distributor catalogue - alliedheattransfer.com.au

DISTRIBUTOR CATALOGUEThis catalogue contains 4 sections:

Each section starts with a description and contents page followed by dimensional and performance data for the product listed in the section.

A Shell and Tube Heat Exchangers This section contains heat exchangers typically used

for cooling hydraulic, engine and marine systems with water.

B Air to Oil Cooling Systems For cooling oil with air both HP aluminium oil cooling

and ST steel oil cooling systems are listed in section B.

C Oil Cooler Panels Contains our ‘off the shelf’ stock of cooler panels

including aluminium, copper, steel, etc., along with replacements for common oil coolers.

D Accessories Section D includes strainers, 3 way thermo valves, thermo

by-pass valves, fans, temp operated fan switches, etc.

This catalogue is designed to assist our distributors by giving an easy reference to our product. We endeavour to keep the items listed in the catalogue on our shelves, however it pays to check availability with our office. It is important to remember that we are a heat exchanger company, we design and manufacture, so if you can not find what you need in the following pages, please contact us. In addition to making oil coolers, we also service them, so coolers can be sent to us for cleaning, repair and rebuild.

We support our distributors with backup advice, technical support and design software. For any heat exchanger enquiry contact us at the offices below.

www.alliedheattransfer.com.au

PERTH PH: 08 9455 5933 FAX: 08 9455 5944 19 Tacoma Circuit, Canning Vale, WA 6155

BRISBANE PH: 07 3375 1544 FAX: 07 3375 1566 18 Pradella Street, Darra, QLD 4076

EMAIL [email protected]

AHTI saddle stitched.indd 1 22/07/13 8:53 AM

WATER TO OIL COOLERS/HEAT EXCHANGERS

Contents SECTION A page

DC and EC to PK range of Shell and Tube Oil Coolers 1-9

Performance of EC to PK Coolers 10-16

Stainless Steel Shell and Tube Oil Coolers 17

Exhaust Gas Heat Exchangers 18-19

Marine Cooling System 20

Header Tank Heat Exchanger 21-25

Shell and Tube Heat Exchangers

Basically a straightforward design and normally with cold water flowing through one, two, or three tube passes and hot oil over the outside of the tubes through the shell. Usually pumped in counter current, that is, oil flow out meeting water flow in. The ideal Shell and Tube exchanger is one with a fully floating and fully removable tube bundle. This design allows thermal expansion, longer service life and easier maintenance.

Materials used on the water side (tube side) are usually copper or cupro nickel, 90%cu and 10% nickel gives good protection against erosion of the tubes by salt or brine water. End bonnets can be cast iron where suitable corrosion inhibitors are used or cast bronze where water is raw or saline. Aluminium is an ideal material for the oil side shell. Stainless steel should not be used in salt-water applications.

Plate Heat Exchangers

There are two main types: the Gasketed plate heat exchanger, and the Brazed plate heat exchanger, the difference being that plates are separated by gaskets or fixed together by brazing.

Plate heat exchangers are efficient, compact and in the case of the gasket type, have a degree of versatility because plates can be added or subtracted if the duty changes.

Gasketed plate heat exchangers are custom built by adding the number of plates required to standard size frames.

Brazed Plate heat exchangers are as efficient as the gasketed type. The number of plates cannot be changed and they are not normally considered serviceable except for chemical cleaning. Generally used where both hot and cold fluids are clean. Materials used for plates are usually either 316 stainless steel or titanium for salt-water applications.

Always buy a quality heat exchanger. Cutting costs on cheaper varieties will come back to haunt you when water leaks into the oil system or visa versa.

Allied Heat Transfer International make and service heat exchangers. As a distributor of AHTI oil coolers and heat exchangers we want to keep you well informed, so please contact us if you have any questions on oil cooling or heat transfer.

WA

TER TO

OIL C

OO

LERS and

HEA

T EXC

HA

NG

ERS

section A

Water to oil coolers, commonly called heat exchangers, come in two main types – Shell and Tube and Plate type.

Use a heat exchanger when the required oil temperature from the cooler is lower than the ambient air temperature or where water is readily available, such as marine applications.



For more details or other sizes contact

PERTH PH: 08 9455 5933 FAX: 08 9455 5944 19 Tacoma Circuit, Canning Vale, WA 6155BRISBANE PH: 07 3375 1544 FAX: 07 3375 1566 18 Pradella Street, Darra, QLD 4076EMAIL [email protected]

WATER/OIL COOLER TECHNICAL DATA SHEET

OD oil port net dry Model No Size (mm) water pipe thread weight A / B / C (BSPP)

DC 50 205 x 51 22mm/28mm/32mm 1/2" 0.7

DC 60 240 x 51 22mm/28mm/32mm 1/2" 0.9

DC 90 314 x 51 22mm/28mm/32mm 1/2" 1.1

DC 120 396 x 51 22mm/28mm/32mm 1/2" 1.4

OIL COOLERSDC RANGE

NOW WITH RUBBER ENDS

SUITABLE FOR SALTWATER COOLING FLOW

MATERIALS Of CONSTRUCTION Tubes : 90/10 Cupro Nickel

Tubeplate : Naval Brass

End Caps : Rubber

Shell : Brass

3/8" available on special

order

section Apage 1

Suitable for Type Maximum sea water flow for end cover type gearbox transmitting

A/D B/E C/F None Straight/90˚ Straight/90˚ Straight/90˚

l/min l/min l/min l/min kW Hp

DC 50 60 90 120 180 75 100 DC 60 60 90 120 180 120 160 DC 90 60 90 120 180 150 200 DC 120 60 90 120 180 180 240

Maximum working oil pressure : 25 BARMaximum working water pressure : 3 BARMaximum working temperature : 125˚C

Typical examples of oil coolers fitted to marine transmissions with an oil inlet temperature of 80˚C and seawater temperature of 32˚C.





A B C D MODEL NET OVERALL CONNECTION MOUNTING OIL CONNECTION NUMBER DRY WEIGHT LENGTH CENTRES CENTRES DIAMETER SIZE kg mm mm mm mm BSPP TAPPED M8x10

Working pressure rating ........ 20 bar Working temperature rating .... 120˚C

MATERIALS Of Tubes : 90/10 Cupro nickelCONSTRUCTION Tubeplate : Naval Brass End Caps : Cast bronze or cast iron Shell : Cast aluminium

Other materials available

(including stainless steel)

on request.

REMOVABLE TUBESTACK COOLER

A

B

OILOUT

OILIN

WATERIN

WATEROUT

D

C

Oil DrainPlug

Water DrainPlug

3 pASS vERSION SHOWN

1 PASS

ENDS AvAILABLE FOR THIS MODEL

(other sizes on request)

2 PASS 3 PASS


EC80 2.4 174 60 60 86 1/2"

EC100 3.2 260 140 104 86 3/4"

EC120 3.8 346 226 190 86 3/4"

EC140 4.8 444 324 288 86 3/4"

EC160 5.7 572 452 416 86 3/4"

3/4" BSPPHOSE TAIL

32mm, 38mm, 45mm

3/4" BSPP

section Apage 2

11/2" BSPP











on request.


A

B

OILOUT

OILIN

WATERIN

WATEROUT

D

C

Oil DrainPlug

Water DrainPlug


1 PASS



2 PASS 3 PASS

FC80 5.5 272 116 104 108 1"

FC100 6.3 358 202 190 108 1"

FC120 7.3 456 300 288 108 1"

FC140 9.4 584 428 288 108 1"

FC160 11.0 730 574 434 108 1"

1" BSPP

section Apage 3

HOSE TAIL45mm58mm

2" BSPP

1" BSPP











on request.


A

B

OILOUT

OILIN

WATERIN

WATEROUT

D

C

Oil DrainPlug

Water DrainPlug


1 PASS



2 PASS 3 PASS

FG 80 8.5 374 196 92 128 11/4"

FG100 10.0 472 294 190 128 11/4"

FG120 12.0 600 422 318 128 11/4"

FG140 14.5 746 568 464 128 11/4"

FG160 17.5 924 746 642 128 11/4"

FG200 24.0 1330 1152 1048 128 11/4"

section Apage 4

11/4" BSPPHOSE TAIL45mm, 58mm

11/4" BSPP

21/2" BSPP











on request.


A

B

OILOUT

OILIN

WATERIN

WATEROUT

D

C

Oil DrainPlug

Water DrainPlug


1 PASS



2 PASS 3 PASS

GL140 18 502 272 108 162 11/2"

GL180 21 630 400 236 162 11/2"

GL240 25 776 546 382 162 11/2"

GL320 30 954 724 560 162 11/2"

GL400 36 1156 926 762 162 11/2"

GL480 42 1360 1130 966 162 11/2"

section Apage 5

11/2" BSPP3" BSPP 11/2" BSPP











on request.


A

B

OILOUT

OILIN

WATERIN

WATEROUT

D

C

Oil DrainPlug

Water DrainPlug


1 PASS



2 PASS 3 PASS

GK190 34 674 370 236 198 2"

GK250 39 820 516 382 198 2"

GK320 46 998 694 560 198 2"

GK400 54 1200 896 762 198 2"

GK480 62 1404 1100 966 198 2"

GK600 74 1708 1404 1270 198 2"

section Apage 6

2" BSPP2" BSPPFLANGE 104mm Ø











on request.


A

B

OILOUT

OILIN

WATERIN

WATEROUT

D

C

Oil DrainPlug

Water DrainPlug


1 PASS



2 PASS 3 PASS

JK190 58 704 340 236 232 21/2"

JK250 66 850 486 382 232 21/2"

JK320 78 1028 664 560 232 21/2"

JK400 92 1230 866 762 232 21/2"

JK480 105 1434 1070 966 232 21/2"

JK600 126 1738 1374 1270 232 21/2"

section Apage 7

21/2" BSPP21/2" BSPPFLANGE 130mm Ø











on request.


A

B

OILOUT

OILIN

WATERIN

WATEROUT

D

C

Oil DrainPlug

Water DrainPlug


1 PASS



2 PASS 3 PASS

PK190 81 754 330 236 278 3"

PK250 94 900 476 382 278 3"

PK320 110 1078 654 560 278 3"

PK400 125 1280 856 762 278 3"

PK480 140 1484 1060 966 278 3"

PK600 158 1788 1364 1270 278 3"

section Apage 8

3" BSPP3" BSPPFLANGE 150mm Ø





* Maximum permttted oil flow on Shell Tellus 37 at 60˚CExceeding the maximum permitted water flow may cause tube failure.

MAXIMUM FLOW OF EC TO PK COOLERSTypical information for 3-pass units, for other configurations please contact us.

EC 80-1425-1 80 54 80 0.26 0.31 EC 100-1425-2 92 " " 0.49 0.44 EC 120-1425-3 77 " " 0.74 0.57 EC 140-1425-4 68 " " 0.97 0.71 EC 160-1425-5 64 " " 1.30 0.91 FC 80-1426-1 140 95 140 0.75 0.65 FC 100-1426-2 145 " " 1.10 0.84 FC 120-1426-3 116 " " 1.50 1.06 FC 140-1426-4 105 " " 2.00 1.35 FC 160-1426-5 96 " " 2.60 1.68 FG 80-1427-1 192 125 190 1.64 1.26 FG 100-1427-2 190 " " 2.40 1.56 FG 120-1427-3 160 " " 3.00 1.96 FG 140-1427-4 160 " " 3.90 2.42 FG 160-1427-5 145 " " 5.00 2.97 FG 200-1427-7 130 " " 7.58 4.53 GL 140-1428-2 300 225 330 3.60 3.10 GL 180-1428-3 285 " " 4.80 3.80 GL 240-1428-4 280 " " 6.30 4.60 GL 320-1428-5 270 " " 8.00 5.50 GL 400-1428-6 240 " " 10.00 6.60 GL 480-1428-7 235 " " 12.20 7.70 GK 190-1658-3 460 325 490 7.00 6.30 GK 250-1658-4 445 " " 9.00 7.50 GK 320-1658-5 430 " " 11.60 9.00 GK 400-1658-6 420 " " 14.60 10.60 GK 480-1658-7 400 " " 17.40 12.30 GK 600-1658-8 365 " " 22.10 14.70 JK 190-1661-3 830 460 700 9.70 8.80 JK 250-1661-4 740 " " 12.50 10.40 JK 320-1661-5 690 " " 16.10 12.50 JK 400-1661-6 650 " " 20.30 14.70 JK 480-1661-7 620 " " 24.20 17.10 JK 600-1661-8 600 " " 30.70 20.40 PK 190-1669-3 1600 700 1050 13.60 16.00 PK 250-1669-4 1240 " " 17.70 18.60 PK 320-1669-5 1060 " " 22.60 21.80 PK 400-1669-6 950 " " 28.50 25.30 PK 480-1669-7 890 " " 34.00 29.00 PK 600-1669-8 750 " " 42.50 34.40 PK 800-1669-9 630 " " 55.20 44.70

maximum maximum maximum internal internal TYPE oil flow sea water flow fresh water flow oil volume water volume

WATER/OIL COOLER TECHNICAL DATA SHEETsection Apage 9





EC RANGE

WATER/OIL COOLER COOLING PERFORMANCE

20 40 60 80 100 120 140

28

24

20

16

12

8

4

10 20 30 40 50 60 70 80 90 100 110 120

140

120

100

80

60

40

20

35

30

25

20

15

10

5

5 10 15 20 25 30 35 40 45 50 55 60

Heat dissipation

kW D

ISSI

PATE

D w

hen

oil o

utle

t te

mpe

ratu

reex

ceed

s th

e w

ater

inle

t te

mpe

ratu

re b

y 25

˚C

Oil flow rate in litres per minute

Pres

sure

dro

p kP

a

Pres

sure

dro

p kP

a

Water flow (litre/min)Oil flow (litre/min)

Water pressure dropOil pressure dropWater at 25˚CShell Tellus 37 Oil at 50˚C outlet

For dimensions see water/oil cooler technical data sheet in this catalogue

EC160

EC140

EC120

EC100

EC80

EC160

EC140

EC80

EC120

EC160

EC140

EC120EC100

EC80

EC100

When the oil outlet temperature exceeds the water inlet temperature by other than 25˚C multiply the kW dissipation figure by the following correction factor –

The heat dissipation figures are based on a water flow rate which is 50% of the oil flow. For other water flow rates, multiply the dissipation figure by the following correction factor –

25% 50% 100%

0.8 1 1.2

15˚C 20˚C 25˚C 30˚C 35˚C

0.6 0.8 1 1.2 1.4Cor

rect

ion

fact

ors Temperature Difference Water flow Rate

section Apage 10





Water flow (litre/min)

fC RANGE

50 70 90 110 130 150 170 190

32

28

24

20

16

12

8

4

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

140

120

100

80

60

40

20

35

30

25

20

15

10

5

10 20 30 40 50 60 70 80 90 100

kW D

ISSI

PATE

D w

hen

oil o

utle

t te

mpe

ratu

reex

ceed

s th

e w

ater

inle

t te

mpe

ratu

re b

y 25

˚C

Oil flow (litre/min)

Pres

sure

dro

p kP

a

Pres

sure

dro

p kP

a




FC160

FC160

FC140

FC80

FC120

FC100

FC160FC140FC120FC100FC80



25% 50% 100%

0.8 1 1.2

15˚C 20˚C 25˚C 30˚C 35˚C

0.6 0.8 1 1.2 1.4Cor

rect

ion

fact


FC140

FC120

FC100

FC80

Heat dissipation

WATER/OIL COOLER COOLING PERFORMANCEsection Apage 11






fG RANGE

25 50 75 100 125 150 175 200 225 250 275 300

90

75

60

45

30

15

20 40 60 80 100 120 140 160 180 200 220 240

140

120

100

80

60

40

20

35

30

25

20

15

10

5

25 50 75 100 125 150

kW D

ISSI

PATE

D w

hen

oil o

utle

t te

mpe

ratu

reex

ceed

s th

e w

ater

inle

t te

mpe

ratu

re b

y 25

˚C


Pres

sure

dro

p kP

a

Pres

sure

dro

p kP

a




FG160

FG140

FG80

FG120 FG

100

FG160

FG140

FG120

FG100

FG80



25% 50% 100%

0.8 1 1.2

15˚C 20˚C 25˚C 30˚C 35˚C

0.6 0.8 1 1.2 1.4Cor

rect

ion

fact


Heat dissipation

FG160

FG140

FG120

FG100

FG80

WATER/OIL COOLER COOLING PERFORMANCE section Apage 12





30 60 90 120 150 180 210 240 270 300 330 360

140

120

100

80

60

40

20

35

30

25

20

15

10

5

25 50 75 100 125 150 175 200

Pres

sure

dro

p kP

a

Pres

sure

dro

p kP

a

Water flow (litre/min)Oil flow (litre/min)



GL480

GL400

GL180

GL320

GL240

GL140

GL480

GL400

GL180

GL320GL240

GL140

GL RANGE

100 125 150 175 200 225 250 275 300

120

105

90

75

60

45

30

kW D

ISSI

PATE

D w

hen

oil o

utle

t te

mpe

ratu

reex

ceed

s th

e w

ater

inle

t te

mpe

ratu

re b

y 25

˚C




25% 50% 100%

0.8 1 1.2

15˚C 20˚C 25˚C 30˚C 35˚C

0.6 0.8 1 1.2 1.4Cor

rect

ion

fact


GL480 GL400

GL320

GL240

GL180

GL140

Heat dissipation







GK RANGE

50 100 150 200 250 300 350 400 450 500 550 600

140

120

100

80

60

40

20

70

60

50

40

30

20

10

30 60 90 120 150 180 210 240 270 300 330 360

Pres

sure

dro

p kP

a

Pres

sure

dro

p kP

a




GK600

GK480

GK250

GK400 GK

320

GK190

GK190

GK250

GK320

GK400

GK480

GK600

150 200 250 300 350 400 450 500 550 600

350

300

250

200

150

100

50

kW D

ISSI

PATE

D w

hen

oil o

utle

t te

mpe

ratu

reex

ceed

s th

e w

ater

inle

t te

mpe

ratu

re b

y 25

˚C


Heat dissipation GK600

GK480

GK400

GK320

GK250

GK190



25% 50% 100%

0.8 1 1.2

15˚C 20˚C 25˚C 30˚C 35˚C

0.6 0.8 1 1.2 1.4

Cor

rect

ion

fact








JK RANGE

75 150 225 300 375 450 525 600 675 750 825 900

400

350

300

250

200

150

100

50

75 150 225 300 375 450 525 600 675 750 825 900

140

120

100

80

60

40

20

35

30

25

20

15

10

5

50 100 150 200 250 300 350 400 450 500 550 600

Heat dissipation

kW D

ISSI

PATE

D w

hen

oil o

utle

t te

mpe

ratu

reex

ceed

s th

e w

ater

inle

t te

mpe

ratu

re b

y 25

˚C


Pres

sure

dro

p kP

a

Pres

sure

dro

p kP

a


Water pressure drop

Oil pressure drop

Water at 25˚C

Shell Tellus 37 Oil at 50˚C outlet


JK600

JK480

JK600

JK480

JK400

JK320

JK250

JK190

JK400

JK250

JK190

JK320

JK600

JK480

JK400

JK320

JK250

JK190



25% 50% 100%

0.8 1 1.2

15˚C 20˚C 25˚C 30˚C 35˚C

0.6 0.8 1 1.2 1.4

Cor

rect

ion

fact









25% 50% 100%

0.8 1 1.2

15˚C 20˚C 25˚C 30˚C 35˚C

0.6 0.8 1 1.2 1.4

Cor

rect

ion

fact



PK RANGE

100 200 300 400 500 600 700 800 900 1000 1100 1200

600

525

450

375

300

225

150

75

100 200 300 400 500 600 700 800 900 1000 1100 1200

140

120

100

80

60

40

20

70

60

50

40

30

20

10

75 150 225 300 375 450 525 600 675 750 825 900

Heat dissipation

kW D

ISSI

PATE

D w

hen

oil o

utle

t te

mpe

ratu

reex

ceed

s th

e w

ater

inle

t te

mpe

ratu

re b

y 25

˚C


Pres

sure

dro

p kP

a

Pres

sure

dro

p kP

a




PK600

PK600

PK480

PK400

PK320PK250PK190

PK600 PK480

PK400PK320

PK190

PK250

PK480

PK400

PK320

PK250

PK190






STAINLESS STEEL COOLERS

These extremely robust heat exchangers are built entirely from 316 stainless steel. Tubes are expanded into tubeplates and ends are removable for tube cleaning. please contact us to perform thermal calculations.

Working pressure rating : 30 BAR

Working temperature rating : 200˚C

C4 x ØN

BA

L

1 PASS OPTIONM

K

J

FG

H

3 PASS OPTIONM

K

J

FG

H

A B C D E f G H J K L M N mm mm mm mm mm mm mm mm mm mm BSPP (") BSPP (") mm

SB 4507-2 460 266 310 89 136 60 90 75 22 70 G1 G1 9SB 4507-4 734 540 584 89 136 60 90 75 22 70 G1 G1 9SB 4507-6 1114 920 964 89 136 60 90 75 22 70 G1 G1 9

SC 4508-4 764 520 584 114 160 80 110 90 28 85 G11/4 G11/4 9SC 4508-6 1144 900 964 114 160 80 110 90 28 85 G11/4 G11/4 9SC 4508-8 1652 1408 1472 114 160 80 110 90 28 85 G11/4 G11/4 9

SD 4509-4 764 510 584 141 194 100 130 105 35 100 G11/2 G11/2 11SD 4509-6 1134 890 964 141 194 100 130 105 35 100 G11/2 G11/2 11SD 4509-8 1652 1398 1472 141 194 100 130 105 35 100 G11/2 G11/2 11

SE 4510-4 804 490 584 168 220 130 160 120 45 120 G2 G2 11SE 4510-6 1184 870 964 168 220 130 160 120 45 120 G2 G2 11SE 4510-8 1692 1378 1472 168 220 130 160 120 45 120 G2 G2 11SE 4510-9 2200 1886 1980 168 220 130 160 120 45 120 G2 G2 11

SF 4511-4 8341 470 574 219 284 180 220 150 60 150 G21/2 G21/2 14SF 4511-6 1214 850 954 219 284 180 220 150 60 150 G21/2 G21/2 14SF 4511-8 1722 1358 1462 219 284 180 220 150 60 150 G21/2 G21/2 14SF 4511-9 2230 1866 1970 219 284 180 220 150 60 150 G21/2 G21/2 14

SG 4512-4 844 430 574 273 340 250 290 180 70 180 G3 G3 14SG 4512-6 1224 810 954 273 340 250 290 180 70 180 G3 G3 14SG 4512-8 1732 1318 1462 273 340 250 290 180 70 180 G3 G3 14SG 4512-9 2240 1826 1970 273 340 250 290 180 70 180 G3 G3 14

D

MODEL

section Apage 17





These heat exchangers are designed to remove thermal energy from the exhaust gas of natural gas, diesel and bio-fuel engines and transfer it to the water circuit. The extracted heat can be used for space heating, domestic hot water and any industrial process that requires hot water.

Used in conjunction with jacket water, charge air, fuel and oil coolers, Bowman units can reclaim up to 60% of waste heat from an engine.

Fully welded stainless steel construction for reliability and durability.

GAS WATER

Working temperature 700˚C 110˚C

Working pressure 0.5 BAR 4 BARAB

L ¾"BSP

1"BSP

C

ØEØD

R-C

IS

water drain plugF

H

JØM

ØP

ØN

4 x ØK

EXHAUST GAS HEAT EXCHANGERS section Apage 18

A B C D E f H J K L M N P R Kgs mm mm mm mm mm mm mm mm mm mm mm mm mm

2-25-3737-4 754 540 584 60.3 100 75 83 60 9 RP¾" 34 75 4x11 16 10 2-25-3737-5 932 718 762 60.3 100 75 83 60 9 RP¾" 34 75 4x11 16 12

3-32-3738-5 962 718 762 89 140 60 75 70 9 RP1" 54 110 4x14 16 18 3-40-3738-6 1164 920 964 89 140 60 75 70 9 RP1" 54 110 4x14 16 20 3-60-3738-8 1672 1428 1472 89 140 60 75 70 9 RP1" 54 110 4x14 16 27

4-32-3739-5 992 698 762 114 160 80 90 85 9 RP1½" 66 130 4x14 22 24 4-40-3739-6 1194 900 964 114 160 80 90 85 9 RP1½" 66 130 4x14 22 28 4-60-3739-8 1702 1408 1472 114 160 80 90 85 9 RP1½" 66 130 4x14 22 42

5-32-3740-5 1032 688 762 141 190 100 105 100 11 RP2" 82 150 4x18 26 36 5-40-3740-6 1234 890 964 141 190 100 105 100 11 RP2" 82 150 4x18 26 39 5-60-3740-8 1742 1398 1472 141 190 100 105 100 11 RP2" 82 150 4x18 26 51

6-32-3741-5 1082 668 762 168 210 130 120 140 11 DN60* 104 170 4x18 28 51 6-40-3741-6 1284 870 964 168 210 130 120 140 11 DN60* 104 170 4x18 28 53 6-60-3741-8 1792 1378 1472 168 210 130 120 140 11 DN60* 104 170 4x18 28 75

8-32-3742-5 1152 648 752 219 240 180 150 180 14 DN80* 130 200 8x18 40 85 8-40-3742-6 1354 850 954 219 240 180 150 180 14 DN80* 130 200 8x18 40 98 8-60-3742-8 1862 1358 1462 219 240 180 150 180 14 DN80* 130 200 8x18 40 121

10-32-3743-5 1232 608 752 273 265 250 180 220 14 DN100* 154 225 8x18 55 132 10-40-3743-6 1434 810 954 273 265 250 180 220 14 DN100* 154 225 8x18 55 146 10-60-3743-8 1942 1318 1462 273 265 250 180 220 14 DN100* 154 225 8x18 55 181

12-32-3744-5 1332 538 738 324 320 300 220 270 18 DN150* 204 280 8x18 55 190 12-40-3744-6 1534 740 940 324 320 300 220 270 18 DN150* 204 280 8x18 55 208 12-60-3744-8 2042 1248 1448 324 320 300 220 270 18 DN150* 204 280 8x18 55 262





Following are some typical examples of exhaust gas heat exchanger performance. For specific designs or larger sizes contact our sales department.

The figures below are a general guide and are not based on any particular natural gas engine. They assume an air/fuel ratio of 10.23 : 1 by volume, a fuel consumption of 0.34m3/kWh (measured at 1.013 bar and 15˚C) and and exhaust gas temperature of 600˚C and a water inlet temperature of 80˚C.

TYPE GEN SET RATING PERfORMANCE

Typical Exhaust Exhaust gas Heat Exhaust engine power gas flow outlet temperature recovery pressure drop kW kg/min ˚C kW kPa

2-25-3737-4 16 1.2 210 9.5 2.4 2-32-3737-5 16 1.2 170 10.5 2.8

3-32-3738-5 32 2.4 210 19 2.4 3-40-3738-6 32 2.4 170 21 2.8 3-60-3738-8 32 2.4 120 23 3.4

4-32-3739-5 60 4.5 210 35 2.2 4-40-3739-6 60 4.5 170 39 2.4 4-60-3739-8 60 4.5 120 43 3.0

5-32-3740-5 90 6.7 210 52 2.1 5-40-3740-6 90 6.7 170 57 2.4 5-60-3740-8 90 6.7 120 65 2.9

6-32-3741-5 140 10.5 210 82 2.2 6-40-3741-6 140 10.5 170 90 2.4 6-60-3741-8 140 10.5 120 101 3.0

8-32-3742-5 250 18.7 210 147 2.3 8-40-3742-6 250 18.7 170 160 2.5 8-60-3742-8 250 18.7 120 181 3.0

10-32-3743-5 400 30.0 210 236 2.4 10-40-3743-6 400 30.0 170 256 2.6 10-60-3743-8 400 30.0 120 288 3.1

12-32-3744-5 600 45.0 210 353 2.3 12-40-3744-6 600 45.0 170 380 2.5 12-60-3744-8 600 45.0 120 425 3.1

EXHAUST GAS HEAT EXCHANGERSsection Apage 19





We can design individual components or complete systems to keep your vessel running cool. We have a range of universal heat exchangers as well as units specifically designed for particular engines. please contact us for more information.

MARINE COOLING SYSTEMS section Apage 20

SYSTEM 1A typical arrangement showing the position of the heat exchanger, sea water cooled exhaust manifold and oil coolers on a marine engine.

SYSTEM 2A typical arrangement showing the position of the heat exchanger, water cooled exhaust manifold and oil coolers on a marine engine.

SYSTEM 3A typical arrangement showing the position of the heat exchanger/water cooled exhaust manifold and oil coolers on a marine engine.

seawater

oil

freshwater

seawater

oil

freshwater

seawater

oil

freshwater





These header tank heat exchangers can be used for marine engines as well as for various land-based duties such as engine testing and development work, generator sets, fire pumps and combined heat and power systems. They incorporate a quiet zone header tank and removeable tube stack which is held in position by O-rings to expand and contract freely within the cast housing, thus minimising thermal stress.

Installation

The header tank exchanger should be mounted with the header tank above the cylinder level and with the engine water circuit arranged so that it is self-venting on initial filling. A by-pass type thermostat should be used and arranged so that only the heat exchanger is by-passed when the engine is cold. All other components including a water jacketed exhaust manifold, if fitted, any oil coolers, charge air coolers and exhaust gas heat exchangers should be so positioned in the circuit so that they always receive the full flow of the engine water pump.

Thermostats of the type used on some automotive engines which simply interrupt the cooling water flow when the engine is cold, are not recommended. For unattended operation, automatic engine shut down equipment should be provided.

The range of Bowman header tank heat exchangers showing their power ratings, various water volumes and our equivalent non header tanks shell and tube units.

Maximum working raw water pressure = 15 bar

Maximum working engine water pressure = 1 bar (filler cap rating dependent)

Maximum working temperature = 110˚C

Type Typical engine suitability Raw water volume Engine Water Volume Header tank capacity Shell and tube kW HP litres litres litres heat exchanger

DH90 15 20 0.21 0.80 0.54 DC90

DH120 20 27 0.28 1.25 0.90 DC120

EH100 40 54 0.45 1.30 0.90 EC100

EH200 50 67 0.60 2.20 1.32 EC120

FH100 60 80 0.85 3.25 20.8 FC100

FH200 90 120 1.10 4.50 2.93 FC120

FH300 120 160 1.55 6.55 4.12 FG100

FH400 150 200 2.00 9.15 5.70 FG120

FH500 190 255 2.40 11.40 7.50 FG140

GH200 180 240 3.10 10.90 6.20 GL140

GH300 250 335 3.0 14.85 8.54 GL180

GH400 320 428 4.60 18.10 11.24 GL240

KH200 360 482 6.30 18.80 13.00 GK190

KH300 450 600 7.50 25.60 17.33 GK250

KH400 550 737 9.00 33.50 22.56 GK320

JH200 550 737 8.80 27.20 18.56 JK190

JH300 700 938 10.40 36.90 24.80 JK250

JH400 850 1140 12.50 46.30 32.26 JK320

PH200 950 1273 18.60 49.00 34.24 PK250

PH300 1200 1608 21.80 64.00 44.63 PK320

PH400 1400 1876 25.30 81.00 56.43 PK400

HEADER TANK HEAT EXCHANGERSsection Apage 21





¾" BSP

55mm

94mm

engine water

inlet

30mm

170mm

55 mm

52mm

20mm

A

Filler cap rating 75KPa

raw water

inlet

engine water outlet

BC D

Counter flanges, stud bolts and gaskets are supplied for the fresh water circuit only.

Single pass Two pass

1½"BSP

M8 x 12

R22mm

52mm R10mm

raw water outlet

¾"BSP

Alternative end covers

¾"BSP

40mm

Ø30mm

WT A B C D WT A B C D

EH100 5kg 260mm 62mm 20mm 60mm EH200 6kg 346mm 105mm 60mm 60mm

1" BSP

60mm

112mm

engine water

inlet

30mm

200mm

60 mm

76mm

90mm

AFiller cap rating 75KPa

raw water

inlet

engine water outlet

B

C D



2"BSP

M10 x 15

R35mm

80mmR12mm

raw water outlet

1"BSP


1"BSP

50mm crs

Ø40mm

M8 x 12 Ø45mm

25mm

WT A B C D WT A B C D

FH100 8kg 358mm 100mm 45mm 95mm FH200 11kg 454mm 150mm 95mm 95mm

Engine inlet and outlet flanges have identical dimensions.


50mm

70 mm

HEADER TANK HEAT EXCHANGERS section Apage 22





75mm

132mm

engine water

inlet

30mm

245mm

75 mm

76mm

32mm


raw water

inlet

engine water outlet

B

C D



2½"BSP

M10 x 15

R35mm

80mm 75mm

raw water outlet

1¼"BSP


Ø110mm

64mm crs

Ø50mm

1½" BSP

95mm

166mm

engine water

inlet

30mm

310mm

90 mm

102mm


raw water

inlet

engine water outlet B

C D


Single pass Two pass3"BSP

M12 x 15

60mm R15mm

raw water outlet

1½"BSP


1½"BSP

76mm

Ø60mm

M12 x 5

38mm



M10 x 151¼"BSP

R12mm

1¼"BSP

WT A B C D WT A B C D WT A B C D

FH300 14kg 472mm 140mm 84mm 116mm FH400 17kg 600mm 200mm 144mm 144mm FH500 20kg 746mm 270mm 217mm 217mm

90mm

95mm

100mm130mm

100 mm

130 mm

4 holesØ14mm

WT A B C D WT A B C D WT A B C D

GH200 24kg 502mm 135mm 70mm 130mm GH300 29kg 630mm 195mm 70mm 130mm GH400 34kg 776mm 270mm 146mm 2000mm






2" BSP

110mm194mm

engine water

inlet

30mm

120mm


raw water

inlet

engine water outlet

B



M12 x 8raw water outlet

2"BSP


2"BSP

100mmcrs

Ø100mm

M12 x 18

110mm


100 mm

120mm

120mm160mm

120 mm

160 mm

4 holesØ14mm

50 mm

270mm

Ø104mm

2½" BSP

130mm226mm

engine water

inlet

30mm

120mm


raw water

inlet

engine water outlet

B



M16 x 24

raw water outlet

2½"BSP


244mm

120 mm

150 mm

92mm crs

8 holesM12

60 mm

320mm

Ø76mm


R20mm 150 mm

92mm crs

92mm crs

150mm

120 mm

92mm crs

124mm crs

Ø130mm

Ø240mm

Ø200 mm

8 holesM12

WT A B WT A B WT A B

KH200 51kg 674mm 382mm KH300 59kg 820mm 382mm KH400 67kg 998mm 560mm


JH200 82kg 704mm 382mm JH300 93kg 850mm 382mm JH400 106kg 1028mm 560mm

130 mm

92mm crs

92mm crs

HEADER TANK HEAT EXCHANGERS section Apage 24





3" BSP

155mm274mm

engine water

inlet

65mm

180mm


raw water

inlet

engine water outlet

B



M16 x 24

raw water outlet

3"BSP


106mm

155 mm

150 mm

106mm crs

8 holesM16

70 mm

380mm

Ø90mm


R20mm180 mm 106mm

crs

106mm crs

146 mm

150mm crs

106mm

Ø150mm

Ø265mm

Ø225 mm

8 holesØ18


PH200 136kg 890mm 382mm PH300 156kg 1078mm 560mm PH400 190kg 1280mm 762mm

150mm

M16 x 24

296mm

Ø150mm



HP Aluminium Coolers

In terms of performance, the most efficient heat transfer surface is definitely the aluminium cooler. By comparison it is the amount of surface area available that makes the aluminium cooler the most effective. However, not all aluminium coolers are the same. The HP coolers are high quality and high pressure (26 bar static/20 bar dynamic). HP coolers can be anodized for salt air applications (with prior notice) and higher-pressure ratings are available on request. HP’s come with 12 or 24 volt (smaller models), 415 volt or hydraulic motors. 240 volt can be fitted by request.

We also stock cooling systems (HPC) that come complete with their own integral circulating oil pump for easy connection to an oil tank. The HPC range has a lower pressure rating than the HP.

ST Steel Coolers

Our second ‘off the shelf’ range of coolers are the ST steel and again come complete with air plenum, fan, and motor options. The steel cooling systems are not as efficient as the aluminium so a larger system will be required to handle the same duty. The ST steel is extremely “strong” with test pressures of 100 bar. The fin on steel coolers is flat and widely spaced thereby making them easy to clean. The ST steel packages are preferred where there is potential for airside clogging or in environments where aluminium cannot be used.

The following pages list the stock range of HP, HPC and ST steel coolers along with performance information. Please remember that we make oil coolers, so if you can’t find what you need in our stock range please call us.

Contents SECTION B page

HPC Cooler with integrated oil pump 1

HP Coolers, 12/24 volt, 415 volt, hydraulic motors 2 to 9

Performance of HP Systems 10 to 17

Oil Pressure loss HP Coolers 18

Selection Guide 19 to 20

Mounting, installation HP Systems 21 to 22

ST Steel Coolers, 12/24 volt, 415 volt, hydraulic motors 23 to 33

Oil Pressure loss ST Steel Coolers 34

section BAIR/OIL COOLING SYSTEMSA

IR TO

OIL C

OO

LING

SYSTEM

S with m

oto

r, fan etc

A complete system is made up of an oil cooler panel, air plenum, fan, motor and finger guard, with options of on/off switches based on temperature, core protection guards, and so forth. Oil cooler panels are not referred to as radiators but as coolers, air/oil coolers and cooler panels. In effect they are radiators through which cooling air is moved by an electric or hydraulically driven fan.

We manufacture a number of designs ranging from copper through to stainless steel. Our main ‘off the shelf’ range are the HP aluminium and ST all steel systems.






DIMENSIONS

Model A B C D E f G H I J K* L M

HPC1/2 367 319 475 100 155 243 55.5 289 45 60 1/2" ø12 59

HPC1 468 400 495 100 200 300 56 389 45 155 1/2" 3/4" 60

HPC2 572 500 605 123 225 350 56 489 63 155 1" 11/4" 100

HPC3 672 614 630 123 225 450 56 589 63 155 1" 11/4" 100

PERfORMANCE

Cooling Oil flow Air flow Motor Noise level Pressure- Weight performance [l/min] [m3/sec] [kW/rpm] 1 m [dB(A)] bypass [kg] [kW/˚C] [bar] [bar]

HPC1/2 0.05 5.0 0.08 0.37/1370 – – 19

HPC1 0.20 15.3 0.43 0.55/1385 72 3 23

HPC2 0.48 43.1 0.82 1.1 /1400 81 3 38

HPC3 0.78 53.8 1.58 1.5 /1400 85 3 51

+-3dB(A)

D

A

L

FB M

Ø12x20 (4x)

I J

EC

H

G

HPC COOLING SYSTEM WITH INTEGRATED OIL PUMP

The HPC oil cooler with integrated oil pump functions as a separate cooling circuit which pumps the oil direct from the tank through the cooler and back to tank.

• Highefficiencycompactcooling

• Highperformancepumpwith integratedpressurebypass

Max suction height from tank to pump 2 m.

For filter connection see installation data sheet.

• Suitableforhighviscosityoilmax2000cSt

• Lownoise

• Corrosionresistant

section Bpage 1

Materials Powder Coated FinishCooler Aluminium, black RAL 9005Cowling, feet Steel, black RAL 9005Fan PPGFan guard Steel, yellow-chromated

Electric motorsVoltage 3PH 415 VSafety class Ip 55Insulation class FTemperature class B

See also data sheets on:

INSTALLATION & MAINTENANCE

SELECTION OF A COOLER OIL

PRESSURE LOSSES.

* all threads BSPP





A F

E

B

H

H

H

G

D

C

1” (3x)ø9x12 (8)

HPCOOLINGSYSTEM12or24voltDC• Highefficiency

compact cooler• Highpressure 26barstatic 20bardynamic• Lownoise• 1or2passversions

for high or low oil flow

Model No. A B C D E f G H I*

HP 5 340 297 189 45 271 290 105 130 1/2"

HP 10 420 342 217 63 317 360 110 100 1"

HP 20 420 342 248 94 317 360 110 100 1"

HP 30 520 480 210 63 455 460 95 110 1"

HP 40 520 480 241 94 455 460 95 110 1"

Current (A) Air flow Noise level Noise level Weight Order 12V 24V [m3/sec] 1 m[dB(A)] 7 m[dB(A)] [kg] code*

HP5 9.7 5 0.23 – – 8 HP5-X/U

HP10 18.5 10.0 0.49 79 64 10 HP10-X/U

HP20 18.5 10.0 0.45 79 64 13 HP20-X/U

HP30 21.8 10.7 0.84 84 67 17 HP30-X/U

HP40 21.8 10.7 0.74 84 67 24 HP40-X/U

X = 1- or 2-pass, U = 12 V or 24 V +-3dB(A)

SEE ALSO DATA SHEETS ONPRESSURE LOSSINSTALLATION

SELECTION MAINTENANCE

ALSO AVAILABLECore Protection Guards

Thermostatic Fan Control Switch Thermostatic by-pass valves

Water/oil coolers

section Bpage 2

FOR mORe inFORmatiOn OR OtheR SizeS

PLeaSe COntaCt OUR SaLeS OFFiCe

Cooling performancekW˚C

0.7

0.6

0.5

0.4

0.3

0.2

0.1

l/m

25 50 75 100 125 150 175 200 225 250

10-110-2

40-140-2

30-2 30-1

20-120-2

HP5-2HP5-1

* all threads BSPP





HP COOLING SYSTEM 12OR24voltDCsection Bpage 3

0 50 100 150 200 250 300Oil Flow Rate (L/min)

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0.0

CP

(KW / ̊ C)

• Highefficiencycompactcooler

• Highpressurerating. 26Barstatic 20Bardynamic

• Lownoise

• 1or2passversionsforhigh or low oil flow

* all threads BSPP

*X = 1- or 2-pass

U = 12V or 24V

Model No A B C D E f G H I J K*

HP50 714 661 554 225 130 374 74 610 63 154 1½"

HP60 714 661 554 256 130 405 74 610 94 154 1½"

Current (A) Air flow Noise level Noise level Weight Order

12V 24V m3/s 1m (dB(A)) 7m (dB(A)) kg code*

HP50 37 20 0.98 82 67 36 HP50-X/U

HP60 37 20 0.90 82 67 45 HP60-X/U

SEE ALSO DATA SHEETS ONPRESSURE LOSSINSTALLATIONSELECTION MAINTENANCE

ALSO AVAILABLECore Protection GuardThermostatic fan control switchThermostatic by-pass valvesWater/oil coolers

A

BC

F

H

G

D E

I J

HP60-2HP60-1

HP50-2HP50-1

K





A

FB C

D E

I J= =

Ø12x20 (4)

K

H

G

Model A B C D E f G H I J K*

HP10 432 342 395 199 100 239 42 360 63 130 1"

HP20 432 342 425 230 100 239 42 360 94 130 1"

HP30 550 480 420 220 130 377 60 460 63 160 1"

HP40 550 480 450 251 130 377 60 460 94 160 1"

HP50 714 652 470 224 130 554 70 610 63 180 11/2"

HP60 714 652 500 255 130 554 70 610 94 180 11/2"

Motor Current Air flow Noise level Noise level Weight Order

[kW/rpm] [A] m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code

HP10 0.55/2820 1.21 0.49 77 62 17 HP10-X/415V/2-pole

HP10 0.37/1410 1.03 0.29 64 50 17 HP10-1/415V/4-pole

HP20 0.55/2820 1.21 0.50 79 64 20 HP20-X/415V/2-pole

HP30 0.37/1410 1.03 0.74 73 58 25 HP30-X/415V/4-pole

HP30 0.18/ 900 0.72 0.59 65 51 26 HP30-1/415V/6-pole

HP40 0.37/1410 1.03 0.76 75 63 32 HP40-X/415V/4-pole

HP50 0.55/1455 1.35 1.70 80 70 40 HP50-X/415V/4-pole

HP50 0.18/ 900 0.72 1.06 70 57 37 HP50-1/415V/6-pole

HP60 0.55/1455 1.35 1.50 80 70 49 HP60-X/415V/4-pole

*X=1- or 2-pass +-3dB(A)

HPCOOLINGSYSTEM415voltModelsHP10toHP60

For models Hp 70 to Hp 100 see separate data sheet

• Highpressurerating.

• 26Barstatic

• 20Bardynamic

• Lownoise

• 1or2passversionsfor high or low oil flow

Materials Powder Coated Finish

Cooler Aluminium, grey RAL 9006

Cowling, feet Steel, black RAL 9005

Fan PPG

Fan guard Steel, yellow-chromated

Electric motorsVoltage 3PH 415V

Safety class IP 55

Insulation class F

Temperature class B

SEE SEPARATE DATA SHEETS ONPERFORMANCEOIL PRESSURE LOSSESSELECTION INSTALLATION & MAINTENANCE

ALSO AVAILABLECore Protection GuardThermostatic fan controlThermostatic by-pass valvesWater/oil coolers

section Bpage 4

MODELS HP10–HP40 can also be supplied with a 240V motor KW : 0.37 RPM : 1410 Power consumption : 3.1A

* all threads BSPP





G

A

FB C

D E

I J= =

Ø15 (4x)

K

H

Dimensions in millimetres

MODEL A B C D E f G H I J K*

HP70-1 887 784 555 119 175 759 87 760 94 225 2"

HP80-1 987 898 580 119 175 873 87 860 94 225 2"

HP90-1 1087 998 665 119 200 973 87 960 94 250 2"

HP100-1 1187 1065 665 119 200 1040 87 1060 94 250 2"



HP70-1 0.75/920 2.06 2.14 77 64 91 HP70-1/415V/6-pole

HP70-1 0.37/690 1.53 1.56 69 56 91 HP70-1/415V/8-pole

HP80-1 1.1/930 3.38 3.38 79 68 111 HP80-1/415V/6-pole

HP80-1 0.55/700 2.16 2.46 72 60 111 HP80-1/415V/8-pole

HP90-1 2.2/940 6.01 4.32 85 72 137 HP90-1/415V/6-pole

HP90-1 1.1/710 3.36 3.07 76 64 131 HP90-1/415V/8-pole

HP100-1 2.2/940 6.01 5.38 84 71 157 HP100-1/415V/6pole

HP100-1 1.1/710 3.36 3.84 76 64 151 HP100-1/415V/8pole

+-3dB(A)

ModelsHP70toHP100for models Hp 10 to Hp 60 see separate data sheet

• High Efficiencycompact cooling system

• High pressurerating

• 26Barstatic• 20Bardynamic• Lownoise

Materials Powder Coated FinishCooler Aluminium, grey RAL 9006Cowling, feet Steel, black RAL 9005Fan PPG


Electric MotorsVoltage 3PH 415VSafety class IP 55Insulation class FTemperature class B



HPCOOLINGSYSTEM415voltsection Bpage 5

* all threads BSPP





HPCOOLINGSYSTEM415voltModelsHP120andHP150

• Highefficiency

• Compactcooling

• Lownoise

• 1or2passversionsforhighor low oil flow

• Workingpressure

26barstatic 20bardynamic

section Bpage 6


MODEL A B C D E f G H I J K*

HP120-1 1420 1275 889 119 266 1244 87 1260 94 351 2"

HP150-1 1715 1580 889 119 360 1548 87 1560 94 410 2"



HP120-1 7.5/975 14.5 7.8 92.74 75.8 265 HP120-1/415V/6-pole

HP120-1 3/715 6.98 5.45 86 69.1 200 HP120-1/415V/8-pole

HP150-1 7.5/975 14.5 11.2 100.4 83.6 302 HP150-1/415V/6-pole

HP150-1 3/715 6.98 5.65 93.69 76.6 260 HP150-1/415V/8-pole

+-3dB(A)

* all threads BSPP






G

A

FB C

D E

I J= =

Ø15 (4x)

K

H





E

A

FB

C

D

I J= =

Ø12 (x20) (4)

K

H

G

Dimensions

Model A B C* D E f G H I J K* Weight [kg] Order Code

HP10 432 342 300 199 100 239 42 360 63 130 1" 17 HP10-X/HYD/Y

HP20 432 342 330 230 100 239 42 360 94 130 1" 20 HP20-X/HYD/Y

HP30 550 480 330 220 130 377 60 460 63 160 1" 26 HP30-X/HYD/Y

HP40 550 480 360 251 130 377 60 460 94 160 1" 33 HP40-X/HYD/Y

HP50 714 652 350 224 130 554 70 610 63 180 11/2" 36 HP50-X/HYD/Y

HP60 714 652 380 255 130 554 70 610 94 180 11/2" 45 HP60-X/HYD/Y

HP HYD SYSTEM WITH HYDRAULIC MOTORHPHYD10toHPHYD60

for MODELS 70 - 100 see separate data sheet

• Highefficiency

• Compactcooling

• Lownoise

• 1or2passversionsforhigh or low oil flow

• Workingpressure 26barstatic 20bardynamic

HydraulicMotorsThe following hydraulic motor

sizes can be chosen:

6, 8, 11, 16, 19 and 27 cm3/rev.

max, working pressure: 200-276

bar

Please note that the max. number

of revolutions indicated on the

graphs must not be exceeded.

See performance data sheet.


Cooler Aluminium, grey RAL

9006

Cowling, feet Steel, black RAL 9005

fan PPG

fan guard Steel, yellow-

chromated

NoiseLevelIndicated noise level may vary + 3

dB(A). This is due to possible reflection

from surrounding items, eigenfrequen-

cies and the like. The noise measure-

ments are carried out at half spherical

spreading.

SEE SEPARATE DATA SHEETS ONPERFORMANCE

SELECTING A HP COOLING SYSTEM

OIL PRESSURE LOSSES

INSTALLATION & MAINTENANCE

OTHER MODELS

ALSO AVAILABLECore Protection Guard

Thermostatic fan control

Thermostatic by-pass valves

Water/oil coolers

* Dimension for a 27 cm3/rev hydraulic motor

X = 1 or 2 pass, Y = 6, 8, 11, 16 ,19 or 27 cm3/rev

section Bpage 7

* all threads BSPP





A

FB C

D E

I J= =

Ø15 (4x)

K

H

G

HP HYD SYSTEM WITH HYDRAULIC MOTORHPHYD70toHPHYD100

(for MODELS 10 to 60 see separate data sheet)

• Highefficiency

• Compactcooling

• Lownoise

• Workingpressure26bar(static)

20bar(dynamic)

HydraulicmotorsThe following hydraulic motor sizes

can be chosen:

6,8,11,16,19 and 27 cm/rev.

Max working pressure: 200-276 bar

Please note that the maximum

number of revolutions indicated on

the graphs must not be exceeded.

See performance data sheet.

Dimensions

Model A B C D E f G H I J K Weight (kg) Order Code

HP70-1 887 784 480 119 175 759 87 760 94 225 2" 80 HP70-1/HYD/Y

HP80-1 987 898 480 119 175 873 87 860 94 225 2" 97 HP80-1/HYD/Y

HP90-1 1087 998 500 119 200 973 87 960 94 250 2" 113 HP90-1/HYD/Y

HP100-1 1187 1065 500 119 200 1060 87 1060 94 250 2" 133 HP100-1HYD/Y

*Dimension for a 27 cm3/rev.hydraulic motor *X = 1- or 2-pass, Y=6,8,11,16,19 or 27 cm/rev.



9006

Cowling, feet Steel,black RAL9005

Fan PPG

Fan guard Steel, yellow-chromat-

ed

NoiselevelThe indicated noise level may vary

±3 dB(A). This is due to possible

reflection from surrounding items,

eigenfrequencies and the like. The

noise measurements are carried out

at halfspherical spreading.

SEE SEPARATE DATA SHEETS ONPERFORMANCE

SELECTING A HP COOLING SYSTEM

OIL PRESSURE LOSSES

INSTALLATION & MAINTENANCEOTHER MODELS

ALSO AVAILABLECore Protection Guard

Thermostatic fan control

Thermostatic bypass valves

Water/oil coolers

section Bpage 8

* all threads BSPP





HP HYD SYSTEM WITH HYDRAULIC MOTORModelsHPHYD120andHYD150

• Highefficiency

• Compactcooling

• Lownoise

• 1or2passversionsfor high or low oil flow

• Workingpressure 26barstatic 20bardynamic

section Bpage 9


Weight Order MODEL A B C D E f G H I J K* (kg) code

HP120-1 1420 1275 571 119 266 1244 87 1260 94 351 2" 180 HP120-1/HYD/Y

HP150-1 1715 1580 665 119 360 1548 87 1560 94 410 2" 140 HP150-1/HYD/Y

* all threads BSPP






HydraulicmotorsThe following hydraulic motor sizes

can be chosen:

6,8,11,16,19 and 27 cm/rev.

Max working pressure: 200-276 bar

Please note that the maximum num-

ber of revolutions indicated on the

graphs must not be exceeded. See

performance data sheet.



9006

Cowling, feet Steel,black RAL9005

Fan PPG

Fan guard Steel, yellow-chromat-

ed

NoiselevelThe indicated noise level may vary

±3 dB(A). This is due to possible

reflection from surrounding items,

eigenfrequencies and the like. The

noise measurements are carried out

at halfspherical spreading.

*Dimension for a 27 cm3/rev.hydraulic motor *X = 1- or 2-pass, Y=6,8,11,16,19 or 27 cm/rev.

A

FB C

D E

I J= =

Ø15 (4x)

K

H

G





HP COOLING SYSTEM COOLING PERFORMANCE

ModelsHP10toHP60415V3PH

Heat rejection in kW per ˚C temperature difference between oil entering the cooler and ambient air

kW/˚C

1.3

1.2

1.1

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

50 100 150 200 250 300 350 400


Model

1 = HP60-2/415V/4-pole

2 = HP60-1/415V/4-pole

3 = HP50-2/415V/4-pole

4 = HP50-1/415V/4-pole

5 = HP50-1/415V/6-pole

6 = HP40-2/415V/4-pole

7 = HP40-1/415V/4-pole

8 = HP30-2/415V/4-poLe

9 = HP30-1/415V/4-pole

10 = HP30-1/415V/6-pole

11 = HP20-2/415V/2-pole

12 = HP20-1/415V/2-pole

13 = HP10-2/415V/2-pole

14 = HP10-1/415V/2-pole

15 = HP10-1/415V/4-pole

1

3

2

4

5

7

9

1012

14

15

6

8

11

13

SEE ALSO DATA SHEETS ONSELECTING A HP COOLER OIL PRESSURE LOSSES DIMENSIONS INSTALLATION & MAINTENANCE

PRESSURE RATING 26 BAR STATIC

20 BAR DYNAMIC

section Bpage 10






ModelsHP70toHP100415V3PH

100 150 200 250 300 350 400 450 500 550

Model

1 = HP100-1/415V/6-pole

2 = HP100-1/415V/8-pole

3 = HP 90-1/415V/6-pole

4 = HP 90-1/415V/8-pole

5 = HP 80-1/415V/6-pole

6 = HP 80-1/415V/8-pole

7 = HP 70-1/415V/6-pole

8 = HP 70-1/415V/8-pole

1

2

3

54

8

7

6





20 BAR DYNAMIC

section Bpage 11

kW/˚C

4.0

3.8

3.6

3.4

3.2

3.0

2.8

2.6

2.4

2.2

2.0

1.8

1.6

1.4

1.2






ModelsHP120andHP150415V3PH

Model

1 = HP150-1/415V/6-pole

2 = HP150-1/415V/8-pole

3 = HP 120-1/415V/6-pole

4 = HP 120-1/415V/8-pole



20 BAR DYNAMIC

section Bpage 12



0 200 400 600 800

1

23

4

12

11

10

9

8

7

6

5

4

3

2

1

0





kW/˚C

0.35

0.30

0.25

0.20

0.15

25 50 75 100 125 150 1/min

5

42

31 Motor Air flow Power Noise level MODEL [rpm] [m3/sec] kW [dB(A) 1m]

1 HP10-2 3300 0.59 0.44

2 HP10-2 2730 0.49 0.25 77

3 HP10-1 3300 0.59 0.44

4 HP10-1 2730 0.49 0.25 77

5 HP10-1 1350 0.24 0.05 64

HP 10

25 50 75 100 125 150 1/min

Motor Air flow Power Noise level MODEL [rpm] [m3/sec] kW [dB(A) 1m]

1 HP20-2 3300 0.60 0.65

2 HP20-2 2730 0.49 0.37 79

3 HP20-1 3300 0.60 0.65

4 HP20-1 2730 0.49 0.37 79

42

31

HP 20

HydraulicmotorsFollowing hydraulic motor sizes can be chosen:6, 8, 11, 16, 19 and 27 cm3/rev.Max. working pressure: 200-276 barPlease note that the max. number of revolutions indicated on the graphs must not be exceeded.

NoiselevelThe indicated noise level may vary ±3 dB(A).This is due to possible reflection from surrounding items, eigenfrequencies and the like. The noise measure-ments are carried out at halfspherical spreading.

SEE ALSO DATA SHEETS ONSELECTING A HP COOLING SYSTEMOIL PRESSURE LOSSESINSTALLATION & MAINTENANCEOTHER MODELS

HP SYSTEMS WITH HYDRAULIC MOTORCOOLING PERfORMANCE (HYDRAULIC MOTOR - continued)

kW/˚C

0.45

0.40

0.35

0.30

0.25

section Bpage 13





COOLING PERfORMANCE (HYDRAULIC MOTOR - continued)kW/˚C

0.8

0.7

0.6

0.5

0.4

0.3

25 50 75 100 125 150 1/min

7

5

6

4

2

3

1 Motor Air flow Power Noise level MODEL [rpm] [m3/sec] kW [dB(A) 1m]

1 HP30-2 2600 1.56 1.15

2 HP30-2 2000 1.20 0.53

3 HP30-2 1350 0.74 0.16 73

4 HP30-1 2600 1.56 1.15

5 HP30-1 2000 1.20 0.53

6 HP30-1 1350 0.74 0.16 73

7 HP30-1 915 0.59 0.05 65

HP 30

25 50 75 100 125 150 175 200 225 1/min


1 HP40-2 2600 1.49 1.60

2 HP40-2 2000 1.14 0.72

3 HP40-2 1370 0.76 0.25 75

4 HP40-1 2600 1.49 1.60

5 HP40-1 2000 1.14 0.72

6 HP40-1 1370 0.76 0.25 75

5

6

4

2

3

1HP 40




kW/˚C

1.0

0.9

0.8

0.7

0.6

0.5

0.4

HP SYSTEMS WITH HYDRAULIC MOTOR section Bpage 14





COOLING PERfORMANCE (HYDRAULIC MOTOR)

50 100 150 200 250 300 1/min


1 HP50-2 2000 2.46 1.50

2 HP50-2 1390 1.70 0.55 80

3 HP50-1 2000 2.46 1.50

4 HP50-1 1390 1.70 0.55 80

5 HP50-1 915 1.06 0.18 70

5

4

2

3

1




kW/˚c

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

0.6

0.5

HP 50

HP 60

kW/˚c

1.5

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

50 100 150 200 250 300 1/min


1 HP60-2 2000 2.14 1.50

2 HP60.2 1390 1.50 0.55 80

3 HP60-1 2000 2.14 1.50

4 HP60-1 1390 1.50 0.55 80

4

2

31

HP SYSTEMS WITH HYDRAULIC MOTORsection Bpage 15





kW/˚C

3.5

3.0

2.5

2.0

1.5

1.0

100 200 300 400 500 1/min

7

5

6

42

3

1


1 HP80-1 1600 6.00 5.70

2 HP80-1 905 3.38 1.05 79

3 HP80-1 685 2.46 0.50 72

4 HP70-1 1800 4.20 4.60

5 HP70-1 1500 3.54 2.70

6 HP70-1 910 2.14 0.61 77

7 HP70-1 690 1.56 0.27 69

HP 70-80

100 200 300 400 500 1/min


1 HP100-1 1300 7.68 5.40

2 HP100-1 915 5.38 1.85 84

3 HP100-1 680 3.84 0.80 76

4 HP 90-1 1300 6.12 5.80

5 HP 90-1 915 4.03 2.10 85

6 HP 90-1 680 3.07 0.85 76

5

6

4

2

3

1 HP 90-100




COOLING PERfORMANCE (HYDRAULIC MOTOR - continued)

kW/˚C

5.0

4.5

4.0

3.5

3.0

2.5

2.0

HP SYSTEMS WITH HYDRAULIC MOTOR section Bpage 16





COOLING PERfORMANCE (HYDRAULIC MOTOR - continued)

HP SYSTEMS WITH HYDRAULIC MOTORsection Bpage 17


1 HP150-1 960 5.78 4.5 94

2 HP150-1 760 4.4 2.5 89

3 HP120-1 960 4.3 5.0 89

4 HP120-1 760 3.25 2.5 84.7

HP120 and 150


Noiselevel

The indicated noise level may vary ±3 dB(A).This is due to possible reflection from surrounding items, eigenfrequencies and the like. The noise measure-ments are carried out at halfspherical spreading.

SEE ALSO DATA SHEETS

ONSELECTING A HP COOLING SYSTEMOIL PRESSURE LOSSESINSTALLATION & MAINTENANCEOTHER MODELS



0 200 400 600 800

1

23

4

12

11

10

9

8

7

6

5

4

3

2

1

0





HP OIL SYSTEM PRESSURE LOSS

ModelsHP5-100

Oil Pressure loss at (30cSt)∆ P(bar)

5.0

4.0

3.0

2.0

1.0

50 100 150 200 250 300 350 400 l/min

100 200 300 400 500 600 700

VISCOSITY CORRECTION CHART

10.0

8.0

6.0

4.0

2.0

Oil viscosity in cSt

Multiply result from

Pressure Loss Chart

by this factor

HP102 pass

HP30-HP50 2 pass

HP 20 2 pass

HP40-HP602 pass

HP10-HP301 pass

HP20-HP30-HP501 pass

HP40-HP60 1 passHP70-HP80 1 passHP90-HP100 1 pass

section Bpage 18

HP52 pass

HP51 pass

HP120 1 passHP150 1 pass





SELECTING HP OIL COOLING SYSTEMSQ = cooling performance {kW}

ρoil = oil density {0.85 kgs/l}

cp = specific heat capacity {2.1 kj/(kg˚C)}

Toil = max. oil temperature {˚C}

Tamb = ambient temperature {˚C}

Vvol = oil volume in the system {I}

Voil = oil flow {I/min}

1 kcal/sec = 4.187 kW

1 hp = 0.7358 kW

1 BTU/sec. = 1.053 kW

1 cfm = 4.72 x 104 m3 /sec.

HPCExample 1 (if the cooling performance is known)

Cooling performance = 14kWMax. oil temp. = 60˚CAmbient temp. = 30˚COil flow = 50 1/min.

Spec. cooling performance = =

= 0.47 kW/˚C

HPC 2 is chosen!

Example 2 (if the cooling performance is not known) Normally, the heat emission to the oil will be 25-30% of the engine/motor power (diesel engine or electric motor).

Engine/motor power = 15kWCooling performance = 0.3 x 15kW = 4.5 kWMax. oil temp. = 60˚CAmbient temp. = 30˚C


= 0.15 kW/˚C

HP 1 is chosen!

Example 3 (if the cooling performance is not known)Oil volume in the system = 220 lMax. oil temp. = 60˚Ambient temp. = 30˚C

Without a cooling system the oil temperature rises 25˚C in 30 minutes

∆T = 25˚C∆t = 30 min. = 1800 sec.

Q =

Q = = 5.45 kW

Spec. cooling performance = = 0.18 kW/˚c

HP 1 is chosen!

QToil - Tamb

1460 - 30

QToil - Tamb

4.560 - 30

Vvol x Ρoil x cρ x ∆T ∆t

5.4560 - 30

220 x 0.85 x 2.1 x 25 1800

HP 12 or 24 voltExample 1 (if the cooling performance is known)

Cooling performance = 14kWMax. oil temp. = 60˚CAmbient temp. = 30˚COil flow = 50 1/min.


= 0.47 kW/˚C

HP 30-2 is chosen!

Example 2 (if the cooling performance is not known) Normally, the heat emission to the oil will be 25-30% of the engine/motor power (diesel engine or electric motor).

Engine/motor power = 20kWCooling performance = 0.3 x 20kW = 6.0 kWMax. oil temp. = 60˚CAmbient temp. = 30˚C


= 0.20 kW/˚C

HP 10-1 is chosen!

Example 3 (if the cooling performance is not known)Oil volume in the system = 220 lMax. oil temp. = 60˚Ambient temp. = 30˚C

Without a cooling system the oil temperature rises 25˚C in 30 min.

∆T = 25˚c∆t = 30 min. = 1800 sec.

Q =

Q = = 5.45 kW

Spec. cooling performance = = 0.18 kW/˚c

HP 10-1 is chosen!

QToil - Tamb

1460 - 30

QToil - Tamb

660 - 30

Vvol x Ρoil x cρ x ∆T ∆t

5.4560 - 30

220 x 0.85 x 2.1 x 25 1800

section Bpage 19





SELECTING HP OIL COOLING SYSTEMSQ = cooling performance {kW}

ρoil = oil density {0.85 kgs/l}

cp = specific heat capacity {2.1 kj/(kg˚C)}

Toil = max. oil temperature {˚C}

Tamb = ambient temperature {˚C}

Vvol = oil volume in the system {I}

Voil = oil flow {I/min}

1 kcal/sec = 4.187 kW

1 hp = 0.7358 kW

1 BTU/sec. = 1.053 kW

1 cfm = 4.72 x 104 m3 /sec.

HP HYDExample 1 (if the cooling performance is known)

Cooling performance = 80kWMax. oil temp. = 70˚CAmbient temp. = 30˚COil flow = 250 l/min.


= 2.00 kW/˚C

HP 70-1 (1200 rpm) or HP 80-1 (750 rpm) is chosen! The choice is dependent on possible noise limitations.

Example 2 (if the cooling performance is not known)Normally, the heat emission to the oil will be 25-30% of the engine/motor power (diesel engine or electric motor).

Engine/motor power = 30kWcooling performance = 0.3 x 30 kW = 9.0 kWMax. oil temp. = 60˚CAmbient temp. = 30˚COil flow = 35 l/min.


= 0.30 kW/˚C

HP 20-1 (2800 rpm) or HP 30-1 (900 rpm) is chosen!The choice is dependent on possible noise limitations.

Example 3 (if the cooling performance is not known)Oil volume in the system = 220 lMax. oil temp. = 60˚CAmbient temp. = 30˚COil flow = 75 l/min.

Without a cooling system the oil temperature rises 30˚C in 30 min.

∆T = 30˚C∆t = 30 min. = 1800 sec.

Q =

Q =

Spec. cooling performance = = 0.22 kW/˚C

HP 10-1 (1650 rpm) is chosen!

QToil - Tamb

8070 - 30

QToil - Tamb

960 - 30

Vvol x Ρoil x cρ x ∆T∆t

6.5560 - 30

220 x 0.85 x 2.1 x 30 1800

HP 415 voltExample 1 (if the cooling performance is known)

Cooling performance = 65kWMax. oil temp. = 70˚CAmbient temp. = 30˚COil flow = 250 l/min.


= 1.63 kW/˚C

HP 70-1/415V/6-pol or HP 80-1/415V/8-pol is chosen!The choice is dependent on possible noise limitations.

Example 2 (if the cooling performance is not known)Normally, the heat emission to the oil will be 25-30% of the engine/motor power (diesel engine or electric motor).

Engine/motor power = 30kWcooling performance = 0.3 x 30 kW = 9.0 kWMax. oil temp. = 60˚CAmbient temp. = 30˚COil flow = 35 l/min.


= 0.30 kW/˚C

HP 20-2/415V/2-pol or HP 30-1/415V/6-pol is chosen!The choice is dependent on possible noise limitations.

Example 3 (if the cooling performance is not known)Oil volume in the system = 220 lMax. oil temp. = 60˚CAmbient temp. = 30˚COil flow = 75 l/min.

Without a cooling system the oil temperature rises 30˚C in 30 minutes

∆T = 25˚C∆t = 30 min. = 1800 sec.

Q =

Q = = 5.45 kW

Spec. cooling performance = = 0.18 kW/˚C

HP 10-1/415V/4-pol is chosen!

QToil - Tamb

6570 - 30

QToil - Tamb

960 - 30

Vvol x Ρoil x cρ x ∆T∆t

5.4560 - 30

220 x 0.85 x 2.1 x 30 1800

section Bpage 20





AA

Positioning of the coolerplease note that the cooler must be placed in a way that allows a free air flow in and out of the cooler. The minimum allowable distance to a wall is half the core height (A).

It is important that there is no recirculation of the heater air - and to ensure sufficient ventilation in the room if the cooler is mounted indoors.

Installation of the coolerA HpC oil cooler with integrated oil pump functions as a separate cooling circuit which pumps the oil direct from the tank through the cooler and back to the tank.

The circuit may also be fitted with an oil filter. The filter must, however, not be mounted direct on the oil cooler.

The suction height from tank to pump must not exceed 2 m, and the hose dimension must not be smaller than the dimension of the pump connection. The viscosity must not exceed 2000 cSt. In case of a higher viscosity, please contact the factory.

The electric motor must be connected in a way that ensures that the pump and the fan rotate in the direction indicated on the cooler and the pump.For the regulation of the oil temperature, it is recommended that a thermo-bypass or a thermo-switch is mounted.

Thermo-bypassTo be used in situations where the HpC oil cooler is used for filter circuits which require a stable oil flow. The thermo-bypass must be mounted parallel with the oil cooler.

Thermo-switchIs mounted if the HpC is used for oil cooling only. It is recommended that the thermo-switch is mounted in the oil tank for registration of the tank temperature.

MaintenanceHpC oil coolers require no special maintenance. However, if the cooler is working in very dirty surroundings, regular cleaning must be carried out. The cooling performance will be reduced if the fins are blocked due to fouling.

Cleaning of the air sideCleaning should be carried out by means of compressed air or water. In case of heavy dirt deposits, the core can be high-pressure cleaned with water. The direction of the cleaning flow must be parallel to the fins in order to avoid damage. It is recommended that the cooler is removed for cleaning, in order not to damage the electric motor.

Cleaning of the oil sideIn case of internal cleaning, the disconnected cooler can be flushed with a degreasing agent. The degreasing agent must then be blown out by means of compressed air, and the cooler must be flushed thoroughly with oil, before it is connected to the circuit again. Take care that the degreasing agent does not have a corrosive effect on aluminium.

MOUNTING INSTALLATION AND MAINTENANCE OF HPC COOLING SYSTEM

section Bpage 21





A A

Mounting of HP oil coolersCoolers must be placed in such a way that recirculation of the heated air is avoided.

The cooler must be placed in a way that allows a free cooling air flow in and out of the cooler. The minimum allowable distance to a wall is half the core height(A).

In the case of installation in closed rooms, sufficient ventilation must be provided in order that the heated air from the oil cooling does not increase room temperature.

For installation in open air, please note that low ambient temperatures will reduce the oil temperature and consequently result in an increased oil viscosity. This may again result in high pressure peaks when starting the machine, and if these pressure peaks exceed the max. allowable working pressure, a thermo-bypass or a pressure-bypass must be mounted parallel to the oil cooler.

Hp oil coolers are constructed for vertical mounting by means of the existing feet, the Hp 10 - 60 may, however, also be mounted by means of the brackets on the side of the coolers.

Hp oil coolers (12/24 v) can be mounted horizontally or vertically by means of the brackets on the side of the coolers. If the cooler is mounted horizontally, the fan must be at the bottom, and the plastic drain plug on the motor must be removed.

InstallationThe Hp oil coolers must be installed in the return flow of the hydraulic system.

For the installation of the 1-pass oil coolers the two diagonal connections are used — see right.

The two connections on one side can also be used.

2-pass oil coolers must be connected as shown above.

The remaining connection can either be plugged or on Hp12/24v used for a thermo-switch - for regulation of the fan.

On coolers with hydraulic motor the motor must be connected in a way that ensures that the rotation direction is in accordance with the arrow indication on the cooler. The max. oil flow and oil pressure must not be exceeded.

Hp oil coolers are designed for a maximum oil temperature of 150˚C. If the oil temperature exceeds 100˚C the factory must, however, be contacted for approval of these conditions.

MaintenanceHp oil coolers require no special maintenance. However, if the coolers are working in very dirty surroundings, regular cleaning should be carried out as the cooling performance will be reduced if the fins are blocked because of soiling, this will result in an increased oil temperature.

Cleaning of the air sideCleaning should be carried out by means of compressed air or water. In case of heavy dirt deposits the core can be high-pressure cleaned with water. The direction of the cleaning flow must be parallel to the fins in order to avoid damage. It is recommended that the cooler is removed for cleaning, in order not to damage the fan unit.

Cleaning of the oil sideIn case of internal cleaning, the disconnected cooler can be flushed with a degreasing agent. The degreasing agent must then be blown out by means of compressed air and the cooler must be flushed thoroughly with oil before it is connected to the circuit again. Take care that the degreasing agent does not have a corrosive effect on aluminium.

See also installation sheet on Hpc coolers.

MOUNTING INSTALLATION AND MAINTENANCE OF HP SYSTEMS

1 PASSCOOLER

2 PASSCOOLER

......

....

....

section Bpage 22





• Heavyduty

• Allsteelcooler

• Compactcooling

• Highheattransfer

• Lownoise

• Testedat1500psi

• Easytoclean

Power consumption Air flow Noise level Noise level Weight Order

12V 24V m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code*

ST10A 18.5 10 0.53 80 65 12 ST10A-U

* U = 12V or 24V

ST-DCCOOLINGSYSTEM 12or24voltDCST10A-12V/24V

MaterialsCooler steel blackCowling, feet Steel, black

NoiseLevelIndicated noise level may vary + 3 dB(A). This is due to possible reflection from sur-rounding items, eigenfrequencies and the like. The noise measurements are carried out at half spherical spreading.

SEE SEPARATE DATA SHEETS ONOil pressure lossesOther models

ALSO AVAILABLEThermostatic fan controlThermostatic by-pass valvesWater/oil coolers

30 50 70 90 110 130 150 170

0.110

0.040

0.050

0.060

0.070

0.080

0.090

0.100

0.120



kW/˚C Cooling performance

0.130

0.030

section Bpage 23

0-ring plug

240mm

11/16” UNO (3x)

100 mm

480mm

180mm

300mm

390mm

Ø10 x 20 slots (4)





• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean

Power consumption Air flow Noise level Noise level Weight Order

12V 24V m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code*

ST30A 21.8 10.7 0.93 84 67 20 ST30A-U

* U = 12V or 24V

ST-DCCOOLINGSYSTEM 12or24voltDCST30A-12V/24V

MaterialsCooler steel blackCowling, feet Steel, black


SEE SEPARATE DATA SHEETS ONOil pressure lossesOther modelsFor selection, installation and maintenance refer to HP coolers data sheets


377mm

20 40 60 80 100 120 140 1600.050

0.100

0.150

0.200

0.250




section Bpage 24

15/16” UNO (2)

205mm

508mm

130mm

487mm 354mm

Ø10 x 20 slots (4)





Power consumption Air flow Noise level Noise level Weight Order 12V 24V m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code *

ST50 37 30 0.98 89 67 36 ST50A-U

Electric motorsVoltage 3PH 415VSafety class IP 55Insulation class FTemperature class B

MaterialsCooler steel blackCowling, feet Steel, blackFan PPGFan guard Steel, yellow-chromated




716mm

• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean

ST-DCCOOLINGSYSTEM 12or24voltDCsection Bpage 25

675mm

554mmø10 x 20

SLOTS (4x)

274mm 100mm

15/16” UNO (2)

374mm

ST50A-12V/24V


0 50 100 150 200 250 300Oil flow rate in litres per minute

0.40

0.35

0.30

0.25

0.20

0.15

0.10

0.05

0

* U = 12V or 24V





Motor Power Air flow Noise level Noise level Weight Order [kW/rpm] consumption [A] m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code

ST10A 0.55/2730 1.19 0.53 77 62 19 ST10A-415V-2pole

ST10A 0.37/1350 1.04 0.31 64 50 19 ST10A-415V-4pole

ST-ACCOOLINGSYSTEM 415voltST10A-415V-x






0-ring plug

30 50 70 90 110 130 150 170

0.110

0.040

0.050

0.060

0.070

0.080

0.090

0.100

0.120

2 pole

4 pole




• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean

section Bpage 26

11/16” UNO (3)

230mm

480mm

390mm

100mm

190mm

392mm

Ø10 x 20 slots (4)





• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean

Motor Power Air flow Noise level Noise level Weight Order

[kW/rpm] consumption [A] m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code

ST30 0.37/1350 1.04 0.81 73 58 28 ST30A-415V-4pole

ST30 0.18/915 0.68 0.64 65 51 29 ST30A-415V-6pole

ST30A-415V-x






20 40 60 80 100 120 140 1600.050

0.100

0.150

0.200

0.250

4 pole

6 pole




ST-ACCOOLINGSYSTEM 415voltsection Bpage 27

15/16” UNO (2)

421mm

377mm

487mm

203mmø10 x 20 (4)

130mm

544mm






[kW/rpm] consumption [A] m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code

ST50 0.55/1390 1.35 1.89 80 70 43 ST50-415V-4pole

ST50 0.18/915 0.7 1.17 70 57 40 ST50-415V-6pole

ST50-415V






30 80 130 180 230 280 3200.100

0.150

0.200

0.250

0.300

0.350

0.400

4 pole

6 pole




• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean

ST-ACCOOLINGSYSTEM 415volt section Bpage 28

716mm

675mm

554mmø10 x 20 SLOTS (4)

234mm 130mm

15/16” UNO (2)

461mm





Motor Power Air flow Noise level Noise level Weight Order [kW/rpm] consumption [A] m3/sec 1 m [dB(A)] 7 m [dB(A)] [kg] code

ST80 1.1/930 3.38 4.04 72 55 77 ST80-415V-6pole

ST80 0.55/700 2.16 2.98 66 49 77 ST80-415V-8pole

ST80-415V



NoiseLevelIndicated noise level may vary + 3 dB(A). This is due to possible reflection from surrounding items, eigenfrequen-cies and the like. The noise measure-ments are carried out at half spherical spreading.

SEE SEPARATE DATA SHEETS ONOil pressure lossesOther modelsFor selection, installation and main-tenance refer to HP coolers data sheets


898mm

1” NPT (2)

577mm

0 50 100 150 200 250 300 3500.200

0.400

0.500

0.600

0.800

0.900



kW/˚CCooling performance

0.700

0.300

• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean

ST-ACCOOLINGSYSTEM 415voltsection Bpage 29

873mm 169mm

975mm

ø15 HOLES (4)

100mm

8 pole

6 pole





• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean


[rpm] [kW] m3/sec 1m [dB(A)] 7m [dB(A)] [kg] code

ST10A 3300 0.44 0.64 82 66 19 ST10A-HYD-Y

ST10A 2730 0.25 0.53 77 62 19 ST10A-HYD-Y

ST10A 1350 0.05 0.31 64 50 19 ST10A-HYD-Y

ST-HYDCOOLINGSYSTEM WITH HYDRAULIC MOTOR

ST10A-HYD-Y

390mm

0-ring plug

230mm

309mm

190mm

10 30 50 70 90 110 130 150 170

0.110

0.040

0.050

0.060

0.070

0.080

0.090

0.100

0.120




0.030

3300rpm

2730rpm

1350rpm





HydraulicMotorsThe following hydraulic motor sizes can be chosen: 6, 8, 11, 16, 19 and 27 cm3/rev.max, working pressure: 200-276 barPlease note that the max. number of revolutions indicated on the graphs must not be exceeded.See performance data sheet.

section Bpage 30

11/16” UNO (3x)

100mm

480mm

ø10 x 20 SLOTS (4x)





• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean

ST-HYDSYSTEM WITH HYDRAULIC MOTORST30A-HYD

10 30 50 70 90 110 130 150 170

0.110

0.040

0.050

0.060

0.070

0.080

0.090

0.100

0.120




0.030

2600rpm

2000rpm

915rpm






Motor Power Air flow Noise level Noise level Weight Order [rpm] [kW] m3/sec 1m [dB(A)] 7m [dB(A)] [kg] code

ST30 2600 1.15 1.71 89 72 29 ST30A-HYD-Y

ST30 2000 0.53 1.31 83 67 29 ST30A-HYD-Y

ST30 1350 0.16 0.92 73 58 29 ST30A-HYD-Y

ST30 915 0.05 0.64 65 51 29 ST30A-HYD-Y

Y=6, 8, 11, 16, 19 or 27cc

1315rpm

section Bpage 31

544mm

377mm

352mm

203mm

15/16” UNO (2)

130mm

487mm







ST50 2000 1.5 2.72 89 73 39 ST50-HYD-Y

ST50 1390 0.55 1.89 80 65 39 ST50-HYD-Y

ST50 915 0.18 1.17 70 57 39 ST50-HYD-Y

ST50-HYD

30 80 130 180 230 280 330

0.450

0.150

0.200

0.250

0.300

0.350

0.400

0.500




0.100

2000rpm

1390rpm

915rpm






• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean

ST-HYDSYSTEM WITH HYDRAULIC MOTOR section Bpage 32

716mm

554mm

383mm

234mm

15/16” UNO (2)

130mm

675mm






ST80-HYD

50 100 150 200 250 300 350

0.500

0.250

0.300

0.350

0.400

0.600




0.200






0.450

0.550

• Heavyduty

• Allsteelcooler

• Compactcooling


• Lownoise

• Testedat1500psi

• Easytoclean

ST-HYDSYSTEM WITH HYDRAULIC MOTORsection Bpage 33

0.650

0.700

690rpm

1800rpm

1500rpm

910rpm


ST80 1800 4.6 4.08 95 78 66 ST80-HYD-Y

ST80 1500 2.7 3.43 88 74 66 ST80-HYD-Y

ST80 910 0.61 2.07 77 64 66 ST80-HYD-Y

ST80 690 0.27 1.51 69 56 66 ST80-HYD-Y

Y=6, 8, 11, 16, 19 or 27cc

975mm

873mm

452mm

1” NPT (2)

169mm

898mm

ø15 HOLES (4)

100mm





ST STEEL COOLERS PRESSURE LOSS CHARTS

ModelsST10-80

0 50 100 150 200 250 300 350 l/min

100 200 300 400 500 600 700


10.0

8.0

6.0

4.0

2.0



Pressure Loss Chart

by this factor

0.0

1.0

2.0

3.0

4.0

6.0

5.0

7.0

8.0

∆ P(bar)

9.0

Oil Pressure Loss at (30cSt)

section Bpage 34

ST 70/80

ST 50

ST 30

ST 10


NOTES



Tf (tube fin) Coolers

These contain copper tubes and headers with aluminium plate fins. These coolers are a very cost effective option and come with rubber mounting blocks.

HE cooler

This is a highly efficient aluminium cooler panel with a maximum working pressure of 10 bar. These panels can be used in applications where there is an existing cooling air system such as in front of a radiator on a truck, ‘sandwiched’ in front of an existing cooling system, or to replace only the cooler panel from a common cooling system.

All Steel ST Coolers

These are high pressure and a very ‘strong’ cooler. Often used in applications where there is a risk of airside fin clogging. The fins are flat, widely spaced and easy to clean.

Replacement Coolers

These are a range that we have identified as common in the field. They are designed to bolt straight on with exact dimensions.

More detail on our ‘off the shelf’ range is listed in the following pages. Where possible we have nominated the performance of each cooler. Remember that performance is very much dependant on what cooling air flow is available.

If you don’t find it in the catalogue, please remember that we make, repair, rebuild and clean oil coolers, so ring us with any questions or queries.

Contents SECTION C page

TF (Tube fin) Coolers 1 to 9

HE Coolers 10

Replacement Coolers 11 to 14

ST Steel Coolers 15 to 18

Oil Pressure Loss ST Steel Coolers 19

section CC

OO

LER PA

NELS O

NLY

OIL COOLER PANELS

Oil cooler panels only, without the plenum, fan, motor, etc.

Included in the following pages are 10 bar rated aluminium coolers, 26 bar rated aluminium coolers, steel coolers, copper tube finned coolers, and a range of popular replacement coolers.





Connection Size

Weight

2.0

1.5

1.00.90.80.70.6

0.5

0.4

0.3 2 2.5 3 3.5 4 4.5 5 7.5 10 15

Multiply HEAT

REJECTION by this factor

CORRECTION CHART for AIR VELOCITIES otherthan5M/Sec

10 20 30 40 50 60 70 80 90

HEAT REJECTED

by the COOLER

in Kw HEAT REJECTION CURVE

TEMpERATURE DIFFERENCE in ˚C between OIL ENTERING THE COOLER and AMBIENT AIR.

OIL FLOW in litres

perminute

TF OIL COOLER DATA SHEET

PART No

HEAVY DUTY COPPER TUBESHIGH EFFICIENCY ALUMINIUM FINSIN-TUBE OIL TURBULATORS

Test pressure 300psi12/24v fan available

TYPICALPERFORMANCE

Oil Flow Rate Range Heat Rejection Range

L/Min KwBased on ∆T (E.OIL–E.AIR) 55˚C and AIR V. 5 m/s

Kg

10080

60504030

20

10

54

3

2

1 10 15 20 25 30 40 75 115 150

LPM

PSIOIL PRESSURE DROP CURVE

Tf 1430

1/2" npt

1.36

10 - 45 2 - 2.5

5.0

4.5

4.0

3.5

3.0

2.5

2.0

1.5

1.0

0.5

100 cSt

10 cSt

68 cSt

45

15

30

10

38

298

204

204

215


section Cpage 1





Connection Size

Weight

2.0

1.5

1.00.90.80.70.6

0.5

0.4

0.3 2 2.5 3 3.5 4 4.5 5 7.5 10 15

Multiply HEAT



10 20 30 40 50 60 70 80 90

HEAT REJECTED

by the COOLER



OIL FLOW in litres

perminute


PART No



TYPICALPERFORMANCE



Kg

10080

60504030

20

10

54

3

2

1 10 15 20 25 30 40 75 115 150

LPM


Tf 1446

1/2" npt

1.8

10 - 45 3 - 3.85

10

9

8

7

6

5

4

3

2

1

100 cSt

10 cSt

68 cSt

45

15

25

10

38

457

362

204

228


section Cpage 2





Connection Size

Weight

2.0

1.5

1.00.90.80.70.6

0.5

0.4

0.3 2 2.5 3 3.5 4 4.5 5 7.5 10 15AIR vELOCITY at COOLER in metres/second

Multiply HEAT



10 20 30 40 50 60 70 80 90

HEAT REJECTED

by the COOLER



OIL FLOW in litres

perminute


PART No



TYPICALPERFORMANCE



Kg

10080

60504030

20

10

54

3

2

1 10 15 20 25 30 40 75 115 150

LPM


Tf 1454

3/4" npt

2.0

10 - 60 3.5 - 5.3

10

9

8

7

6

5

4

3

2

1

45

25

30

15

60

38

533

425

204

230


10

100 cSt

10 cSt

68 cSt

section Cpage 3





Connection Size

Weight

2.0

1.5

1.00.90.80.70.6

0.5

0.4


Multiply HEAT



10 20 30 40 50 60 70 80 90

HEAT REJECTED

by the COOLER



OIL FLOW in litres

perminute


PART No



TYPICALPERFORMANCE



Kg

10080

60504030

20

10

54

3

2

1 10 15 20 25 30 40 75 115 150

LPM


Tf 1645

3.0

15 - 90 4.7 - 6.2

10

9

8

7

6

5

4

3

2

1

100 cSt

10 cSt

68 cSt

30

15

45

90

60

38

457

336

305

338


section Cpage 4

3/4" npt





Connection Size

Weight

2.0

1.5

1.00.90.80.70.6

0.5

0.4


Multiply HEAT



10 20 30 40 50 60 70 80 90

HEAT REJECTED

by the COOLER



OIL FLOW in litres

perminute


PART No



TYPICALPERFORMANCE



Kg

10080

60504030

20

10

54

3

2

1 10 15 20 25 30 40 75 115 150

LPM


Tf 1662

1" npt

3.6

15 - 90 6.3 - 9.0

15.0

13.5

12.0

10.5

9.0

7.5

6.0

4.5

3.0

1.5

100 cSt

10 cSt

68 cSt

30

15

45

90

60

75

38

610

490

305

338


section Cpage 5





Connection Size

Weight

10 20 30 40 50 60 70 80 90

HEAT REJECTED

by the COOLER



OIL FLOW in litres

perminute


PART No



TYPICALPERFORMANCE



Kg

2.0

1.5

1.00.90.80.70.6

0.5

0.4


Multiply HEAT



Tf 1960

3/4" npt

5.21

20 - 75 9.25 - 12.5

20

18

16

14

12

10

8

6

4

2

10080

60504030

20

10

54

3

2

1 10 15 20 25 30 40 75 115 150

LPM


100 cSt

10 cSt

68 cSt

20

35

55

75

610500

458

482


38

section Cpage 6





Connection Size

Weight

2.0

1.5

1.00.90.80.70.6

0.5

0.4


Multiply HEAT



10 20 30 40 50 60 70 80 90

HEAT REJECTED

by the COOLER



OIL FLOW in litres

perminute


PART No



TYPICALPERFORMANCE



Kg

10080

60504030

20

10

54

3

2

1 10 15 20 25 30 40 75 115 150

LPM


Tf 11260

1" npt

7.0

20 - 120 11.5 - 16.5

25.0

22.5

20.0

17.5

15.0

12.5

10.0

7.5

5.0

2.5

100 cSt

10 cSt

68 cSt

20

40

120

80

610490

610

642


38

section Cpage 7





Connection Size

Weight

2.0

1.5

1.00.90.80.70.6

0.5

0.4


Multiply HEAT



10 20 30 40 50 60 70 80 90

HEAT REJECTED

by the COOLER



OIL FLOW in litres

perminute


PART No



TYPICALPERFORMANCE



Kg

10080

60504030

20

10

54

3

2

1 10 15 20 25 30 40 75 115 150

LPM


Tf 11561

11/4" npt

9.5

25 - 200 15.0 - 22.0

50

45

40

35

30

25

20

15

10

5

25

50

200

150

100

1008060504030

20

10

543

2

110 15 20 25 40 75 115 150 225 300 375

LPM

PSI 100 cSt

10 cSt

68 cSt

610475

762

800


38

section Cpage 8

OIL PRESSURE DROP CURVE





Connection Size

Weight

2.0

1.5

1.00.90.80.70.6

0.5

0.4

0.3 2 2.5 3 3.5 4 4.5 5 7.5 10 15

Multiply HEAT



5 15 25 35 45 55 65

HEAT REJECTED

by the COOLER

in Kw

HEAT REJECTION CURVE


OIL FLOW in litres

perminute


PART No



TYPICALPERFORMANCE



Kg

Tf 11577

1" npt

10.9

19 - 114 6.0 - 33.0

45

40

35

30

25

20

15

10

5

0

LPM

PSI OIL PRESSURE DROP CURVE

100 cSt

10 cSt

68 cSt

38

19

57

114

7695

38

762

641

762

795


section Cpage 9

60

50

40

30

20

10

020 40 60 80 100 120 140





MODEL No No1 No2 No3 No4 No5 No6 No7 No8 No9 No10 No11

MAX OIL fLOW (lit/min) 120 150 150 150 250 250 230 300 330 400 470

TYPICAL PERfORMANCE

Heat removed kW 5.5 7.1 9.9 13.7 16.0 20.4 24.5 34.0 42.1 49.8 60.2

Oil flow l/min 18 23 30 33 38 45 54 64 78 90 108

Oil temperature (inlet) ˚C 90 90 90 90 90 90 90 90 90 90 90

Cooling air flow kg/h 1100 1550 2600 3800 3300 4180 4870 5600 6750 7900 9650

Max. static pressure drop Pa 100 100 170 170 170 170 170 220 220 220 220

Ambient temperature ˚C 40 40 40 40 40 40 40 40 40 40 40

Test/max. working pressure bar 18/13 18/13 18/13 18/13 18/13 18/13 18/13 15/10 15/10 15/10 15/10

DIMENSIONS

B mm 264 336 293 379 393 450 436 382 454 539 639

C mm 248 248 348 398 398 448 548 612 612 612 612

D mm 50 50 50 50 63 63 63 94 94 94 94

E mm 289 289 389 439 439 489 589 659 659 659 659

F mm 334 334 434 484 492 542 642 737 737 737 737

G mm 289 361 318 404 418 475 461 407 479 564 664

H mm 314 386 343 429 443 500 486 432 504 589 689

I GII 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1 1

HE HIGH EFFICIENCY ALUMINIUM COOLERS

Oil pressure loss through the coolers at maximum flow rates @ oil viscosity of 30 cSt = 3 bar

section Cpage 10

70C=CORE

EF

709

12 3I (x3)

D

PLATE & BAR

B=

CO

RE

HG





REPLACEMENT OIL COOLERS

The cooler brazing process takes place in a temperature controlled nitrogen

atmosphere furnace. Coolers brazed using this new fluxless system do

not require any flushing or post-brazing treatment and do not suffer from

internal flux corrosion.

section Cpage 11

PORTS AREA VOL BSPP m2 litres

1” .065 1.17

AHTI 19

• Aonepiecebrazedaluminium cooler

• Veryhighefficiency

• Superiorcorrosionresistance

• Improvedworkingpressureratingto250psi

• Ruggedanddurable

THE HEAVY DUTY VERSIONTESTED TO OvER 300psi

296 mm

322 mm

20mm

63.5 mm

203 mm

370 mm

63.5 mm

8x11 x 16

½" BSPP 2X 1" BSPP

63mm

100 mm 51

mm

107 mm Dimensions in millimetres















section Cpage 12


1” .155 2.16

AHTI20



130.5 mm

20mm

121 mm

51 mm

229 mm

203 mm

504 mm

130.5 mm

8x11 x 16

3x1" BSPP

63mm

432mm

461mm










section Cpage 13


11/4” .329 3.82

AHTI21







25mm

140 mm

81mm

129 mm 51

mm

406 mm

685 mm193

mm

140 mm


63mm

16x11 x 16

81mm

3x1¼" BSPP

646mm

622mm










section Cpage 14


11/4” .560 5.80

AHTI22




• Improvedworkingpressure rating to 250psi




25mm

147 mm

152mm

231 mm

51 mm

484 mm

851 mm203

mm

147 mm

94mm

16x11 x 16

3x1¼" BSPP

152mm

800mm

823mm





STEEL OIL COOLERS• Heavy Duty • aLL SteeL • MaXIMuM StReNGtH • HIGH Heat tRaNSFeR• eaSy tO CLeaN • teSteD tO 1500 pSI • CaN Be paCKaGeD WItH FaN aND MOtOR

Oil flow rate range

PART No

Heat rejection range

Max.workingpressure

Weight

Connection size


0 50 100 150 200 250 300 350 4000.030


kW/˚C

EXAMPLE: With an oil flow at 200 l/min, oil temperature in at 80˚C and ambient air at 40˚C, with 6m/s of cooling air, from the graph the cooler will dissipate approximately 0.117kW/˚C which gives a heat dissipation of:

0.57kW/˚C x (80-40) = 4.68kW

ST 10A

8.5 kg

11/16"

10-140 l/min

2-7 kW

500 psi

0.050

0.070

0.090

0.110

0.130

0.150

0.170

305mm

331mm

458mm

116mm

342mm

50mm

COOLING PERfORMANCE

Performance curves at a given air velocity

388mmUNO

11/16” UNO (3x)

O-ring plug

12m/s10m/s

8m/s

6m/s

4m/s

2m/s

section Cpage 15

For this cooler in a complete package with fan and motor assembly, see data sheets on part numbers ST10A-AC, ST10A-HYD, ST10A-AC and ST10A-HYD in this catalogue.






Oil flow rate range


Max.workingpressure

Weight

Connection size

0 50 100 150 200 250

0.050


kW/˚C


0.2kW/˚C x (80-40) = 8kW

ST 30A

14.5 kg

15/16"

50-200 l/min

5-12 kW

500 psi

UNO

0.100

0.150

0.200

0.250

0.300

50mm

469mm

444mm

410mm 190mm

190mm

470mm415mm

508mm

Ø10 x 15 (6x)15/16” UNO

COOLING PERfORMANCE



0.000

12m/s

8m/s

6m/s

4m/s

2m/s

10m/s

section Cpage 16

PART No

For this cooler in a complete package with fan and motor assembly, see data sheets on part numbers ST30A-DC, ST30A-AC and ST30A-HYD in this catalogue.






Oil flow rate range


Max.workingpressure

Weight

Connection size


0 50 100 150 200 250 300

0.100


kW/˚C


0.38kW/˚C x (80-40) = 15.2kW

ST 50

24 kg50-250 l/min

10-25 kW

500 psi

0.150

0.200

0.250

0.300

0.350

0.400

0.450

0.500

0.550

0.600

589mm

575mm

664mm

594mm

652mm

675mm

178mm

178mm

178mm

637mm

Ø10x15 (8x)

50mm

COOLING PERfORMANCE


8m/s

6m/s

4m/s

2m/s

12m/s

10m/s

section Cpage 17

15/16" UNO

15/16” UNOPART No

For this cooler in a complete package with fan and motor assembly, see data sheets on part numbers ST10A-AC, ST50-DC, ST50-AC and ST50-HYD in this catalogue.






Oil flow rate range

PART No


Max.workingpressure

Weight

Connection size


0 50 100 150 200 250 300 3500.200


kW/˚C


0.57kW/˚C x (80-40) = 22.8kW

ST 80

32 kg

1" NPT

115-300 l/min

20-35 kW

500 psi

0.300

0.400

0.500

0.600

0.700

0.800

0.900

COOLING PERfORMANCE


8m/s

6m/s

4m/s

2m/s

12m/s

10m/s

718mm

657mm

793mm

765mm

273mm

Ø10x15 (6x)

50mm

98mm

1” NPT (2x)

725mm

section Cpage 18

273mm

815mm

For this cooler in a complete package with fan and motor assembly, see data sheets on part numbers ST70-AC, ST70-HYD, ST80-AC and ST80-HYD in this catalogue.





ModelsST10-80

0 50 100 150 200 250 300 350 l/min

100 200 300 400 500 600 700


10.0

8.0

6.0

4.0

2.0



Pressure Loss Chart

by this factor

0.0

1.0

2.0

3.0

4.0

6.0

5.0

7.0

8.0

∆ P(bar)

9.0

Oil Pressure Loss at (30cSt)

section Cpage 19

ST 70/80

ST 50

ST 30

ST 10

STEEL COOLERS PRESSURE LOSS CHARTS



PERTH PH: 08 9455 5933 FAX: 08 9455 5944 19 Tacoma Circuit, Canning Vale, Western Australia 6155

BRISBANE PH: 07 3375 1544 FAX: 07 3375 1566 18 Pradella Street, Darra, QLD 4076

EMAIL [email protected]

08 9455 5933

Please ring us if you can’t find what you need …

section DA

CC

ESSOR

IES: Fans, Valves/Thermo

Switches

ACCESSORIES

Contents SECTION D page

Thermal by-pass Valves 1-2

Thermostatic Fan Controls 3

12/24 volt Fans 4-6





INLET

OIL IN

TO

TANK

THERMALBY-PASSVALVEDATASHEET

• Divertsoilflowfrom

coolertoreservoir.

• Built-inautomatic

pressure relief.

• Idealforhydrostatic

drivecircuitsduetofast

warm-up,controlledfluid

temperatures and low

return line back pressure.

• Maximumflow225L/m

These thermal by-pass values are temperature responsive to modulate return oil flow between the oil reservoir

and the oil cooler. Oil is diverted to the reservoir until the shift temperature is reached, causing flow to begin

to the cooler. At the shift temperature plus 14˚C full oil flow is diverted to the cooler. An automatic built-in

pressure value protects against excessive oil pressure.

Alsoavailable •Pressurecheckvalves •ModulatingWaterFlowValves •ThermostaticFanSwitches •OilCoolers •Thermostaticpumpcontroller

Dimensions (mm) 138l x 90h x 67th

Connection sizes 16 SAE O RING 15/16" 12 UN-2B

PART NUMBER

1100-25 38˚C 52˚C 25psi

1100-50 38˚C 52˚C 50psi

1600-25 71˚C 85˚C 25psi

1600-50 71˚C 85˚C 50psi

START SHIfT TEMPERATURE

Valve opens diverting flow

to cooler

fULL SHIfT TEMPERATURE

Valve fully open diverting

full flow to cooler

PRESSURE RELEASE SETTING

automatic diversion of oil to reservoir at

TO

COOLER

section Dpage 1





Thermo-bypass

The ideal solution to ensure a minimum oil temperature

irrespective of the ambient temperature.

The thermo-bypass is connected parallel to the oil cooler and

will let the oil flow pass the cooler if the oil temperature is

below the closing temperature of the thermo-bypass. If the oil

temperature exceeds this temperature, the bypass closes and

oil flow is diverted through the cooler. The closing temperature

is 10˚C.

2WAYTHERMALBYPASSVALVE

ALSO AVAILABLE

3 way thermal by pass valves

pressure check valves

Modulating water flow valves

Thermostatic pump activators

Thermostatic fan switches

Oil coolers

The thermo-bypass is available with the following closing temperatures:

45˚C, 55˚C, 70˚C and 87˚C

Maximum oil flow 67 l/min.

Connections 1"

Maximum working temperature 120˚C

OILFLOW

COOLER

PRESSURECHECKVALVE

THERMO BY-PASS VALVE

section Dpage 2





THERMOSTATIC FAN CONTROL SWITCHES

These thermo-switches are used for the regulation of oil temperature

on installations where oil coolers with electric fans are used.

The switch should be fitted to the oil tank. However it can be fitted

to the oil cooler depending on the cooler model.

When the oil temperature exceeds the set point temperature of the

switch, the fan is activated. When the temperature falls to 11˚c below

this set temperature the fan is switched off again.

A relay must be fitted if the thermo-switch is exposed to current intensities which exceed:

12v DC MAX. 10.0 A

24v DC MAX. 5.0 A

120v AC MAX. 15.0 A

240v AC MAX. 10.0 A

277v AC MAX. 7.2 A

ALSO AVAILABLE

pressure check valves

Thermal by-pass valves

Modulating water flow valves

Thermostatic pump activators

Oil coolers

38˚C47˚C60˚C70˚C80˚C

Max working temp 120˚cSafety class IP65Thread 1/2” BSPP NORMALLY OPEN

Thermo switches are available with the following set point temperatures

section Dpage 3





12/24VOLTFANS

FanDiameter

PART No for12VENCLOSED MOTORHEAVY DUTYSAFETY FINGER GUARDLONG LIFEINDUCED FLOWThermostaticfancontrolswitchavailableasanoption(seeseparatedatasheet)

2.1Kgapprox.

1090111

PART No for24V

225mm

HEAVY DUTY FAN ASSEMBLY

Weight

Static Pressure Air flow Current input Air flow Current input [mm H2O] [m3/h] 12V [A] 12V [m3/h] 24V [A] 24V

0 1280 8.6 1300 4.5

5 1150 9 1200 4.8

10 1000 9.7 1060 5

15 700 10.2 790 5.1

20 500 10.3 530 5.2

25 340 10.5 380 5.4

30 200 11 240 5.6

35 – 11.2 150 5.8

Static pressure: 1mm H2O = 0.04 in. H2O Airflow: 1m3/h = 0.59 cfm

section Dpage 4

1090117

Ø247

94

4

54

84

1927.5

SEC A-A238

46˚

430±10

206

A

A

139

106

4 x Ø 8 HOLES

We have a large range of fans available.Contact us for different sizes.





12/24VOLTFANS

FanDiameter

ENCLOSED MOTORHEAVY DUTYSAFETY FINGER GUARDLONG LIFEINDUCED FLOWThermostaticfancontrolswitchavailableasanoption(seeseparatedatasheet)

2.5Kgapprox.

1090108

305mm


Weight

Static Pressure Air flow Current input Air flow Current input [mm H2O] [m3/h] 12V [A] 12V [m3/h] 24V [A] 24V

0 2750 16.5 2900 9.4

5 2450 15 2700 9.3

10 2100 16 2400 9

15 1600 17 2000 9.4

20 1000 17.8 1300 9.6

25 700 18.5 950 10

30 450 19 700 10.3

35 450 20 450 10.8


430±

10

90˚

Ø340

21˚

6˚40'

60˚

Ø337

10

95.5

331

573.5

6

323315

section Dpage 5

1090110

PART No for12V

PART No for24V






12/24VOLTFANS

FanDiameter

ENCLOSED MOTORHEAVY DUTYLONG LIFEINDUCED FLOWThermostaticfancontrolswitchavailableasanoption(seeseparatedatasheet)

2.3Kgapprox.

1090107

1090106

385mm


Weight

Static Pressure Air flow Current input Current input [mm H2O] [m3/h] [A] 12V [A] 24V

0 4000 18.5 9.3

5 3450 19.7 10.0

10 2900 20.1 10.2

12.5 2650 20.9 10.2

15 2350 20.2 10.2

17.5 2000 20.2 10.1

20 1600 19.5 9.8

25 850 19.5 9.6

30 - 19.2 9.6


414

88

126

28

19 48

400

206.5

358

430±

10

A

A45˚

90˚

40531

section Dpage 6

PART No for12V

PART No for24V



NOTES


distributor catalogue - alliedheattransfer.com.au

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