrical Equipment

    A) Refrigeration equipment

    1.Compressor

    2. Condenser coil3. Solenoid valve

    4. Thermal exp. Valve

    5. Evaporator coil

    1. Compressor

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    The function of the compressor is to pump the refrigerant through the system

    and to compress the low pressure, low temperature refrigerant into a high

    pressure high temperature super heated vapour, to allow condensing to occur.

    Type:- Semi-Hermetic Four Cylinder

    Reciprocating Suction Gas Cooled

    Speed:- 1450 rpm

    Swept volume:- 82.21 m3/h

    Displacement:-945ccm

    2. Condenser

    The function of the condenser coil is to reject the heat from refrigerant absorbed

    by the evaporator coil and during the compression process

    Type: Copper finned, copper tube,

    brass frame heat exchanger

    Quantity: 2 per unit

    Air Flow:2700 l/s (each coil)

    3. T-X valve

    The TX valve regulates the refrigerant flow into the evaporator coil, expanding

    the liquid from high pressure to low pressure, and causing a large drop in

    refrigerant temperature.

    Refrigerant R22

    Range N -40 +10 o C

    Factory Superheat 5 K

    Max bulb temp. 100 o C

    Max working pressure 28 bar

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    4.Evaporator coil

    The prime function of the evaporator compartment is to deliver conditioned air

    to the main supply air duct that services the vehicle

    Type: Copper finned, copper tube, brass frame heat

    exchanger.

    Quantity: 1 per unit.

    Air Flow: 1350 l/s

    Face Velocity: 2.5 m/s

    Cooling Capacity: 41 kW

    5. Dual pressure controller (DPC)

    Its function is to switch off the refrigeration system in case of adverse system

    condition . It monitors both the high and low refrigerant pressures. If the low

    (LP) or high (HP) pressures reach a predetermined set point, the refrigeration

    system will be shut down.

    Range: LP 50 700 kPa

    HP 300 3000 kPa

    Set points:-

    hp fault:- 2800 / 2500 kpaLp fault :- 50/350 kpa

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    B. Air Transfer Scheme

    1.Supply fan

    As the name applies , it supplies the conditioned air inside saloon . It draws

    back 70% of return air & 30% of fresh air & moves past t

    Type: Two double inlet centrifugal blower

    wheels with double shafted motor

    Quantity: Two (2) per unit

    Supply Air: 1350 Litres/second at 470 Pa

    external static pressure

    Motor:- 2.2 kw @1500rpm , 415 v

    2.Condenser fan

    Its function is draw the atmospheric air through condenser coil , inside which

    hot refrigerant is flowing , thus making the heat rejection & condensing the

    saloon

    EvaporatorFresh air

    Fresh air damper

    Supply

    fansaloon

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    Type: Multi wing axial fan, 9 blades

    Quantity: two (2) per unit

    Direction of flow: Draw through

    RPM Range: 0 2045 rpm

    Motor:- 2.2 KW @1500rpm , 415 v

    3.Air dampers

    Their function is to control the fresh air & return( recirculated) air volume as

    per requirement.

    Mode fresh air return air

    damper damper

    Vent , partially fully

    Cool 1 &2 opened opened

    Emergency fully fully

    vent opened closed

    Smoke fully fully

    vent closed Opened

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    PNEUMATIC & BRAKE SYSTEM

    Pneumatic system is mainly used in five items in metro Brake System, Coupler,

    Suspension, Horn and Pantograph. But pneumatic system work in a unit with

    common input and different outputs i.e. having a common air supply equipmentwhich supply air at high pressure in two pipes named MAIN PIPE (M.P.) &

    BRAKE PIPE (B.P.) and other equipment tapped pressure from it. Hence it has

    been configured as follows:-

    Configuration

    A - Air Supply equipment - DT, T

    B - Brake Control equipment - DT, T, M

    C - Mechanical Brake Actuating component - DT, T, M

    G - Wheel Side Protection equipment - DT, T, ML - Air Suspension equipment - DT, T, M

    P - Pneumatic Horn equipment - DT

    U - Auxiliary Air Supply equipment - DT, T,

    W - Automatic Coupler Actuating equipment - DT, T, M

    A) AIR SUPPLY EQUIPMENT

    Its mainly consist of three parts:-

    1) Piston Compressor (VV120)

    2) Air Dryer Unit (LTZ015 H)

    3) Air Reservoir

    Piston

    compressor VV120

    Air dryer unit

    LTZ015-H

    Air

    Reserv

    oir

    Air

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    1.Piston Compressor

    There are two type of compressor:-

    i. Main compressor:-

    1. Discharge air pressure max. 10 bars.

    2. Nominal discharge capacity 900 L/min.

    3. Type piston type.

    4. motor 3, 415V AC, 50 Hz,

    induction motor

    ii. Auxiliary air compressor

    1. Nominal discharge capacity - 70 L/min

    2. motor - 110V DC, 860W,10

    minute rating

    Features of piston compresseor:-

    It is W- Shaped 3-Cylinder Unit with 2-

    Stage compression reciprocating typecompressor (see fig.).

    i. Extremely short design.

    ii. Optimum cooling for all cylinders.

    It have self-supporting, Flange- Mounted,

    Motor compressor set.

    i. No additional frame needed.

    ii. Small installation space.

    It creates very low sound pressure level.

    i. Only about 64db(A)/4.6m (76db/1.0m)

    It have closed circuit splash type lubrication

    i. Which allow low oil consumption.

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    It have forced air cool type ******** heat exchanger i.e.

    radiator.

    Its cooler Fan speed control by temperature.

    It also has a torsion ally rigid bellow type coupling between

    motor and compressor which allow no rotary vibration. It is mounted with car by wire rope isolators for no resonance

    throughout the whole compressor speed range.

    Compressor can be drive by AC, DC and hydraulic motor i.e.

    very low specific power consumption

    i. It also has low breakaway torque for low starting current

    even at low temperature.

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    2) Air Dryer Unit (LTZ015 H)

    At very high pressure when air is cooled some component of it condense in to

    liquid which make air wet. So that why an air dryer unit mounted which

    perform following function on air:-

    1) Dries the air.(Two column unit)

    2) Separate oil & liquid from it.(Oil separator)

    3) Filter the foreign partial from it.(MicroFilter)

    4) And act as silencer for out going air to reduce noise.(Air

    silencer)

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    19a Tower

    19b Tower

    19.7 Desiccant

    19.11 Oil separator bowl withRanching rings

    24 Valve cone for check valve

    25 Bracket34 Duplex piston valve

    3.Air Reservoir

    There are 2 type of reservoir Main reservoir & Auxiliary reservoir

    1) Main reservoir can have 200L of air.

    2) Auxiliary reservoir can have _______L of air.

    B.BRAKE CONTROL EQUIPMENT

    The brake system is one of the most important parts of metro and it is controlled

    and designed to interface with TIMS(Train Integrated Management System)

    with electrical and pneumatic controls. The two think must be taken inconsideration while designing brake system:-

    1) Wheel slide protection

    2) Fail safe system

    92.93 Insulators

    (on LTZO15..H)

    A Drainage port

    O.. Exhaust portP1 Air supply port

    P2 Air pipeconnection tomain reservoir

    V... Valve seat

    34.15 KNORR K-ring

    34.17 KNORR K-ring

    43 Valve magnet

    50 Regeneration choke

    55 Piston for pre controlvalve56 KNORR K-ring

    70 KNORR K-ring

    71 Valve head for bypassvalve

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    Main component of brake system are:-

    1) BP (Brake Pipe)

    2) BCU (Brake Control Unit)

    3) BECU (Brake Electronic Control Unit)

    4) ASV (Anti Skied Valve)

    5) BBU (Block Brake Unit)

    1) BAKE PIPE

    a. It is a tapped pipe from MRP (Main Reservoir Pressure).

    b. Its max. pressure is 5 bar

    c. Its used only for braking propose.

    2) BRAKE CONTROL UNIT

    It is a single board which consist many type

    valves as shown in fig.

    It has analogue control valve which convert

    signal from BECU to required pressure.

    a. Combination of different valve used for

    different purpose:-

    i.A & B used for service brake.

    ii.C, D & E used emergency brake.

    iii.F & G used for auxiliary unit.

    iv.J, L, M & N used for testing fittings

    Different type of braking:-

    i. Service brakeii. Blend brake

    iii.Emergency brake

    iv. Parking brake

    v. Holding brake

    vi. BP- back up brake

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    i. SERVICE BRAKE :-

    a. It is ED (Electro Dynamic) brake.

    b. It is also Regenerative brakes

    c. In this motor work as generator and back

    EMF is produce which recharge the battery.

    d. And due to generative action and opposite

    field a braking force is applied on the motor.

    e. This brake is controlled by C/I of M car.

    ii. BLEND BRAKE

    f. It is blending of ED (Electro Dynamic) brake

    & EP (Electro Pneumatic) brake.

    g. It is applied when only ED brake is not

    sufficient.

    h. Then the remaining amount of brake is

    applied by EP brake

    i. EP brake is control by DT car. Hence blend

    brake is collectively controlled by DT & M

    car.

    M car DT car

    Train line

    brake demand

    Blending request

    TCU TCU

    BECU

    BECU

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    F set by M & DT

    F set by M EP

    ED

    V1 V2

    iii. EMERGENCY BRAKE

    j. The train set is equipped with an emergency

    brake loop wire. The emergency brake loop is

    connected to the emergency brake magnet

    valve. Which is opened when de-energized

    and closed when energized (Fail-safe system).

    k. Magnet valve is de-energies by driver or

    interruption it by pass the MRP i.e. MRP

    become 0 bar

    l. Analogue control valve on BCU produce a

    request signal using load limiting value.

    m. Redundancy realized for the emergency brake

    pressure generation.

    iv. PARKING BRAKE

    n. Parking brake is used for parking the train in

    depot and these are installed at Driving trailercar and Motor cars (1 set per axle).

    o. It can be operated manually or by TIMS.

    p. It is spring actuated brake.

    q. In this first MRP pressure goes low (< 4.5

    bar) by any mean it release the pressure from

    spring and brake applied.

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    v. HOLDING BRAKE

    r. The holding brake is provided to prevent the

    train from rolling backwards on a rising

    gradient and the train from moving at the

    station.

    s. This brake is controlled by C/I of M car.

    t. The holding brakes are 70% of full service

    brakes.

    vi. BP- BACK UP BRAKE

    u. Additional BP (Brake pipe) controlled back-

    up brake system is provided in order to take

    over the brake control function in case of

    failure of individual electronic or electrical

    control elements. The driver can continue to

    control the pneumatic friction brake by using

    the driver's brake valve.

    v. The driver is able to apply or release the

    pneumatic brake by operating the driver's

    brake valve.

    w. By the brake valve the brake pipe (BP)

    pressure can be reduced or increased

    depending on the time the brake lever is

    maintained at "braking" or "driving". During

    the normal service brake operation, the drivers

    brake valve lever shall be maintained at

    "driving"

    C.BRAKE ELECTRONIC CONTROL UNIT

    1.It is microprocessor based control system which deals with many type

    of signal.

    2.It works as an interface between TIMS & BCU.

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    D. ASV (Anti Skied Valve)

    Wheel slide protection is used to optimize the stopping distance and to avoidthe wheel flats under wheel sliding conditions. Wheel slide protection is active

    in service brake andEmergency brake.The wheel slide protection acts per bogie on each car by thedump valves (G2).

    Wheel-slide protection is operational at all speeds down to 3 km/h.Speed sensormounted on the cover of each axle box, detects the speed of the associatedwheel.

    When a potential wheel-slide event is detected, the BECU will release/apply thebrakes through energizing/ de-energizing the magnets of the dump valves oranti skied valve

    1 Econnection

    2 Double valve

    magnet

    3 Plate

    4 Anchor spring

    5 Housing

    6 D piston

    7 Compressingspring

    8 Control

    chamber

    9 Valve seat Vd10 Bypass nozzle

    11 Nozzle D

    12 Bracket

    13 To brake

    cylinder

    pressure

    supply

    14 To the brake

    15 Nozzle C

    16 Valve seat Vc17 C-piston

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    18 Control

    chamber

    19 Outer valve

    seat

    20 Inner valve

    seat

    Block Brake Unit

    1 Piston packing ring 44 Compensating link

    2 Piston 45 Bracket

    3 Piston return spring 46 Return spring

    4 Piston pin

    5 Cam disc

    6 Bearing pin

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    7 Cam roller

    8 Trust ring

    9 Adjuster mechanism

    10 Hexagon reset head

    11 Ball shaped rod head

    12 Torque pin

    13 Brake block wedge

    14 Brake block shoe

    15 Brake block

    16 Link pin

    17 Hanger

    18 Friction member

    19 Hanger pin

    20 Torsion sprin

    L)AIR SUSPENSION EQUIPMENT

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    TYPES OF DOOR

    PARTITION DOOR

    CAB SIDE DOOR

    SALOON DOOR

    EMERGENCY DOOR

    ISOLATION

    SWITCH

    110 V DC

    SUPPLY

    DOOR CONTROL UNIT

    (DCU)

    INPUT SIGNALS

    1. CLOSE SIGNAL

    2. LOCK SIGNAL

    3. EMERGENCY SIGNAL

    4. ZERO SPEED SIGNAL

    OPEN/CLOSE

    COMMAND

    TIMS

    SOLENOID

    MOTOR ENCODER

    SPINDLE SHAFT

    SPINDLE NUT

    DRIVE BRACKET

    DOOR PANEL

    DOOR

    OPEN/CLOSE

    BLOCK DIAGRAM OF SALOON DOOR OPERATION

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    COUPLERTypes of couplers:

    Automatic coupler

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    It enables automatic coupling of 2 mechanical units. Besides mechanical

    coupling, electric and pneumatic coupling is also achieved.

    Semi permanent coupler

    It make semi-permanent connection of two cars those form a unit and therefore

    need not be separated unless in an emergency or in the workshop for

    maintenance.

    Types of Coupler

    1. Automatic Front Coupler

    Coupler Length (from face to pivot) 1350 5 mm

    Coupler Weight approx. 485 kg

    Maximum Swing of coupler

    Horizontal approx 45Vertical approx. 6

    2. Automatic Intermediate coupler

    Coupler Length (from face to pivot) 1350 5 mm

    Coupler Weight approx. 365 kg

    Maximum Swing of coupler

    Horizontal approx 45

    Vertical approx. 6

    3. Semi Permanent Coupler

    Coupler Length (from face to pivot) 1240 5 mm

    Coupler Weight approx. 210 kg

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    Maximum Swing of coupler

    Horizontal approx 45

    Vertical approx. 6

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    CONCLUSION

    There were many things that I have experience and learned during the eight

    weeks of my training in DMRC .The whole training period was very

    interesting, instructive and challenging. Through this training I was able to gain

    new insights and more comprehensive understanding about the real industry

    working condition and practice.

    The training provided me opportunities to understand the basic engineering

    concepts.

    This training was mainly concentrated on study of various parts of Delhi metro

    rail corporation and its designing .

    At the end I would like to thank all employees in DMRC for giving me

    necessary support and guidance in order to bridge the gap between my

    knowledge and the industry practices.

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    BIBLIOGRAPHY

    1. Material Available on DMRCs INTRANET.

    2. Material Available In DMRC STUDY BOOKS.

    3. Material available On Wikipedia.