dl650l1

DL650L1 DL650AL1

ST 2010-11

PARTS CATALOGUE

(VP54A/VP54B)

1

DL650AL1 (VP54A/VP54B) )

E3/E28

SUZUKI

DL650L1 E3/E28 - 1 -

PREFACE When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI DL650L1, DL650AL1.

INSTRUCTIONS FOR QUOTING THE CATALOGUE 1. DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters. 2. ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR : As required NT : Number of teeth ASSY : Assembly OPT : Optional E.NO. : Engine number OS : Over size F.NO. : Frame number STD : Standard D : Diameter of material T : Thickness ID : Inside diameter US : Under size OD : Outside diameter W : Width L : Length E28 : Canada specification LH : Left hand side E3 : Federal specification RH : Right hand side E33 : California specification ~100045 : Up to F.NO.100045 100046~ : From F.NO.100046 12 x 34 x 5.6........ Figures in the description column | | | show the dimensions of parts. ID OD T(or W,L) 3. INNER PARTS OF ASSEMBLY Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually.

DL650L1 E3/E28 - 2 -

4. MODIFICATION NOTICE A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones. 5. NOTE 5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models. 5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle. 5-3. Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL". 6. SERIAL FRAME NUMBER DL650L1 : JS1VP54A B2100001~ DL650AL1 : JS1VP54B B2100001~

DL650L1 E3/E28 - 3 -

PREFACE Quand il devient ncessarie de remplacer des pices sur SUZUKI MOTOCYCLETTES toujours utiliser les PIECES D'ORIGINE SUZUKI qui ont t soumises des contriles de qualit svres leur garantissant qualit et performance impeccables. Ce catalogue de pices dtaches couvre la liste de toutes les pices de rechange pour SUZUKI DL650L1, DL650AL1.

INSTRUCTIONS POUR UTILISER LE CATALOGUE 1. DIMENSIONS Les dimensions des pices dans ce catalogue sont indiques en units de millimtres. 2. ABREVIATIONS Les abrviations utilises dans ce catalogue sont les suivantes: AR : Comme requis NT : Nombre de dents ASSY : Assemblage OPT : Sur option E.NO. : Numro du moteur OS : Sur-dimensionn F.NO. : Numro du chssis T : Epaisseur ID : Diamtre intrieur US : Sous-dimensionn OD : Diamtre extrieur W : Largeur L : Longueur E28 : Spcitications du Canda LH : Ct gauche E3 : Spcifications fdrales RH : Cte droit des Etats Unis E33 : Spcifications de la Californie ~100045 : Jusqu' F.NO.100045 100046~ : Depuis F.NO.100046 12 x 34 x 5.6........ Les chiffres dans la colonne | | | remarques montrent les dimensions ID OD T(or W,L) des pieces comme suit. 3. PIECES INTERNES DE L'ASSEMBLAGE Les numros de pices qui comportent un point (.) avant la dsignation de pice dtache indique la pice interne se rapportant l'assemblage.

DL650L1 E3/E28 - 4 -

4. AVIS DE MODIFICATION Un bulletin de pices dtaches vous sera envoy tout moment opportun quand des changements de pices ont lieu, y compris les modifications de pices interchangeables entre les nouvelles et anciennes pices. 5. A NOTER 5-1. II existe certaines pices diffrentes de celles de rechange pour les modles de production vu des rainsons administratives et dont l'usage est commun avec celles d'autres modles. 5-2. Concernant les durites en caoutchouc et les tuyaux en vinyle, ne pas manquer de les couper la bonne longueur comme indiqu dans le catalogue des pices dtaches ou selon ce qui est utile pour le vhicule affect. 5-3. Noter que les dessins la page d'illustration servent titre de rfrence pour les numros de pices dtaches, et non pas comme rfrence pour l'assemblage. Pour cette dernire opration, se reporter au "MANUEL D'ENTRETIEN SUZUKI". 6. NUMERO DE SERIE DU CADRE DL650L1 : JS1VP54A B2100001~ DL650AL1 : JS1VP54B B2100001~

00

9

9

99

9

9

9

8

8

8

8

6

6

6

6

6

5

5

5

5

5

5

5

5

4

4

4

4

4

4

3

33

3

3

3

2

2

2

2

2

2

22

2

2

2

2

1

1

1

1

1

1

1

1

1

1

111

1

1

11

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

B

C T Y D , Y Y F M A T S O N I C S I L V E R M E T AL L I C

D T M Y H G , Y E S , Y A Y Y Z N A S P H A L T S I L V E R N O .

G P P H , Y H F , Y H G Y P M A T S I L K Y G R A Y M E T A L LI C

G P R Y E S , Y M E , Y A Y F P T R A D I T I O N A L S I L V E R M ET A L L I C

G P S K , Y Z N , Y P A B L A C K

H N A B , Y M , Y H G , Y E S , G K K L E G A T E G O L DY A Y

H N B Y H F , Y D , H , , Y H G L B R I G H T S I L V E R M E T A L L IC

H N C , A , Y H G , Y E S , G0 F A N T A S T I C C O P P E R G O L DY M E M E T A L L I C

H N D Y M , K K , H , F P , G A C A N D Y A N T A R E S R E DY P A

H N T , P G C H A R C O A L G R A Y M E T A L L IC

P B L A C K ( L E A T H E R ) K L I G H T C H A R C O A L M E T A L LI C

T B L A C K ( L E A T H E R ) B L A C K ( S E M I - G L O S S )

Y A P S H A D O W B L A C K M E T A L L I C H S P E C I A L W H I T E

Y A Y P E A R L N E B U L A R B L A C K C X P E A R L N E B U L A R B L A C K

Y D S O N I C S I L V E R M E T A L L I C A X O O R T G R A Y M E T A L L I C

Y E S M I C R O M E T A L S I L V E R E S O F F B L A C K

Y H F P H A N T O M G R A Y M E T A L L I C P K B L A C K

Y H G R T G R A Y M E T A L L I C W X P E A R L M I R A G E W H I T E

Y K V B L A C K M E T A L L I C N O . B X C A N D Y M A X O R A N G E

Y M E C A N D Y M A X O R A N G E

Y M G A L A X Y S I L V E R M E T A L L IC

Y P A P E A R L M I R A G E W H I T E

D L L E E

0 1 2 3 4 5 6 7 8 9 00 .000 .039 .079 .118 .157 .197 .236 .276 .315 .354 10 .394 .433 .472 .512 .551 .591 .630 .669 .709 .748 20 .787 .827 .866 .906 .945 .984 1.024 1.063 1.102 1.142 30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.535 40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929 50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.214 2.283 2.323 60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717 70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.031 3.071 3.110 80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504 90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898

00 10

20 0.906 30

23 millimeters equal 0.906 inch

Contents are subject to change without notice or obligation.

- -

0 1 2 3 4

23 millimtres galent 0.906 pouce

Les matires traites sont susceptibles d'tre modifies sans pravis obligation de notre part.

F I G . N O . ADDRESS NO.

2

0

0

00

0

0

0

0

0

0

0

0

0

0

0

0

00

0

0

0

0

00

0 0

0

0

00

0

0

0

0

0

0

0

0

000

0

0

0

0

0

0

0

0

0

0

0

00

0

0

00

0

0

0

0

0

0

00

0

0

0

0

00

0

0

0

0

0

0

11

1

11

11

1

1

1

11

1

1

1

1

1

1

11

1

11

1

1

1

1

1

1

1

1111

11 11

11111

1

11111

1

1111

1

1

1

1

11

1 1

1

1111

11

1

11111

1

11

11

11

1

1

1

1

1

11

1

11

1

1

1

1

1

1

1

1

1

1

11

11

1 11

1

11

11 11

1

11

1

1

11

1

11

1

1

1

1

1 1

11

1

1

11 1

11

1

1

1

2

2

2

2

2

2 2

2

2

2

22

2

2

2

2

2

2

0

0

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

3

3

33

3

3

3

3

3

3

3

3

3

3

3

33

3

3

3

3

3

3

33

3

3

3

3

3

3

3

33

3

3

33

33

3

33

3

3

3

3

33

3

3

3

3

3

3

3

4

4

444 4

44

4

4

4

4

44

4

4

4

4

4

4

44

44

4

5

5

5

5

5

5

5

5

5

5

5

5

5

55

5

55

5

5

5

5

55

55

5

5

55

5

5

5

5

5

5

5

5

5 5

5

5

5

5

5

5

55

5

5

5

5

5

5

5

5

6

6

6

66

6

6

6666

6

6

6

6

6

6

6

6

6

6

6

6

66

6

66

6

6

6

6

6

6

6

6

6

6

6

6

66

6

7

7

7

7

7

7

7

7

7

7

7

88

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

9

9

9

9

9

99

9

9

9

9

0

2

L

A

GASKET SET -B-FRONT CYLINDER HEAD -B-

-B-REAR CYLINDER HEAD -B-

-B-CYLINDER -B-CRANKCASE -B-

-B-CRANKCASE COVER -B-CRANKSHAFT -B-STARTER CLUTCH -B-CAMSHAFT / VALVE -B-

-B-CAM CHAIN -B-THROTTLE BODY (DL L E ) -C-THROTTLE BODY (DL L E ) -C-THROTTLE BODY (DL L E ) -C-THROTTLE BODY (DL AL E ) -C-THROTTLE BODY (DL AL E ) -C-THROTTLE BODY (DL AL E ) -C-THROTT

0

E BODY FITTING (DL L E ) -C-THROTTLE BODY FITTING (DL L E ) -C-THROTTLE BODY FITTING (DL L E ) -C-THROTTLE BODY FITTING (DL AL E ) -C-THROTTLE BODY FITTING (DL AL E ) -C-THROTTLE BODY FITTING (DL AL E ) -C-AIR CLEANER -C-MUFFLER -C-OIL PUMP -D-FUEL PUMP -D-OIL COOLER -D-WATER PUMP -D-RADIATOR -D-R

O

DIATOR HOSE -D-ND AIR -D-

CLUTCH -D-TRANSMISSION -D-

-D-GEAR SHIFTING -D-

-D-STARTING MOTOR -D-MAGNETO -D-BATTERY (DL L E ) -E-BATTERY (DL L E ) -E-BATTERY (DL L E ) -E-BATTERY (DL AL E ) -E-BATTERY (DL AL E ) -E-BATTERY (DL AL E ) -E-ELECTRICAL -E-SPEEDOMETER (DL L E ) -E-SPEEDOMETER (DL L E ) -E-SPEEDOMETER (DL L E ) -E-SPEED

G

METER (DL AL E ) -E-SPEEDOMETER (DL AL E ) -E-SPEEDOMETER (DL AL E ) -E-HEADLAMP -E-TURNSIGNAL LAMP -F-REAR COMBINATION LAMP -F-WIRING HARNESS (DL L E ) -F-WIRIN

H

HARNESS (DL L E ) -F-WIRING HARNESS (DL L E ) -F-WIRING HARNESS (DL AL E ) -F-WIRING

LARNESS (DL AL E ) -F-

WIRING HARNESS (DL AH

E ) -F-HANDLE SWITC

E-F-

FRAM

D

-F-

L L E E

ADDRESS NO.F I G . N O .

0

0

0

0

0

0

000

0

0

00

0

0

0

000

0

0

0

0

0

0

0

00

0

0

0 0

00

0

00

0

0

0

00

0

00

0

0

0

0

0

0

00

0

00

0

0

0

0 0000

00

0

0

0

0

00

0

000

00

000

0

0

0

0

00

0

0

0

00

0

0

0

0

00

0

0

0

0

0

0

00

0

0

1

1

1

1

11

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

11

1

1

11

1

111 1

1

1

1

11

1

1 1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

111

1

1

1

11

1

1

1

11

1

1

11

1

1

1

1

1

1

11111

1

1

1

1

1

1

1

1

1

1

1

1

11

1

1

11

1

1

1

1

1

11

1

11

1

1

11

1

1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 1

1

11

1

1

1

1

1

1

1

1

1

1

11

1

11

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 1

1

1

1

1

1

1

11 1

12

2

2

2

2

2

2

22

2

2

2

2

2

2

2

2

2

2

2

22

2

00

2

2

2

2

2

2

2

2

2

2

2

22

2

2

2

3

3

33

3

3

3

3

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

3

3

33

3

3

3

33

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

333

3

3

3

3

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

55

5 555

55

5

5

55

55

55

5

5

5

555 55

5

55 5

5

5 55

5

5

5

5

5

5

55

5

5

5

55 5

5 5

5

55

5

5

555

55 5

5

55

55

5

5

555

5

66

6

6

6

6

6

6

6

6

6

66

66

6 6

6

6

6

6

6

6

6 66 6

6

6666

66 66 66

6

6

6 66 6

6

6

66

6

666

6666

6

6

666

6 6

6

666

6

66

66

6

7

7

77

7

7

777

7

7

7

777

77

7

7

7

7

8

8

8

88

8888 8

8

8

8

88

8

8

8

8

8

8

8

8

8

8

88

8

8

8

888888

8

8

9

9

9

99

9

9

9

9

9

9

99

9

9

9

99

9

9

2

2

V

V

STAND -F-FOOTREST -F-CARRIER (DL L E ) -F-CARRIER (DL L E ) -F-CARRIER (DL L E ) -G-CARRIER (DL AL E ) -G-CARRIER (DL AL E ) -G-CARRIER (DL AL E ) -G-FUEL TANK (DL L E ) -G-FUEL TANK (DL L E ) -G-FUEL TANK (DL L E ) -G-FUEL TANK (DL AL E ) -G-FUEL TANK (DL AL E ) -G-FUEL TANK (DL AL E ) -G-FRONT BRACKET -G-EVAP SYSTEM (DL L E ) -G-E

0

AP SYSTEM (DL AL E ) -G-FRAME COVER -G-BATTERY HOLDER -H-FRONT FENDER (DL L E ) -H-FRONT FENDER (DL L E ) -H-FRONT FENDER (DL L E ) -H-FRONT FENDER (DL AL E ) -H-FRONT FENDER (DL AL E ) -H-FRONT FENDER (DL AL E ) -H-HANDLEBAR (DL L E ) -H-HANDLEBAR (DL L E ) -H-HANDLEBAR (DL L E ) -H-HANDLEBAR (DL AL E ) -H-HANDLEBAR (DL AL E ) -H-HANDLEBAR (DL AL E ) -H-HANDLE LEVER (DL L E ) -H-HANDLE LEVER (DL L E ) -I-HANDLE LE

A

ER (DL L E ) -I-HANDLE LEVER (DL AL E ) -I-HANDLE LEVER (DL AL E ) -I-HANDLE LEVER (DL AL E ) -I-REAR FENDER (DL L E ) -I-REAR FENDER (DL L E ) -I-REAR FENDER (DL L E ) -I-REAR FENDER (DL AL E ) -I-REAR FENDER (DL AL E ) -I-REAR FENDER (DL AL E ) -I-COWLING BODY -I-COWL BODY INSTALLATION PARTS -I-SIDE COWLING -I-SIDE COWLING INSTALLATION PARTS -J-LABEL (DL L E ) -J-L

R

BEL (DL L E ) -J-LABEL (DL L E ) -J-LABEL (DL AL E ) -J-LABEL (DL AL E ) -J-LABEL (DL AL E ) -J-SEAT -J-SEAT TAIL COVER -J-FRONT DAMPER -J-

-J-STEERING STEM -J-FRONT WHEEL (DL L E ) -J-F

-

ONT WHEEL (DL L E ) -J-FRONT WHEEL (DL L E ) -K-FRONT WHEEL (DL AL E ) -K-FRONT WHEEL (DL AL E )

DK-

FRONT WHEEL (DL AL E ) -K-HYDRAULIC UNIT (

UL AL E ) -K-

HYDRAULIC ENIT (DL AL

D

) -K-

L L E E

F I G . N O . ADDRESS NO.

2

0

0

00

0

0

0

0

0

0

00

0

00

00

00

0

00

0

00

0

0

0

0

0

0

0

0

0

0

0

0

0

0

00

0

00

00

0

0

0

0

0

0

0

11

1 111

1

1 1 1

1

11

1

1

1

1

11 1

1

1

1

11

1

1111

1

1

111

111

111111

1111

1

111111

11

11

1

1

11

111

11

11

11

1

1

1

11

11

11 1

1 1

1

1 11

11

11

1

111

11

1 11 1 1 1

11

111

1

1

1

2

22

2

2

22 2

2

2

2

2

22

222

2

2

2

2

2

2

2

2

2

2

20

0

2

2

2

2

2

2

3

3

33

33

33

3

33 3

3

3

33

3

3

3

3

3

3

3

3

3

3

3

33

3

3

3

33

3

3

3

3

3

3

3

3

3

3

3

333

3

3

34

4

44

4

4

44

44

4

4

44

4

4

44

5

5

5

5 5

5

5

5

5

5

5 55

5

5

5

55

5

5

5

5

55

5

5

5

5

5

5

5

5

5

5

5

5

55

5

55

5

5

5

5

5

5

5

5

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

66

6 6

6

6

6

66

66

6

66

6

6

6

77

7

7

7

7

8

8

88

8

8

8

8

8

8

8

8

88

8

8

8

89

99

9

9

9

9

0

2D

R

HYDRAULIC UNIT (DL AL E ) -K-FRONT CALIPER -K-FRONT BRAKE HOSE (DL L E ) -K-FRONT BRAKE HOSE (DL L E ) -K-FRONT BRAKE HOSE (DL L E ) -K-FRONT BRAKE HOSE (DL AL E ) -K-FRONT BRAKE HOSE (DL AL E ) -K-FRONT BRAKE HOSE (DL AL E ) -K-FRONT MASTER CYLIN

0

ER -L-REAR SWINGING ARM -L-REAR CUSHION LEVER (DL L E ) -L-REAR CUSHION LEVER (DL L E ) -L-REAR CUSHION LEVER (DL L E ) -L-REAR CUSHION LEVER (DL AL E ) -L-REAR CUSHION LEVER (DL AL E ) -L-REAR CUSHION LEVER (DL AL E ) -L-REAR WHEEL (DL L E ) -L-REA

A

WHEEL (DL L E ) -L-REAR WHEEL (DL L E ) -L-REAR WHEEL (DL AL E ) -L-REAR WHEEL (DL AL E ) -L-REAR WHEEL (DL AL E ) -L-REAR CALIPER (DL L E ) -B-REAR CALIPER (DL L E ) -B-REAR CALIPER (DL L E ) -B-REAR CALIPER (DL AL E ) -B-REAR CALIPER (DL AL E ) -B-REAR C

E

LIPER (DL AL E ) -B-REAR MASTER CYLINDER (DL L E ) -B-REAR MASTER CYLINDER (DL L E ) -B-REAR MASTER CYLINDER (DL L E ) -B-R

LAR MASTER CYLINDER (DL AL E ) -B-

REAR MASTER CYLINDER (DL AD

E ) -B-REAR MASTER CYLINDER (

IL AL E ) -B-

OPT BONAL - -

DL L E E

1FIG.1

DL650L1 E3 E28_001GASKET SET

FIG.1 (1-B-2) GASKET SETREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 11401-20880 GASKET SET 1 OPT 2 11141-20F00 GASKET, CYLINDER HEAD 2 NOT ILLUSTRATED 3 11173-19F01 GASKET, CYL HEAD COVER 2 NOT ILLUSTRATED 4 11241-19F00 GASKET, CYLINDER FRONT 1 NOT ILLUSTRATED 5 11242-19F00 GASKET, CYLINDER GEAR 1 NOT ILLUSTRATED 6 11482-17G00 GASKET, CLUTCH COVER INNER 1 NOT ILLUSTRATED 7 11483-19F00 GASKET, MAGNETO COVER 1 NOT ILLUSTRATED 8 12837-27G00 GASKET, TNSN ADJUSTER 2 NOT ILLUSTRATED 9 14181-22D01 GASKET, EXHAUST PIPE 2 NOT ILLUSTRATED10 09161-11008 WASHER 4 NOT ILLUSTRATED11 09280-22008 O RING (D:3.1,ID:22.7) 1 NOT ILLUSTRATED12 09280-46006 O RING 2 NOT ILLUSTRATED

DL650L1 E3 E28

28

23

22

21

2

4

56

7 8

9

1112

13

1415

20

1918

1716

3

10

1

10

3

37 8

3233

7 8

7 8

32

3233

3 3 32

2627

282425

13

FIG.2

DL650L1 E3 E28_002FRONT CYLINDER HEAD

FIG.2 (1-B-3) FRONT CYLINDER HEADREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 11101-17G20 HEAD ASSY, CYLINDER FRONT 1 2 09206-08001 PIN 4 3 09103-06266 BOLT (6X40) 12 4 11115-18D72 GUIDE, VALVE (OS:0.3) 4 OPT 5 11141-20F00 GASKET, CYLINDER HEAD 1 6 04211-13189 PIN 2 7 09160-10082 WASHER (10.5X19X2) 4 8 09103-10272 BOLT (10X160) 4 9 07120-0640B BOLT 110 09103-06103 BOLT (6X70) 211 09103-06222 BOLT (6X12) 112 09168-06023 GASKET (5.8X13X1.2) 113-1 09482-00456 SPARK PLUG (CR8E) 2 NGK13-2 09482-00457 SPARK PLUG (U24ESR-N) 2 DENSO13-3 09482-00458 SPARK PLUG (CR9E) 2 OPT

NGK13-4 09482-00459 SPARK PLUG (U27ESR-N) 2 OPT

DENSO13-5 09482-00516 SPARK PLUG (CR7E) 2 OPT


DENSO14 13101-17G10 PIPE ASSY, INTAKE FRONT 115 09280-46006 O RING (D:2.4,ID:47X42) 116 02122-0616B SCREW 217 09402-62208 CLAMP 118 11171-17G10 COVER, CYLINDER HEAD FRONT 119 11173-19F01 GASKET, CYLINDER HEAD COVER 120 09106-07009 BOLT (7X17.5) 221 09106-07010 BOLT (7X31) 122 11191-27E00 WASHER 2

DL650L1 E3 E28

28

23

22

21

2

4

56

7 8

9

1112

13

1415

20

1918

1716

3

10

1

10

3

37 8

3233

7 8

7 8

32

3233

3 3 32

2627

282425

13

FIG.2

DL650L1 E3 E28_002FRONT CYLINDER HEAD

FIG.2 (1-B-4) FRONT CYLINDER HEADREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

23 11192-13E00 CUSHION, HEAD COVER BOLT 124 09493-80005 JET 125 09280-04004 O RING (D:1.2,ID:4) 126 11182-35F00 GASKET, 2ND AIR PASSAGE 127 09206-08007 PIN 128 11151-27G00 CAP 2

DL650L1 E3 E28

272625 24

23

22

21

28

2

4

5

6

7

89

1112

13

14

15

20

19

18

17

16

3

10

1

13

3 3 32

9

3

38

7

32 3 3

7 8

7 8

33

32

32

FIG.3

DL650L1 E3 E28_003REAR CYLINDER HEAD

FIG.3 (1-B-5) REAR CYLINDER HEADREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 11103-17G20 HEAD ASSY, CYLINDER REAR 1 2 09206-08001 PIN 4 3 09103-06266 BOLT (6X40) 12 4 11115-18D72 GUIDE, VALVE 4 OPT 5 11141-20F00 GASKET, CYLINDER HEAD 1 6 04211-13189 PIN 2 7 09160-10082 WASHER (10.5X19X2) 4 8 09103-10272 BOLT (10X160) 4 9 09103-06103 BOLT (6X70) 210 07120-0640B BOLT 111 09103-06222 BOLT (6X12) 112 09168-06023 GASKET (5.8X13X1.2) 113-1 09482-00456 SPARK PLUG (CR8E) 2 NGK13-2 09482-00457 SPARK PLUG (U24ESR-N) 2 DENSO13-3 09482-00458 SPARK PLUG (CR9E) 2 OPT


DENSO13-5 09482-00516 SPARK PLUG (CR7E) 2 OPT


DENSO14 13102-17G10 PIPE ASSY, INTAKE REAR 115 09280-46006 O RING (D:2.4,ID:47X42) 116 02122-0616B SCREW 217 09402-62208 CLAMP 118 11172-17G00 COVER, CYLINDER HEAD REAR 119 11173-19F01 GASKET, CYLINDER HEAD COVER 120 09106-07009 BOLT (7X17.5) 221 09106-07010 BOLT (7X31) 122 11191-27E00 WASHER 2

DL650L1 E3 E28

272625 24

23

22

21

28

2

4

5

6

7

89

1112

13

14

15

20

19

18

17

16

3

10

1

13

3 3 32

9

3

38

7

32 3 3

7 8

7 8

33

32

32

FIG.3

DL650L1 E3 E28_003REAR CYLINDER HEAD

FIG.3 (1-B-6) REAR CYLINDER HEADREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

23 11192-13E00 CUSHION, HEAD COVER BOLT 124 09493-80005 JET 125 09280-04004 O RING (D:1.2,ID:4) 126 11182-35F00 GASKET, 2ND AIR PASSAGE 127 09206-08007 PIN 128 11151-27G00 CAP 1

DL650L1 E3 E28

24

5

5

6

7

31

6

7

FIG.4

DL650L1 E3 E28_004CYLINDER

FIG.4 (1-B-7) CYLINDERREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 11210-20F30-0F0 CYLINDER, FRONT 1 2 11220-20F20-0F0 CYLINDER, REAR 1 3 11241-19F00 GASKET, CYLINDER FRONT 1 4 11242-19F00 GASKET, CYLINDER REAR 1 5 04211-13189 PIN 4 6 08316-1006B NUT 4 7 01421-0625B STUD BOLT 4

DL650L1 E3 E28

2221

30

29

20

4

45

6

7 8

11

14

16

3

2

9

1

6

6

6

4

4

44 4

4

4

5

5

21

21

20

20

18

17

78

31

3433

19

19181617

35

15

29 28

1213

1025

2426

27

23

32

30

36

FIG.5

DL650L1 E3 E28_005CRANKCASE

37 38

FIG.5 (1-B-8) CRANKCASEREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 11301-20883 CRANKCASE SET 1 2 09206-11007 PIN 2 3 09280-15007 O RING (D:2.4,ID:15.8) 1 4 01547-0650A BOLT 9 5 07120-0855A BOLT 3 6 07120-0880A BOLT 4 7 09493-28010 JET 2 8 09280-04004 O RING (D:1.2,ID:4) 2 9 09493-28010 JET 110 09280-04004 O RING (D:1.2,ID:4) 111 16591-06B01 UNION, OIL FILTER STAND 112 11323-19F00 PLATE, OIL SEPARATOR 113 01547-0612A BOLT 214 09280-12009 O RING (D:1.9,ID:12.6) 115 11329-17G00 JET, OIL GALLERY 116 16438-19F00 PLATE, PISTON COOLING JET 217 09106-06075 BOLT (6X12) 218 09280-04004 O RING (D:1.2,ID:4) 219 09493-26007 JET (130) 220 01550-0812A BOLT 321 09168-08016 GASKET (8.2X14X1) 322 09248-16012 PLUG 123 09168-16002 GASKET (16X22X2) 124 09247-12011 PLUG 125 09168-12002 GASKET (12.1X16.2X3.7) 1

DL650L1 E3 E28

2221

30

29

20

4

45

6

7 8

11

14

16

3

2

9

1

6

6

6

4

4

44 4

4

4

5

5

21

21

20

20

18

17

78

31

3433

19

19181617

35

15

29 28

1213

1025

2426

27

23

32

30

36

FIG.5

DL650L1 E3 E28_005CRANKCASE

37 38

FIG.5 (1-B-9) CRANKCASEREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

26 09247-12006 PLUG 127 09168-12017 GASKET (12X17X1) 128 01547-0610A PLUG 229 09168-06023 GASKET (5.8X13X1.2) 230 09103-10347 BOLT (10X275) 131 09103-10205 BOLT (10X225) 132 09103-12054 BOLT (12X310) 133 08319-3110A NUT 134 09159-12054 NUT 135 37820-33D10 SWITCH ASSY, OIL PRESSURE 136 37822-33D00 BOLT 137 09404-06429 CLAMP (L:45) 138 09404-06433 CLAMP (L:80) 1

DL650L1 E3 E28

12

4

3

5

67 8

9

1112

13

14

1918

1716

10

5

5

5

5

5

5

5

555

13 15

13 15

13

13

13

14

1313

FIG.6

DL650L1 E3 E28_006CRANKCASE COVER

FIG.6 (1-B-10) CRANKCASE COVERREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 11340-17G00 COVER, CLUTCH 1 2 11971-33210 LENS, OIL LEVEL CHECK 1 3 11482-17G00 GASKET, CLUTCH COVER INNER 1 4 04211-09149 PIN 2 5 09103-06214 BOLT (6X35) 11 6 11971-25D00 PLUG, OIL FILLER 1 7 09280-17003 O RING (D:3.1,ID:16.8) 1 8 11361-27G00 COVER, ENGINE SPROCKET 1 9 09103-06224 BOLT (6X45) 310 11351-19F50 COVER, MAGNETO 111 11483-19F00 GASKET, MAGNETO COVER 112 04211-09149 PIN 213 09103-06214 BOLT (6X35) 814 09103-06239 BOLT (6X65) 215 09168-06023 GASKET (5.8X13X1.2) 216 09259-26011 PLUG 117 09280-22008 O RING (D:3.1,ID:22.7) 118 09248-16012 PLUG 119 09168-16002 GASKET (13.8X18.8X0.4) 1

DL650L1 E3 E28

24

5

6

11

3

1

6

2

10

1315

14

12

8

7 9

10

FIG.7

DL650L1 E3 E28_007CRANKSHAFT

FIG.7 (1-B-11) CRANKSHAFTREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 12220-17G00 CRANKSHAFT SET 1 2-1 12229-44H00-0A0 BEARING, CRANKSHAFT (GREEN) 4 2-2 12229-44H00-0B0 BEARING, CRANKSHAFT (BLACK) 4 2-3 12229-44H00-0C0 BEARING, CRANKSHAFT (BROWN) 4 3 12160-17G10 CONNECTING ROD ASSY 2 4 12163-24F10 BOLT, CONNECTING ROD 4 5 04221-04089 PIN, CONNECTING ROD 4 6-1 12164-46E01-0A0 BEARING, CRANK PIN (GREEN) 4 6-2 12164-46E01-0B0 BEARING, CRANK PIN (BLACK) 4 6-3 12164-46E01-0C0 BEARING, CRANK PIN (BROWN) 4 6-4 12164-46E01-0D0 BEARING, CRANK PIN (YELLOW) 4 7 12111-20F10-0F0 PISTON 2 8 12140-17G20 RING SET, PISTON 2 9 12151-05A00 PIN, PISTON 210 09381-20004 CIRCLIP 411 12100-17G20-050 PISTON SET (OS:0.5) 2 OPT12 12731-19F00 SPROCKET, CAM CHAIN DRIVE 113 17451-17G00 GEAR, WATER PUMP DRIVE 114 21111-20F10 GEAR, PRIMARY DRIVE 115 09103-10338 BOLT (10X19) 1

DL650L1 E3 E28

43

2

1

FIG.8

DL650L1 E3 E28_008STARTER CLUTCH

FIG.8 (1-B-12) STARTER CLUTCHREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 12611-27G00 GEAR, STARTER IDLE 1 2 09206-12006 PIN 1 3 12600-20841 CLUTCH SET, STARTER 1 4 09139-08023 BOLT (8X16) 6

DL650L1 E3 E28

12

1213

11 8

7

109

6

1311 8 7 10 9 51

2

4

3

12

12

1311

8

7

109

5

1311 1111 8

7

109

6

11

11

FIG.9

DL650L1 E3 E28_009CAM SHAFT/VALVE

FIG.9 (1-B-13) CAMSHAFT / VALVEREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 12710-27G00 CAMSHAFT, INTAKE FRONT 1 2 12720-20F00 CAMSHAFT, EXHAUST FRONT 1 3 12730-27G00 CAMSHAFT, INTAKE REAR 1 4 12740-20F00 CAMSHAFT, EXHAUST REAR 1 5 12911-46E00 VALVE, INTAKE 4 6 12912-20F00 VALVE, EXHAUST 4 7 12920-33E10 SPRING SET, VALVE 8 8 12931-33E10 RETAINER, VALVE SPRING 8 9 12933-39E00 SEAT, VALVE SPRING 810 09289-04002 OIL SEAL (4.5X10X8) 811 12932-17E50 COTTER, VALVE 1612 12891-17E00 TAPPET 813-1 12892-05C00-120 SHIM, TAPPET (T:1.20) 813-2 12892-05C00-125 SHIM, TAPPET (T:1.25) 813-3 12892-05C00-130 SHIM, TAPPET (T:1.30) 813-4 12892-05C00-135 SHIM, TAPPET (T:1.35) 813-5 12892-05C00-140 SHIM, TAPPET (T:1.40) 813-6 12892-05C00-145 SHIM, TAPPET (T:1.45) 813-7 12892-05C00-150 SHIM, TAPPET (T:1.50) 813-8 12892-05C00-155 SHIM, TAPPET (T:1.55) 813-9 12892-05C00-160 SHIM, TAPPET (T:1.60) 813-10 12892-05C00-165 SHIM, TAPPET (T:1.65) 813-11 12892-05C00-170 SHIM, TAPPET (T:1.70) 813-12 12892-05C00-175 SHIM, TAPPET (T:1.75) 813-13 12892-05C00-180 SHIM, TAPPET (T:1.80) 813-14 12892-05C00-185 SHIM, TAPPET (T:1.85) 813-15 12892-05C00-190 SHIM, TAPPET (T:1.90) 813-16 12892-05C00-195 SHIM, TAPPET (T:1.95) 813-17 12892-05C00-200 SHIM, TAPPET (T:2.00) 813-18 12892-05C00-205 SHIM, TAPPET (T:2.05) 813-19 12892-05C00-210 SHIM, TAPPET (T:2.10) 813-20 12892-05C00-215 SHIM, TAPPET (T:2.15) 813-21 12892-05C00-220 SHIM, TAPPET (T:2.20) 8

DL650L1 E3 E28

12

1213

11 8

7

109

6

1311 8 7 10 9 51

2

4

3

12

12

1311

8

7

109

5

1311 1111 8

7

109

6

11

11

FIG.9

DL650L1 E3 E28_009CAM SHAFT/VALVE

FIG.9 (1-B-14) CAMSHAFT / VALVEREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

14 12800-05830 SHIM SET, TAPPET 1 OPTNOT ILLUSTRATED

15 99000-69491 CASE, TAPPET SHIM 1 OPTNOT ILLUSTRATED

DL650L1 E3 E28

81

2

43

67

124

3

5

5

67

9

10

14

16

1516

14

11

121315

FIG.10

DL650L1 E3 E28_010CAM CHAIN

FIG.10 (1-B-15) CAM CHAINREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 12760-19F01 CHAIN, CAMSHAFT DRIVE 2 2 12771-19F00 GUIDE, CAM CHAIN NO.1 2 3 12782-19F00 GUIDE, CAM CHAIN NO.2 2 4 07130-0612B BOLT 6 5 12811-17G00 TENSIONER, CAM CHAIN 2 6 12812-35C00 BOLT, CAM CHAIN TENSIONER 2 7 08211-06181 WASHER 2 8 12830-27G00 ADJUSTER ASSY, TENSIONER FRONT 1 9 12837-24F10 GASKET, TENSIONER ADJUSTER 110 12831-39F00 SPRING 111 12830-27G10 ADJUSTER ASSY, TENSIONER REAR 112 12837-24F10 GASKET, TENSIONER ADJUSTER 113 12831-39F00 SPRING 114 12833-17G00 PLUG, TENSIONER ADJUSTER 215 12837-27G00 GASKET, TENSIONER ADJUSTER 216 07130-0625A BOLT 4

DL650L1 E3 E28

19

10 76

76

8

8

2

54

3

FIG.11

DL650L1 E3 E28_011THROTTLE BODY

FIG.11 (1-C-2) THROTTLE BODY (DL650L1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 13405-27G20 THROTTLE BODY 1 2 13269-33E00 SCREW 2 3 13268-48700 SPRING 2 4 13606-47A00 WASHER 2 5 13295-29900 O RING 2 6 13580-27G21 SENSOR ASSY 2 7 13575-29G00 O RING 2 8 13605-02F00 SCREW 2 9 13552-17G00 ROD ASSY 110 13552-16G00 ROD ASSY 1

DL650L1 E3 E28

19

10 76

76

8

8

2

54

3

FIG.12



Q'TYREMARKS


DL650L1 E3 E28

19

10 76

76

8

8

2

54

3

FIG.13



Q'TYREMARKS


DL650L1 E3 E28

19

10 76

76

8

8

2

54

3

FIG.14


FIG.14 (1-C-5) THROTTLE BODY (DL650AL1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS


DL650L1 E3 E28

19

10 76

76

8

8

2

54

3

FIG.15



Q'TYREMARKS


DL650L1 E3 E28

19

10 76

76

8

8

2

54

3

FIG.16



Q'TYREMARKS


DL650L1 E3 E28

24

6

7

9

11

12

1415

3

13

1

1

2

3

15

15

15

10

5

8

FIG.17

DL650L1 E3 E28_017THROTTLE BODY FITTING

FIG.17 (1-C-8) THROTTLE BODY FITTING (DL650L1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 15710-27G00 INJECTOR ASSY 2 2 15717-16G00 O RING 2 3 15722-29G00 SEAL 2 4 09401-06101 CLIP 2 5 13683-16G30 HOSE 1 6 13683-27G20 HOSE 1 7 13274-84000 CAP 2 8 13671-02F00 CLAMP 1 9 15730-17G01 DELIVERY PIPE ASSY 110 13602-06128 BOLT 211 18117-27G00 VALVE, ISC 112 07120-0616A BOLT 213 13697-27G00 HOSE, ISC VALVE FR 114 13698-27G00 HOSE, ISC VALVE RR 115 09401-11101 CLIP 4

DL650L1 E3 E28

24

6

7

9

11

12

1415

3

13

1

1

2

3

15

15

15

10

5

8

FIG.18



Q'TYREMARKS


DL650L1 E3 E28

24

6

7

9

11

12

1415

16

17

18

21

20

19

3

13

1

1

2

3

15

15

15

19

1916

19

10

5

8

FIG.19



Q'TYREMARKS

1 15710-27G00 INJECTOR ASSY 2 2 15717-16G00 O RING 2 3 15722-29G00 SEAL 2 4 09401-06101 CLIP 2 5 13683-16G30 HOSE 1 6 13683-27G20 HOSE 1 7 13274-84000 CAP 2 8 13671-02F00 CLAMP 1 9 15730-17G01 DELIVERY PIPE ASSY 110 13602-06128 BOLT 211 18117-27G00 VALVE, ISC 112 07120-0616A BOLT 213 13697-27G00 HOSE, ISC VALVE FR 114 13698-27G00 HOSE, ISC VALVE RR 115 09401-11101 CLIP 416 13681-06G40 HOSE 217 13683-06G11 HOSE 118 13685-04F10 NIPPLE 119 09401-06101 CLIP 420 09401-10410 CLIP 121 09401-09403 CLIP 1

DL650L1 E3 E28

FIG.20


2

4

6

7

9

11

12

1415

3

13

1

1

2

3

15

15

15

10

5

8

FIG.20 (1-C-11) THROTTLE BODY FITTING (DL650AL1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS


DL650L1 E3 E28

24

6

7

9

11

12

1415

3

13

1

1

2

3

15

15

15

10

5

8

FIG.21



Q'TYREMARKS


DL650L1 E3 E28

24

6

7

9

11

12

1415

16

17

18

21

20

19

3

13

1

1

2

3

15

15

15

19

1916

19

10

5

8

FIG.22



Q'TYREMARKS

1 15710-27G00 INJECTOR ASSY 2 2 15717-16G00 O RING 2 3 15722-29G00 SEAL 2 4 09401-06101 CLIP 2 5 13683-16G30 HOSE 1 6 13683-27G20 HOSE 1 7 13274-84000 CAP 2 8 13671-02F00 CLAMP 1 9 15730-17G01 DELIVERY PIPE ASSY 110 13602-06128 BOLT 211 18117-27G00 VALVE, ISC 112 07120-0616A BOLT 213 13697-27G00 HOSE, ISC VALVE FR 114 13698-27G00 HOSE, ISC VALVE RR 115 09401-11101 CLIP 416 13681-06G40 HOSE 217 13683-06G11 HOSE 118 13685-04F10 NIPPLE 119 09401-06101 CLIP 420 09401-10410 CLIP 121 09401-09403 CLIP 1

DL650L1 E3 E28

24

23

22

21

2

4

5

7

7

89

1211

1314

15

20

19 18

1716

3 10

1

1515

15

24

6

FIG.23

DL650L1 E3 E28_023AIR CLEANER

FIG.23 (1-C-14) AIR CLEANERREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 13700-27G10 CLEANER ASSY, AIR 1 2 13740-27G00 CAP, AIR CLEANER 1 3 13891-27G00 TUBE, INLET 1 4 13881-27G10 TUBE, OUTLET 1 5 13882-27G10 TUBE, OUTLET 1 6 13788-27G10 FILTER, BREATHER 1 7 13826-17G00 CLAMP, OUTLET TUBE REAR 2 8 13780-27G10 FILTER, AIR CLEANER 1 9 13746-06G00 GASKET 110 03141-0516A SCREW 811 13878-10G00 PLUG 112 09401-14301 CLIP 113 13851-27G00 TUBE, BREATHER CRANKCASE 114 13852-27G10 TUBE, BREATHER CRANKCASE 115 09401-15101 CLIP 416 18590-17G01 SENSOR, BOOST RH 117 03541-0516A SCREW 118 18591-41F00 SENSOR, BOOST LH 119 18595-41F00 HOLDER 120 13650-41F10 SENSOR AIR TEMP 121 13655-41F10 O RING 122 03511-0516A SCREW 123 13865-27G00 HOSE, ISC VALVE 124 09401-15101 CLIP 2

DL650L1 E3 E28

8 11 10

1214

5

13

4

6

2

3

3

71

45

16

17

15

2120

22

9

1123 10

2019

18

24

FIG.24

DL650L1 E3 E28_024MUFFLER

FIG.24 (1-C-15) MUFFLERREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 14150-27G00 PIPE, EXHAUST REAR 1 2 14160-17G00 PIPE, EXHAUST FRONT 1 3 14181-22D01 GASKET, EXHAUST PIPE 2 4 14771-32E00 CONNECTOR, MUFFLER 2 5 09103-08365 BOLT (8X35) 2 6 09106-08165 BOLT (8X25) 2 7 07130-0825A BOLT 2 8 14771-27G10 COVER, MUFFLER FRONT 1 9-1 14781-27G10-YKV COVER, MUFFLER 1 FOR YAY/YME 9-2 14781-27G10-YYF COVER, MUFFLER 1 FOR YHG/YPA10 09139-06126 SCREW (6X20) 511 09320-08070 CUSHION 512 09118-08152-A05 BOLT (8X45) 113 09180-08152 SPACER (8.6X12X24.2) 114 09320-12048 CUSHION 115 14305-27G60-H01 MUFFLER 116 01550-0845A BOLT 117 09103-08358 BOLT (8X45) 118 14414-27G00 NUT, MUFFLER SPRT 119 09180-08156 SPACER 120 09320-12049 CUSHION 221 14414-06G00 NUT, MUFFLER SPRT 122 09160-08146 WASHER (8.5X33X1.5) 123 09321-10018 CUSHION 424 09248-18011 PLUG 1

DL650L1 E3 E28

71

2

4 3

5

6

9

10

11

8

1413

12

FIG.25

DL650L1 E3 E28_025OIL PUMP

FIG.25 (1-D-2) OIL PUMPREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 16400-20F00 PUMP ASSY, ENGINE OIL 1 2 07130-0625A BOLT 3 3 16331-19F00 GEAR, ENG OIL PUMP DRIVEN 1

(NT:34) 4 09181-10158 SHIM (10X18X0.5) 1 5 09261-04001 PIN (4X18.5) 1 6 08331-3110A CIRCLIP 1 7 16440-17C20 VALVE ASSY, OIL RELIEF 1 8 16520-32E00 STRAINER, ENGINE OIL 1 9 16523-17G00 CAP, OIL STRAINER 110 01547-0612A BOLT 211 16510-03G00-X07 FILTER ASSY, ENGINE OIL 112 16321-19F00 GEAR, ENGINE OIL PUMP DRIVE 113 09261-06002 PIN 114 08331-31383 CIRCLIP 1

DL650L1 E3 E28

16

15

14

1

17

1211

10

13

7

3

5

45

8

2

9

6

FIG.26

DL650L1 E3 E28_026FUEL PUMP

FIG.26 (1-D-3) FUEL PUMPREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 15100-27G00 PUMP ASSY, FUEL 1 2 15420-05H00 STRAINER 1 3 15111-27G00 CUP, RESERVOIR 1 4 15112-05H00 JOINT 1 5 15113-05H00 O RING 2 6 15113-35F00 O RING 1 7 15610-27G00 REGULATOR 1 8 15114-27G00 WIRE, EARTH 1 9 15115-27G00 WIRE, LEAD 110 15116-06G10 SCREW 111 15116-10F00 SCREW 312 15181-27G00 BRACKET, FUEL GAUGE 113 34810-27G00 GAUGE ASSY 114 15201-35F00 O RING, FUEL PUMP 115 07120-0612A BOLT 516 15810-27G01 HOSE, FUEL 117 09404-06429 CLAMP 1

DL650L1 E3 E28

10

7

2

3

1

65

8

12

14

12

12

12

13

12

14

1211

12

13

129

4

FIG.27

DL650L1 E3 E28_027OIL COOLER

FIG.27 (1-D-4) OIL COOLERREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 16600-27G00 COOLER ASSY, OIL 1 2 16620-27G00 BRACKET, OIL COOLER 1 3 16650-27G01 GUARD COMP, OIL COOLER 1 4 17765-09F00 PROTECTOR CTR 2 5 09116-06167 BOLT (6X20) 2 6 09180-06310 SPACER (6.5X10X10) 2 7 09320-10055 CUSHION 2 8 01550-0616A BOLT 2 9 02142-0510A SCREW 110 16460-17G00 HOSE, OIL COOLER RH 111 16470-17G00 HOSE, OIL COOLER LH 112 09168-14015 GASKET (14X20X1.5) 813 09360-12012 UNION 214 09360-14012 UNION 2

DL650L1 E3 E28

19

1

2

45

6

7

8

9

10

11

18

17

1615

14

13

12

3

6

FIG.28

DL650L1 E3 E28_028WATER PUMP

FIG.28 (1-D-5) WATER PUMPREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 17400-19F50 PUMP ASSY, WATER 1 2 17411-19F50 CASE, WATER PUMP 1 3 17491-19F40 IMPELLER/SHAFT 1 4 17470-02F10 SEAL, MECHANICAL 1 5 09283-10004 OIL SEAL (10X21X5) 1 6 09262-10014 BEARING (10X26X8) 2 7 08332-1108A E RING 1 8 17418-19F00 O RING 1 9 17435-33400 O RING 110 02112-0616B SCREW 211 17415-20920 BOLT, DRAIN 112 09168-08016 GASKET (8.2X14X1) 113 09103-06216 BOLT (6X55) 314 09280-22001 O RING (D:2.4,ID:21.8) 215 08331-3110A CIRCLIP 116 17461-19F00 GEAR, WATER PUMP DRIVEN 117 09181-10158 SHIM (10X18X0.5) 118 09261-04002 ROLLER 119 09352-35653-600 HOSE (3.5X6.5X600) 1 L:600->320

DL650L1 E3 E28

176 5

8

4

3

2

9

FIG.29

DL650L1 E3 E28_029RADIATOR

FIG.29 (1-D-6) RADIATORREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 17710-27G00 RADIATOR ASSY, WATER 1 2 17800-27G00 FAN ASSY, RADIATOR 1 3 17711-40F00 BOLT 3 4 17712-40F00 NUT 3 5 09320-10051 CUSHION 3 6 09180-06290 SPACER (6.5X10X12) 2 7 09118-06097 BOLT (6X25) 2 8 17760-27G00 SHIELD, RADIATOR HEAT 1 9 17781-17G00 RUBBER, RADIATOR UNDER 1

DL650L1 E3 E28

13

27

3 4

4

5 6 7

8

4

67

5

8

42

14

1

14

12

16

9

1110

15

2526

27

27

27

20

2119

2223 24

24

17

18

FIG.30

DL650L1 E3 E28_030RADIATOR HOSE

FIG.30 (1-D-7) RADIATOR HOSEREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 17730-12C20 CAP, RADIATOR 1 2 17851-27G00 HOSE, RADIATOR INLET 1 3 17852-27G10 HOSE, RADIATOR OUTLET 1 4 09402-38512 CLAMP 4 5 17853-19F00 HOSE, CONNECTOR INLET 2 6 17890-06G20 UNION, CONNECTOR HOSE 2 7 09280-18008 O RING (D:3.2,ID:17.8) 2 8 07130-0612A BOLT 2 9 17910-27G10 TANK ASSY, RESERVOIR 110 17931-02FA0 CAP, RESERVOIR TANK 111 09111-06085 BOLT (6X12) 112 17900-27810 HOSE, RESERVOIR TANK INLET 113 17982-38810 HOSE, RESERVOIR TANK 1

OVERFLOW, NO.114 09401-08411 CLIP 215 17920-27G10 BRACKET, RESERVOIR TANK 116 01550-0610A BOLT 217 17680-50F10 SWITCH, RADIATOR FAN 118 17689-50F00 O RING 119 17662-02F11 CONNECTOR, THERMOSTAT INLET 120 17663-17G00 CAP, THERMOSTAT CONNECTOR 121 17670-06G50 THERMOSTAT 122 01550-0616A BOLT 223 17856-19F00 HOSE, CONNECTOR TO WATER PUMP 124 09401-12409 CLAMP 225 13650-57F00 SENSOR, WATER TEMPERATURE 126 09168-12017 GASKET 127 09402-28513 CLAMP 4

DL650L1 E3 E28

24

5

8

3

1

6

6

2

3

1

6

6

11

9

10 67

FIG.31

DL650L1 E3 E28_0312ND AIR

FIG.31 (1-D-8) 2ND AIRREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 18450-06G00 VALVE ASSY, 2ND AIR REED 2 2 18531-06G01 COVER, 2ND AIR REED VALVE 2 3 09103-06201 BOLT (6X20) 4 4 18461-17G10 HOSE, 2ND AIR VALVE FRONT 1 5 18471-17G00 HOSE, 2ND AIR VALVE REAR 1 6 09401-15101 CLIP 5 7 18510-27G00 VALVE ASSY, AIR CUT 1 8 13855-18A03 JOINT 1 9 18711-27G00 HOSE, 2ND AIR CLEANER 110 03541-0520A SCREW 211 09401-18304-A05 CLIP 1

DL650L1 E3 E28

24

3

5

7 89

1112

13

14

15

25

24

23

2221

20

1918

1610

1

6

17

FIG.32

DL650L1 E3 E28_032CLUTCH

FIG.32 (1-D-9) CLUTCHREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 21200-17860 GEAR ASSY, PRIMARY DRIVEN 1 2 21411-44101 HUB, CLUTCH SLEEVE 1 3 21413-17G01 SPRING, CLUTCH 6 4 21442-29F00 PLATE, CLUTCH DRIVE NO.2 1 5 21441-29F20 PLATE, CLUTCH DRIVE 6 6 21451-28C31 PLATE, CLUTCH DRIVEN 6 7 21462-14301 DISC, CLUTCH PRESSURE 1 8 21471-17G00 SEAT, WAVE WASHER 1 9 21472-17G00 WASHER, CLUTCH PLATE WAVE 110 09116-06203 BOLT (6X30) 611 09140-20001 NUT 112 09160-20067 WASHER (20X36X3) 113 09167-20006 LOCK WASHER 114 23110-44111 ROD, PUSH RH 115 23111-24A01 ROD, CLUTCH PUSH LH 116 23121-44100 PIECE, CLUTCH PUSH 117 23200-11D00 SCREW ASSY, CLUTCH RELEASE 118 09134-06010 SCREW (6X25) 119 08310-00067 NUT 120 23226-19F01 SUPPORT, CLUTCH RELEASE 121 09160-15045 WASHER (15.5X28X1) 122 09263-15003 BEARING (15X28X2) 123 09285-06015 OIL SEAL (6X34X5.5) 124 09443-08001 SPRING 125 01500-0616B BOLT 2

DL650L1 E3 E28

39

34 21

38

35 28

32

19

27

30

26

25

31

24

18 29

33

17

23 22

4746

49

50

37

45

514836

20

4043

14

1

41

4442

6 713

2

5 83

12

94

15

1011

16

FIG.33

DL650L1 E3 E28_033TRANSMISSION

FIG.33 (1-D-10) TRANSMISSIONREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 24120-27G00 SHAFT, COUNTER (NT:13) 1 2 24127-19F00 CIRCLIP, 5TH DRIVE GEAR 1 3 24127-19F00 CIRCLIP, 6TH DRIVE GEAR 1 4 24221-20F00 GEAR, 2ND DRIVE (NT:18) 1 5 24231-20F10 GEAR, 3RD & 4TH DRIVE 1 NT:21/24 6 24251-20F02 GEAR, 5TH DRIVE (NT:26) 1 7 24252-19F00 BUSH, 5TH DRIVE 1 8 24252-38A10 BUSH, 6TH DRIVE 1 9 24261-20F00 GEAR, 6TH DRIVE (NT:27) 110 09164-17007 WASHER 111 09280-17001 O RING (D:1,ID:16.8) 112 09167-25021 LOCK WASHER 113 09181-25167 SHIM (25X34X1) 114 09262-17046 BEARING (17X40X12) 1 LH15 09262-20145 BEARING (20X52X15) 1 RH16 09380-25012 CIRCLIP 117 24127-19F00 CIRCLIP, 2ND DRIVEN 118 24127-19F00 CIRCLIP, 3RD DRIVEN 119 24127-19F00 CIRCLIP, 4TH DRIVEN 120 24130-44H00 SHAFT, DRIVE 121 24311-20F00 GEAR, 1ST DRIVEN (NT:32) 122 24321-20F01 GEAR, 2ND DRIVEN (NT:32) 123 24322-19F00 BUSH, 2ND DRIVEN 124 24331-20F00 GEAR, 3RD DRIVEN (NT:29) 125 24332-24510 BUSH, 3RD, DRIVEN 126 24332-24510 BUSH, 4TH DRIVEN 127 24341-20F00 GEAR, 4TH DRIVEN (NT:27) 128 24351-20F02 GEAR, 5TH DRIVEN (NT:25) 129 24361-20F01 GEAR, 6TH DRIVEN (NT:23) 1

DL650L1 E3 E28

39

34 21

38

35 28

32

19

27

30

26

25

31

24

18 29

33

17

23 22

4746

49

50

37

45

514836

20

4043

14

1

41

4442

6 713

2

5 83

12

94

15

1011

16

FIG.33

DL650L1 E3 E28_033TRANSMISSION

FIG.33 (1-D-11) TRANSMISSIONREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

30 09167-25013 LOCK WASHER 131 09167-25021 LOCK WASHER 132 09167-25021 LOCK WASHER 133 09169-25001 WASHER 134 09181-17195 SHIM (17X28X1) 135 09181-20195 SHIM (20X30X1) 136 09262-25125 BEARING (25X62X17) 137 09283-36003 OIL SEAL (36X50X6) 138 09300-20032 BUSH 139 09262-17023 BEARING (17X40X12) 140 24751-19F10 RETAINER, DRIVE SHAFT OIL SEAL 141 24881-12C20 GUIDE, T/M OIL 142 24885-12C10 RETAINER, TRANSMISSION OIL 143 01500-0612A BOLT 344 02112-0612A SCREW 145 27510-20F00 SPROCKET, ENGINE (NT:15) 146 09159-20004 NUT 147 09167-25027 LOCK WASHER 148 27531-19F10 SPACER, ENGINE SPROCKET 149 27600-32C10-118 CHAIN ASSY (DID525V8,118LE) 150 27620-32C10 JOINT SET, CHAIN 1 OPT51 09280-24010 O RING (D:2.4,ID:23.7) 1

DL650L1 E3 E28

78

8

910

11613

613

1714

1615

20

12

1

2

4

3

5

2622

24

2621

1822

25

19

23

30

32

31

27

2833

3538

3729

34

36

42

44

3941

4043

FIG.34

DL650L1 E3 E28_034GEAR SHIFTING

FIG.34 (1-D-12) GEAR SHIFTINGREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 25211-42E10 FORK, GEAR SHIFT NO.1 1 2 25221-42E10 FORK, GEAR SHIFT NO.2 1 3 25231-42E10 FORK, GEAR SHIFT NO.3 1 4 25411-26D01 SHAFT, GEAR SHIFT FORK NO.1 1 5 25411-44B00 SHAFT, GEAR SHIFT FORK NO.2 1 6 24741-21A00 RETAINER, SHIFT CAM BEARING 2 7 25310-19F00 CAM, GEAR SHIFT 1 8 04221-04089 KNOCK PIN 2 9 25312-42F01 PIN, SHIFT CAM DRIVEN GEAR 110 25381-19F10 PLATE, GEAR SHIFT CAM 111 09262-25006 BEARING (25X47X8) 112 09263-25018 BEARING (25X32X12) 113 02112-0612A SCREW 214 25350-35F00 STOPPER, GEAR SHIFT CAM 115 25355-35F01 SPRING, STOPPER ARM 116 09111-06041 BOLT (6X14.3) 117 08211-06141 WASHER 118 25510-19F10 SHAFT, GEAR SHIFT 119 25512-06G00 PLATE, GEAR SHIFT CAM DRIVE 120 25671-01011 STOPPER, RETURN SPRING 121 09160-14016 WASHER (14X29X0.8) 122 09181-14167 SHIM (14X22X1) 223 09283-14005 OIL SEAL (14X22X7.3) 124 09440-17009 SPRING 125 09444-20001 SPRING 126 08331-3114A CIRCLIP 327 25520-27G00 ARM, GEAR SHIFT LINK 128 25526-47000 COVER, DUST 129 25525-27G00 ROD, GEAR SHIFT 1

DL650L1 E3 E28

78

8

910

11613

613

1714

1615

20

12

1

2

4

3

5

2622

24

2621

1822

25

19

23

30

32

31

27

2833

3538

3729

34

36

42

44

3941

4043

FIG.34

DL650L1 E3 E28_034GEAR SHIFTING

FIG.34 (1-D-13) GEAR SHIFTINGREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

30 25600-27G00 LEVER ASSY, GEAR SHIFT 131 25526-47000 COVER, DUST 132 25652-20C00 RUBBER, GEAR SHIFT PEDAL 133 25617-03F10 SHAFT, GEAR SHIFT LEVER 134 09140-06025 NUT 135 09160-12011 WASHER (12.5X20X1) 136 01500-0620A BOLT 137 08310-00067 NUT 138 08331-3112A CIRCLIP 139 37730-20F00 BASE ASSY, GEAR SHIFT TERMINAL 140 09209-05011 CONTACT 241 09280-26005 O RING (D:2.4,ID:26.2) 142 09404-08419 CLAMP (L:80) 143 09440-04010 SPRING 244 07120-0516A BOLT 2

DL650L1 E3 E28

24

5

6

7

8

3

1

5

FIG.35

DL650L1 E3 E28_035STARTING MOTOR

FIG.35 (1-D-14) STARTING MOTORREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 31100-19F10 MOTOR ASSY, STARTING 1 2 31132-18H00 BRUSH HOLDER SET 1 3 31143-49040 O RING 1 4 31156-98E00 O RING 1 5 31264-38F10 SQUARE RING 2 6 31280-19F10 SET BOLT 2 7 09103-06212 BOLT (6X25) 2 8 08361-3506A NUT 1

DL650L1 E3 E28

26

7

3

1

8

5

4

FIG.36

DL650L1 E3 E28_036MAGNETO

FIG.36 (1-D-15) MAGNETOREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 32101-17G10 STATOR ASSY 1 2 32102-17G10 ROTOR ASSY 1 3 32371-19F00 CLAMP, MAGNETO LEAD 1 4 09103-12004 BOLT (12X40) 1 5 09160-12036 WASHER (12X30X3) 1 6 07130-0512A BOLT 2 7 07130-0635A BOLT 3 8 09420-04008 KEY 1

DL650L1 E3 E28

21

3

5

67

4

8

9

10

FIG.37

DL650L1 E3 E28_037BATTERY

FIG.37 (1-E-2) BATTERY (DL650L1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 33610-17E10 BATTERY ASSY 1 YTX12-BS,12V,10AH 2 33652-16G00 PROTECTOR, BATTERY 1 3 33652-08420 PROTECTOR (70X100X6) 1 CUT AS REQUIRED 4 44543-10G00 PROTECTOR (20X40X3.0) 1 CUT AS REQUIRED 5 09462-00007 BAND 1 6 33810-27G20 WIRE, STARTER MOTOR LEAD 1 7 36618-43410 CAP, STARTER MOTOR LEAD 1 8 33820-27G20 WIRE, BATTERY (+)LEAD 1 9 33624-27G00 CAP, BATTERY (+) 110 33860-27G10 WIRE, BATTERY (-)LEAD 1

DL650L1 E3 E28

21

3

5

67

4

8

9

10

FIG.38



Q'TYREMARKS


DL650L1 E3 E28

21

3

5

67

4

8

9

10

FIG.39



Q'TYREMARKS


DL650L1 E3 E28

89

2

1

3

5

67

4

10

FIG.40


FIG.40 (1-E-5) BATTERY (DL650AL1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS


DL650L1 E3 E28

89

2

1

3

5

67

4

10

FIG.41



Q'TYREMARKS


DL650L1 E3 E28

89

2

1

3

5

67

4

10

FIG.42



Q'TYREMARKS


DL650L1 E3 E28

76

8 22 23

5

94

2

31

20

16

1815

10

14

18

19

20

1721

13

12

15

1119

2117

16

FIG.43

DL650L1 E3 E28_043ELECTRICAL

FIG.43 (1-E-8) ELECTRICALREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 31800-06G00 RELAY ASSY, STARTING MOTOR 1 2 31861-47E00 COVER 1 3 09481-30101 FUSE (30A) 2 4 09128-06013 SCREW (6X8) 2 5 32800-41G10 RECTIFIER ASSY 1 6 32831-27G20 BRACKET, RECT FTG 1 7 33652-36100 PROTECTOR (170X95X3.0) 1 CUT AS REQUIRED 8 02162-0610B BOLT 2 9 02162-0620B BOLT 210 33410-27G00 COIL ASSY, IGNITION 111 33420-27G00 COIL ASSY, IGNITION 112 09403-10319 CLAMP 113 09407-18402 CLAMP (L:165) 114 09404-06429 CLAMP (L:45) 115 01547-0625A BOLT 416 33510-17G00 CAP, SPARK PLUG 2 FOR CENTER17 33510-20E00 CAP, SPARK PLUG 2 FOR SIDE18 33541-23E10 SEAL, SPARK PLUG CAP 2 FOR CENTER19 33541-47D00 SEAL, SPARK PLUG CAP 2 FOR SIDE20 33542-17G01 SEAL, HIGH TENSION CORD 2 FOR CENTER21 33542-38B00 SEAL, HIGH TENSION CORD 2 FOR SIDE22 32920-27GC1 CONTROL UNIT, FI 123 33960-27G00 SENSOR ASSY, FUEL CUT 1

DL650L1 E3 E28

1610

14 15

5

4

8

9

1

3

2

6

7

11

1213

FIG.44

DL650L1 E3 E28_044SPEEDOMETER

FIG.44 (1-E-9) SPEEDOMETER (DL650L1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 34120-27G30 SPEEDOMETER (MILE/KILO) 1 2 34193-27G00 COVER 1 3 34183-31F10 SCREW 8 4 34150-27G00 CASE, UPPER 1 5 34124-24F00 KNOB 2 6 34111-27G00 CASE, LOWER 1 7 09132-03008 SCREW (3X16) 14 8 34955-10G00 CUSHION, SPEEDOMETER 2 9 03541-0520B SCREW 410 34938-14F00 GUIDE, SENSOR LEAD 111 34990-27G01 SENSOR, SPEED 112 09286-44001 OIL SEAL (44X55X6) 113 34983-27G00 ROTOR 114 09403-07327 CLAMP 115 09407-10404 CLAMP (L:100) 316 01547-0612B BOLT 2

DL650L1 E3 E28

1610

14 15

5

4

8

9

1

3

2

6

7

11

1213

FIG.45



Q'TYREMARKS

1 34120-27G20 SPEEDOMETER (KILO) 1 2 34193-27G00 COVER 1 3 34183-31F10 SCREW 8 4 34150-27G00 CASE, UPPER 1 5 34124-24F00 KNOB 2 6 34111-27G00 CASE, LOWER 1 7 09132-03008 SCREW (3X16) 14 8 34955-10G00 CUSHION, SPEEDOMETER 2 9 03541-0520B SCREW 410 34938-14F00 GUIDE, SENSOR LEAD 111 34990-27G01 SENSOR, SPEED 112 09286-44001 OIL SEAL (44X55X6) 113 34983-27G00 ROTOR 114 09403-07327 CLAMP 115 09407-10404 CLAMP (L:100) 316 01547-0612B BOLT 2

DL650L1 E3 E28

1610

14 15

5

4

8

9

1

3

2

6

7

11

1213

FIG.46



Q'TYREMARKS

1 34120-27G30 SPEEDOMETER (MILE/KILO) 1 2 34193-27G00 COVER 1 3 34183-31F10 SCREW 8 4 34150-27G00 CASE, UPPER 1 5 34124-24F00 KNOB 2 6 34111-27G00 CASE, LOWER 1 7 09132-03008 SCREW (3X16) 14 8 34955-10G00 CUSHION, SPEEDOMETER 2 9 03541-0520B SCREW 410 34938-14F00 GUIDE, SENSOR LEAD 111 34990-27G01 SENSOR, SPEED 112 09286-44001 OIL SEAL (44X55X6) 113 34983-27G00 ROTOR 114 09403-07327 CLAMP 115 09407-10404 CLAMP (L:100) 316 01547-0612B BOLT 2

DL650L1 E3 E28

1610

14 15

5

4

8

9

1

3

2

6

7

11

1213

17

FIG.47


FIG.47 (1-E-12) SPEEDOMETER (DL650AL1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 34120-27G70 SPEEDOMETER (MILE/KILO) 1 2 34193-27G00 COVER 1 3 34183-31F10 SCREW 8 4 34150-27G00 CASE, UPPER 1 5 34124-24F00 KNOB 2 6 34111-27G00 CASE, LOWER 1 7 09132-03008 SCREW (3X16) 14 8 34955-10G00 CUSHION, SPEEDOMETER 2 9 03541-0520B SCREW 410 34938-14F00 GUIDE, SENSOR LEAD 111 34990-27G11 SENSOR, SPEED 112 09286-44001 OIL SEAL (44X55X6) 113 34983-27G00 ROTOR 114 09403-07308 CLAMP 115 09407-14407 CLAMP (L:145) 516 01547-0612B BOLT 217 34996-27G00 PROTECTOR, SPEED SENSOR 1

DL650L1 E3 E28

1610

14 15

5

4

8

9

1

3

2

6

7

11

1213

17

FIG.48



Q'TYREMARKS

1 34120-27G60 SPEEDOMETER (KILO) 1 2 34193-27G00 COVER 1 3 34183-31F10 SCREW 8 4 34150-27G00 CASE, UPPER 1 5 34124-24F00 KNOB 2 6 34111-27G00 CASE, LOWER 1 7 09132-03008 SCREW (3X16) 14 8 34955-10G00 CUSHION, SPEEDOMETER 2 9 03541-0520B SCREW 410 34938-14F00 GUIDE, SENSOR LEAD 111 34990-27G11 SENSOR, SPEED 112 09286-44001 OIL SEAL (44X55X6) 113 34983-27G00 ROTOR 114 09403-07308 CLAMP 115 09407-14407 CLAMP (L:145) 516 01547-0612B BOLT 217 34996-27G00 PROTECTOR, SPEED SENSOR 1

DL650L1 E3 E28

1610

14 15

5

4

8

9

1

3

2

6

7

11

1213

17

FIG.49



Q'TYREMARKS

1 34120-27G70 SPEEDOMETER (MILE/KILO) 1 2 34193-27G00 COVER 1 3 34183-31F10 SCREW 8 4 34150-27G00 CASE, UPPER 1 5 34124-24F00 KNOB 2 6 34111-27G00 CASE, LOWER 1 7 09132-03008 SCREW (3X16) 14 8 34955-10G00 CUSHION, SPEEDOMETER 2 9 03541-0520B SCREW 410 34938-14F00 GUIDE, SENSOR LEAD 111 34990-27G11 SENSOR, SPEED 112 09286-44001 OIL SEAL (44X55X6) 113 34983-27G00 ROTOR 114 09403-07308 CLAMP 115 09407-14407 CLAMP (L:145) 516 01547-0612B BOLT 217 34996-27G00 PROTECTOR, SPEED SENSOR 1

DL650L1 E3 E28

167

52

4

3

8

910

FIG.50

DL650L1 E3 E28_050HEADLAMP

FIG.50 (1-E-15) HEADLAMPREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 33652-06G10 CUSHION, HEADLAMP 2 2 35100-06G30-999 HEADLAMP ASSY 1 3 35125-77A00 COVER, SOCKET 2 4 09471-12182 BULB (12V60/55W,H4) 2 5 09160-06088 WASHER (6.5X20X1.6) 4 6 09320-09010 CUSHION 4 7 08310-0006B NUT 4 8 35950-14A11 REFLEX REFLECTOR ASSY, FR 2 9 09119-05023 BOLT 210 08322-0105B WASHER 2

DL650L1 E3 E28

14 18

2 7

12

2221

11

1 6

13 17

FIG.51

DL650L1 E3 E28_051TURNSIGNAL LAMP

4 9

5 10

3 8

15 19

16 20

FIG.51 (1-F-2) TURNSIGNAL LAMPREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 35601-27G10 LAMP ASSY, FRONT TURNSIGNAL RH 1 2 35612-29FA0 LENS, RH 1 3 09471-12186 BULB (12V21W) 1 4 09202-04017 PIN 1 5 03241-0416B SCREW 1 6 35602-27G10 LAMP ASSY, FRONT TURNSIGNAL LH 1 7 35632-29FA0 LENS, LH 1 8 09471-12186 BULB (12V21W) 1 9 09202-04017 PIN 110 03241-0416B SCREW 111 09160-12092 WASHER (12.5X30X1.6) 212 08316-1012B NUT 213 35603-27G10 LAMP ASSY, REAR TURNSIGNAL RH 115 35632-29FA0 LENS, RH 117 09471-12186 BULB (12V21W) 119 03241-0416B SCREW 114 35604-27G10 LAMP ASSY.REAR TURNSIGNAL LH 116 35612-29FA0 LENS, LH 118 09471-12186 BULB (12V21W) 120 03241-0416B SCREW 121 08316-1012B NUT 222 38610-03F00 RELAY ASSY, TURNSIGNAL LAMP 1

DL650L1 E3 E28

72 4

4

3

58

910

6

1

1312

17

15 18

14

11

20

21

19

24

23

16

FIG.52

DL650L1 E3 E28_052REAR COMBINATION LAMP

22

FIG.52 (1-F-3) REAR COMBINATION LAMPREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 35710-27G30 LAMP ASSY, REAR COMBINATION 1 2 35720-06G30 UNIT 1 3 35718-27G00 SOCKET & CORD 1 4 09471-12083 BULB (12V,21/5W) 2 5 35726-27G00 BRACKET 1 6 35739-27G00 CUSHION 1 7 35734-27G00 CUSHION 1 8 09320-10049 CUSHION 2 9 09160-05501 WASHER (5.5X20X1.2) 210 03241-0516A SCREW 211 09404-06429 CLAMP (L:45) 212 35910-27G30 LAMP ASSY, LICENSE 113 35912-08F00 LENS 114 35913-08F00 GASKET 115 35766-27G30 SPACER 216 35766-08F00 SPACER 217 09471-12216 BULB (12V,5W) 118 08316-1006B NUT 219 35927-06G00 BRACKET, LICENSE PLATE 120 09160-06128 WASHER (6.5X16X1.6) 221 02142-0612B SCREW, LICENSE PLATE 222 08316-1006B NUT, LICENSE 223 35970-14A20 REFLEX REFLECTOR ASSY, RR SIDE 224 08316-1005B NUT 2

DL650L1 E3 E28

2514

15

87 9 12

16

56

4

3 2

24

1

22

23

2113

17

18

19

20

FIG.53

DL650L1 E3 E28_053WIRING HARNESS

1110

FIG.53 (1-F-4) WIRING HARNESS (DL650L1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 36610-27GF0 HARNESS, WIRING, NO.1 1 2 09481-10501 FUSE (10A) 2 3 09481-15501 FUSE (15A) 4 4 36619-06G01 GUIDE, WIRING HARNESS 1 5 36620-27G80 HARNESS, WIRING, NO.2 1 6 36618-18G10 COVER, CONNECTOR 1 7 09404-06429 CLAMP (L:45) 1 8 09404-06433 CLAMP (L:80) 1 9 09407-14408 CLAMP (L:120) 110 09407-11401 CLAMP (L:95) 111 09407-14403 CLAMP (L:125) 212 09407-14407 CLAMP (L:145) 313 36852-06G00 WIRE, HORN LEAD 114 37000-27860 LOCK SET 115 37100-27G00 LOCK ASSY, STEERING 116 09139-08016 BOLT (8X20) 217 37740-45D00 SWITCH ASSY, STOP LAMP 118 09443-06012 SPRING 119 37840-06G00 SWITCH ASSY, SIDE STAND 120 01550-0616B BOLT 221 38500-27G00 HORN ASSY 122 01550-0812B BOLT 123 08316-1008B NUT 124 38740-24X50 RELAY ASSY, FUEL PUMP 125 37146-33E00 KEY, BLANK 1 OPT

DL650L1 E3 E28

2514

15

87 9 12

16

56

4

3 2

24

1

22

23

2113

17

18

19

20

FIG.54


1110


Q'TYREMARKS


DL650L1 E3 E28

2514

15

87 9 12

16

56

4

3 2

24

1

22

23

2113

17

18

19

20

FIG.55


1110


Q'TYREMARKS


DL650L1 E3 E28

2716

17

9 1110 14

18

78

6

3 2

26 45

1

24

25

2315

19

20

21

22

FIG.56


12 13

FIG.56 (1-F-7) WIRING HARNESS (DL650AL1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 36610-27GH1 HARNESS, WIRING, NO.1 1 2 09481-10501 FUSE (10A) 2 3 09481-15501 FUSE (15A) 4 4 09481-40101 FUSE (40A) 2 FOR ABS MOTOR 5 09481-25103 FUSE (25A) 2 FOR ABS VALVE 6 36619-06G01 GUIDE, WIRING HARNESS 1 7 36620-27G80 HARNESS, WIRING, NO.2 1 8 36618-18G10 COVER, CONNECTOR 1 9 09404-06429 CLAMP (L:45) 110 09404-06433 CLAMP (L:80) 111 09407-14408 CLAMP (L:120) 112 09407-11401 CLAMP (L:95) 113 09407-14403 CLAMP (L:125) 214 09407-14407 CLAMP (L:145) 315 36852-06G00 WIRE, HORN LEAD 116 37000-27860 LOCK SET 117 37100-27G00 LOCK ASSY, STEERING 118 09139-08016 BOLT (8X20) 219 37740-45D00 SWITCH ASSY, STOP LAMP 120 09443-06012 SPRING 121 37840-06G00 SWITCH ASSY, SIDE STAND 122 01550-0616B BOLT 223 38500-27G00 HORN ASSY 124 01550-0812B BOLT 125 08316-1008B NUT 126 38740-24X50 RELAY ASSY, FUEL PUMP 127 37146-33E00 KEY, BLANK 1 OPT

DL650L1 E3 E28

9 1110 1412 1327

16

17

18

78

6

3 2

26 45

1

24

25

2315

19

20

21

22

FIG.57



Q'TYREMARKS


DL650L1 E3 E28

9 1110 1412 1327

16

17

18

78

6

3 2

26 45

1

24

25

2315

19

20

21

22

FIG.58



Q'TYREMARKS


DL650L1 E3 E28

61

2

4

5

3

FIG.59

DL650L1 E3 E28_059HANDLE SWITCH

FIG.59 (1-F-10) HANDLE SWITCHREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 37200-27GA0 SWITCH ASSY, HANDLE RH 1 2 02112-0530B SCREW 2 3 37400-27GB0 SWITCH ASSY, HANDLE LH 1 4 02112-0525B SCREW 1 5 02112-0545B SCREW 1 6 09407-14407 CLAMP (L:145) 2

DL650L1 E3 E28

34

6

57

8

6

11 109

12

2

1

13 14

FIG.60

DL650L1 E3 E28_060FRAME

FIG.60 (1-F-11) FRAMEREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 41100-27G10-YAP FRAME (BLACK) 1 2 41200-06G60 RAIL, SEAT 1 3 09103-10379 BOLT (10X30) 4 4 41911-06G80-YAP BRACKET, MOUNT RH (BLACK) 1 5 41912-06G80-YAP BRACKET, MOUNT LH (BLACK) 1 6 09106-08175 BOLT (8X30) 8 7 41923-16G00 BOLT, ADJUSTER CENTER 1 8 41922-19F00 NUT, ADJUSTER CENTER 1 9 41921-16G00 BOLT, ADJUSTER LOWER 110 41922-33E00 NUT, ADJUSTER LOWER 111 41941-19F01 SPACER, ADJUSTER UPPER 112 09106-08168 BOLT (8X38) 113 43585-27G00 COVER, PIVOT, R 114 43595-27G00 COVER, PIVOT, L 1

DL650L1 E3 E28

11

9

1210

4

5

1

32

7

86

FIG.61

DL650L1 E3 E28_061STAND

FIG.61 (1-F-12) STANDREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 42310-06G50 STAND, PROP 1 2 09111-10058 BOLT (10X37.5) 1 3 42321-03FK0 NUT 1 4 09443-14058 SPRING 1 5 09443-19011 SPRING 1 6 42330-06G50 BRACKET, PROP STAND 1 7 09100-12084 BOLT 2 8 09160-12061 WASHER 2 9 43111-27G00 PEDAL, BRAKE 110 09160-18022 WASHER (18X24X1) 111 09448-41005 SPRING 112 08331-3118A CLIP 1

DL650L1 E3 E28

28

4

10

11

6

7

14

16

17

18

3

17

15

1 3

18

16

8

9

5

12

13

2

26

25

24

23

21

2227

19

20

FIG.62

DL650L1 E3 E28_062FOOTREST

FIG.62 (1-F-13) FOOTRESTREF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 43510-27G01-YAP BRACKET, FRONT RH (BLACK) 1 2 43520-27G01-YAP BRACKET, FRONT LH (BLACK) 1 3 09106-08150 BOLT (8X23) 4 4 43501-06G01 FOOTREST ASSY, FRONT RH 1 5 43576-07D01 BOLT, BANK SENSOR 1 6 43551-06G00 RUBBER 1 7 43552-06G00 PLATE 1 8 02142-0516B SCREW 1 9 02142-0520B SCREW 110 43502-06G01 FOOTREST ASSY, FRONT LH 111 43576-07D01 BOLT, BANK SENSOR 112 43551-06G00 RUBBER 113 43552-06G00 PLATE 114 02142-0516B SCREW 115 02142-0520B SCREW 116 09208-08010 PIN 217 09448-18022 SPRING 218 08332-1106B E RING 219 43600-12B00 FOOTREST ASSY, PILLION RH 120 43551-29B21 RUBBER, FOOTREST 122 43700-12B00 FOOTREST ASSY, PILLION LH 121 43551-29B21 RUBBER, FOOTREST 123 43810-27G10-019 BRACKET, PILLION RH (BLACK) 124 43820-27G01-019 BRACKET, PILLION LH (BLACK) 125 09106-08074 BOLT (8X40) 426 09208-06008 PIN 227 43631-34A01 PLATE, FOOTREST LH 228 08332-1104A E RING 2

DL650L1 E3 E28

23

1

3

4

FIG.63

DL650L1 E3 E28_063CARRIER

FIG.63 (1-F-14) CARRIER (DL650L1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1 46311-06G00-YKV CARRIER, SPORT (BLACK) 1 2 46321-06G00 MAT, CARRIER 1 3 09103-08391 BOLT (8X35) 4 4 68391-06G00 LABEL, CARRIER 1

DL650L1 E3 E28

23

1

3

FIG.64


4

FIG.64 (1-F-15) CARRIER (DL650L1 E28)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS


DL650L1 E3 E28

23

1

3

4

FIG.65


FIG.65 (1-G-2) CARRIER (DL650L1 E33)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS


DL650L1 E3 E28

23

1

3

4

FIG.66


FIG.66 (1-G-3) CARRIER (DL650AL1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS


DL650L1 E3 E28

23

1

3

4

FIG.67



Q'TYREMARKS


DL650L1 E3 E28

23

1

3

4

FIG.68



Q'TYREMARKS


DL650L1 E3 E28

24

5

6

7

8

9

11

12

13

3

101

FIG.69

DL650L1 E3 E28_069FUEL TANK

FIG.69 (1-G-6) FUEL TANK (DL650L1 E3)REF NO. PART NO. DESCRIPTION

Q'TYREMARKS

1-1 44100-06G30-YAY TANK, FUEL (BLACK) 1 1-2 44100-06G30-YHG TANK, FUEL (GRAY) 1 1-3 44100-06G30-YME TANK, FUEL (ORANGE) 1 1-4 44100-06G30-YPA TANK, FUEL (WHITE) 1 2 44201-33820 CAP SET, FUEL TANK 1 3 09106-05017 BOLT (5X20) 4 4 44541-06G00 CUSHION, SIDE 2 5 44550-06G10 BRACKET, REAR LOWER 1 6 01550-0816A BOLT 2 7 44545-06G00 CUSHION, LOWER 1 8 44542-06G00 CUSHION, UPPER 1 9 44530-06G00 BRACKET, UPPER 110 01550-0835B BOLT 111 44423-06G00 HOSE, WATER DRAIN 112 09404-06433 CLAMP 113 44194-27G00 SHIELD, TANK CENTER 1

DL650L1 E3 E28

24

5

6

7

8

9

11

12

13

3

101

FIG.70



Q'TYREMARKS

1-1 44100-06G30-YAY TANK, FUEL (BLACK) 1 1-2 44100-06G30-YHG TANK, FUEL (GRAY) 1 1-3 44100-06G30-YME TANK, FUEL (ORANGE) 1 1-4 44100-06G30-YPA TANK, FUEL (WHITE) 1 2 44201-33820 CAP SET, FUEL TANK 1 3 09106-05017 BOLT (5X20) 4 4 44541-06G00 CUSHION, SIDE 2 5 44550-06G10 BRACKET, REAR LOWER 1 6 01550-0816A BOLT 2 7 44545-06G00 CUSHION, LOWER 1 8 44542-06G00 CUSHION, UPPER 1 9 44530-06G00 BRACKET, UPPER 110 01550-0835B BOLT 111 44423-06G00 HOSE, WATER DRAIN 112 09404-06433 CLAMP 113 44194-27G00 SHIELD, TANK CENTER 1

DL650L1 E3 E28

24

5

6

7

8

9

11

12

13

3

101

FIG.71



Q'TYREMARKS

1-1 44100-06G50-YAY TANK, FUEL (BLACK) 1 1-2 44100-06G50-YHG TANK, FUEL (GRAY) 1 1-3 44100-06G50-YME TANK, FUEL (ORANGE) 1 1-4 44100-06G50-YPA TANK, FUEL (WHITE) 1 2 44200-33830 CAP SET, FUEL TANK 1 3 09106-05017 BOLT (5X20) 4 4 44541-06G00 CUSHION, SIDE 2 5 44550-06G10 BRACKET, REAR LOWER 1 6 01550-0816A BOLT 2 7 44545-06G00 CUSHION, LOWER 1 8 44542-06G00 CUSHION, UPPER 1 9 44530-06G00 BRACKET, UPPER 110 01550-0835B BOLT 111 44423-06G00 HOSE, WATER

dl650l1

Documents