division of capital maintenance - asme met section...• sluice gates asme b31.3 process piping...
TRANSCRIPT
![Page 1: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/1.jpg)
Joe Olewnicki, P.E., Division Chief
Division of Capital Maintenance
![Page 2: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/2.jpg)
What DEP Does
Supplies drinking to New York City+
Protects the water quality of NYC waterways by sewage treatment and storm water management
Protects the air quality of NYC
In general, ensures NYC compliance with the Federal Clean Water Act and Clean Air Act
![Page 3: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/3.jpg)
Bureau of Wastewater Treatment
• Handles and treats all sewage for the 5 boroughs of NYC
• Operates and Maintains
14 Sewage Treatment Plants
6 Sludge Dewatering Facilities
3 CSO Facilities
2 Aeration Facilities
98 Pumping Stations
500+ Outfalls
138 miles of sewage interceptors
![Page 4: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/4.jpg)
BWT Engineering
Division
Director
Bureau Wastewater Treatment
Asset Management & Capital Projects
Project Coordination
Capital Maintenance
Infrastructure Sustainability
Planning
DepartmentEnvironmental
Protection
USEPA NYS-DEC
![Page 5: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/5.jpg)
Typical Sewage Treatment Plant
Major Mechanical Systems
• Main Sewage Pumps
• Other process pumps
• Mechanical Bar Screens
• Process Compressors/Blowers
• Chain & Flight Collectors
• Digester Gas Collection Systems
• Cogen Power Systems
• Emergency Power Systems
• Dewatering Centrifuges
• Solid Handling Conveyor Belts
• HVAC
![Page 6: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/6.jpg)
Division of Capital Maintenance
Division of
Capital Maintenance
Mechanical Engineering
Section
Electrical Engineering
Section
Structural Engineering
Section
Construction Management
Section
22 Mechanical Engineers
17 Electrical Engineers
15 Civil Engineers
4 Engineers of Various Background+ consultant support
![Page 7: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/7.jpg)
Design Goals
Design
Energy Efficiency
Maintainability
Function
![Page 8: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/8.jpg)
Pumps, Valves, & Pipes
• Main Sewage Pumps• PC pumps• Lobe pumps• Chemical pumps• Plug valves• Cone valves• Check valves• Butterfly valves• Gate valves• Sluice Gates ASME B31.3 Process Piping Standard
![Page 9: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/9.jpg)
Capital Program
$55 Million Annually – Job Order Contracting (JOC)
$20 Million Annually – Specific Design Capital Contract Construction
$50 Million Annually – Capital Contracts with New York Power Authority
![Page 10: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/10.jpg)
Main Sewage Pump Upgrade
$7,000,000 upgrade
100MGD per pump
Restore 5 to 10 MGD per pump
Horizontal Split Case Pump by Flowserve
Design by DEP
Installation by Welkin
CM by D&B Engineers & Architects
![Page 11: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/11.jpg)
Conveyor Belt Upgrade
$20,000,000 Conveyor Upgrade
• 4 Dewatering Facilities
• 14 main conveyors
• 44 cross conveyors
• 14 shuttle conveyors
• Simplify conveyor system
• Increase conveyor capacity
• Eliminate rinse water
• Reduce residual water in biosolids
DEP Engineers
D&B CM
Welkin contracting
![Page 12: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/12.jpg)
Bar Screen Upgades
Mechanical Bar Screen Protect All Treatment Plant Inflow
• Recent DEP Design Projects
• Jamaica WPCP 2012
• 26th Ward WPCP 2010
• Bowery Bay WPCP current
26th Ward Screen
Jamaica ScreensElectric Drives
Hydraulic Drives
Rack & Pinion Systems
Mechanical Linkage Assemblies
Numerous Maintenance Enhancements
Carriages function in hazardous gas and wet or dry conditions
![Page 13: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/13.jpg)
Digester Gas & Engine Upgrade
$40,000,000 Combined Upgrade
• DEP & NYPA Project
• Project Team
• AECOM
• Vronay Engineering
• Advanced Engine Technologies Corp
• Hoerbiger Engineering
• GE
• Existing 1980 GE/Enterprise Engines• New engine controls• New micro-pilot fuel injectors• Reduce Diesel Emissions• Reduce fuel oil consumption to <2%• Reduce Greenhouse Gas Emissions (3,000 metric tons CO2/yr)
![Page 14: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/14.jpg)
Digester Gas & Engine Upgrade
To Flare
To Building Heating
To Digesterand Building Heating
Minimal PowerTo WPCP
Modify the engine fuel gas system
![Page 15: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/15.jpg)
Dewatering Centrifuge Upgrade
DEP & NYPA Project
Designs by CDM-
Smith and Arcadis
3 Major Projects
• Total $60,000,000
• 3 Facilities
• 52 Centrifuges
• Numerous ancillary systems
Replace c1992
centrifuges
• Increase machine throughput
• Improve energy efficiency
![Page 16: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/16.jpg)
Emergency Structural Repair
North River Expansion Joint
The Challenges
• Stop a Large Leak
• No Existing Engineering Solution
• pressure
• size
• movement
• Requires a 3 day partial plant shutdown with several small full shutdowns
The Actions
• Develop a New Design
• Develop an Installation Plan
• Coordinate the needed shutdown with Plant Operations, SPDES Compliance, and BWT Management
DEP Engineers CM by Arcadis
DEP NR Operating Staff SHEELA Construction
![Page 17: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/17.jpg)
Emergency Structural Repair
![Page 18: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/18.jpg)
Emergency Structural Repair
Before
After
![Page 19: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/19.jpg)
Emergency Repair
Pump Station Force Main in Staten Island
• Pipe installed in 1968
• Station upgraded in 1995
• 24” force main
• 15MGD Maximum Flow maintained by temporary bypass piping
DEP Engineers
Arcadis CM
DEP Collection Facilities Crews
Delphi contracting
![Page 20: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/20.jpg)
Emergency - Sandy Recovery
Phase 1
• Restore Flow with Portable Units
• 3 Days
Phase 2
• Short Term Restoration of Electric Utility Functionality
• 2 Months
Phase 3
• Full Long Term Repair
• 7 Months
• $10,000,000 total cost
• DEP Design
• CM Services by D&B
• Prime JOC contractor WDF
• Field Services by DEP Collection Facilities
Assigned 7 Submerged
Pump Stations
![Page 21: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/21.jpg)
Public Image
![Page 22: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/22.jpg)
Skills for Engineers
Technical Design
Can Do Attitude
Integrity of Work
Get the Job Done
Communication
• Writing
• Speaking
• Diplomacy
Team Work
![Page 23: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/23.jpg)
Team Effort
Deal-in
• Other design sections
• Planning groups
• Plant staff
• Process staff
• Safety staff
![Page 24: Division of Capital Maintenance - ASME Met Section...• Sluice Gates ASME B31.3 Process Piping Standard. Capital Program $55 Million Annually –Job Order Contracting (JOC) ... •](https://reader036.vdocuments.site/reader036/viewer/2022070213/6109b6e3f7eb9b614a559899/html5/thumbnails/24.jpg)
Communication
Communication
• Within work group
Communication
• With Engineering Partners
Communication
• With Key Stakeholders
Communication
• With Supervisors