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Dispersing and Mixing Technology Dispersing Technology in the Laboratory System MEGATRON ® MT 3000 - Inline Homogenizer, HighEnd Line KINEMATICA AG LAB Scale continuous In-Line / Recirculating MEGATRON DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA R

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Dispersing and Mixing Technology

Dispersing Technology in the LaboratorySystem MEGATRON® MT 3000 - Inline Homogenizer, HighEnd Line

KINEMATICA AG

LAB Scale continuous

In-Line / Recirculating

MEGATRONDISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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Quick coupling for the Working ChamberA unique quick coupling system allows to mount or change the working chamber easily.

MEGATRON® System MT 3000 - powerful, efficient, low noise

Speed regulation with visual speed indicationWith the drive unit MEGATRON® MT 3000, stepless rotor speeds up to 30 000 rpm can easily be adjusted (depending on the chosen dispersing generator and the product to be treated) and read out from the visual speed indication.

Lab Scale Quantities, Continuous In-Line / Recirculating applicationsThe Rotor/Stator principle for dispersing equipment, originally invented by KINEMATICA, has become the accepted standard for homogenizing, dispersing and emulsifying worldwide.

The MEGATRON® MT 3000 HighEnd System is the smallest available continuous working In-Line/Recirculating homogenizing system with scale up possibility at comparable tip speeds and a throughput capacity of approx. 10 to 15 l/min. This unit, with its unique features, will improve already known applications and enter new areas of applications. This will be achieved by much higher tip speeds i.e. by adjustable rotor speeds up to 30‘000 rpm. Thus results will be obtained with even finer and smaller droplets/particles down to approx. 1 µm depending on the properties of the processed media.

The MEGATRON® MT 3000 processor will mostly be installed to a recirculating system as an alternative way of batch processing.The main advantage of the MEGATRON® MT 3000 lab system is the possibility of simulating later pilot plant or production on a laboratory scale. These tests can be done with a minimum amount of product and energy. The MEGATRON® MT 3000 Rotor/Stator Homogenizer disperses, emulsifies and reduces the size of solid particles, droplets and gas bubbles down to a few microns or less.

High FlexibilityThe ideal processor configuration is selected from a choice of three different generators to be installed into the working chamber.A single mechanical seal is used in the working chamber which is cooled and lubricated by the product. In addition there is a connection to a non-pressure back-up cooling quench with a small container as a fail-safe device. The rotor/stator shear generators are designed for efficiency and longevity. The combination of high tip speed of the rotor and the specific design of the entire generator, result in higher shear forces and greater throughput.

The MEGATRON® MT 3000 Dispersing System is a unique superior design with the following standard features:

800 Watt powerful drive unit with a wearless three phase highfrequency motor for continuous operation controlled by a frequency inverter, connection to a standard 230 V wall socketelectronic speed regulation and stabilization

Soft-Start and thermal overload protection (PTC)

variable, stepless speeds up to 30 000 RPM with visual indication

noise level lower than <75 dB(A)

In-Line working chamber with single mechanical seal and quench system and NW8 tube olives as standard inlet/outlet connections (others on request)3 different Dispersing Generators, easily interchangeable

all parts in contact with the product are made of electropolished stainless steel 316LPermanently lubricated, high temperature resistant, high speed ball bearings

Large collection of recirculating systems with dispersing vessels and accessories CE label

MEGATRON® MT 3000 Inline Homogenizer drive and control unit

Working Chamber MEGATRON® MTO 3000 Q with quench container, built-in dispersing generator and NW8 tube olive connections

Example of a working tank for a recirculating system, connectable to the MEGATRON® MT 3000

MEGATRON® System MT 3000 - dispersing with Know-How

MEGATRON® Dispersing Generators

Different Dispersing Generators are available for the MEGATRON® MT 3000 system as standard and can be chosen according to the application to achieve the best result.

MEGATRON® Generator (MTG) Type

MTG 20/2 MTG 30/2 MTG 30/4

Stator/Rotor-Ø 20 mm / 15.4 mm 30 mm / 24 mm 30 mm / 26 mm

Tip speed (max.) 25.0 m/s 35.0 m/s 34.0 m/s

Throughput approx. 10 l/min (depends on the processed media)

approx. 15 l/min (depends on the processed media)

approx. 15 l/min (depends on the processed media)

Application examples dispersing and mixing of particles in liquid

suspending, crushing, wet milling, extracting

preparing of samples for extraction and decomposition of organic material

intensive mixing

and many others...

dispersing and mixing of particles in liquid

suspending, crushing, wet milling, extracting

preparing of samples for extraction and decomposition of organic material

intensive mixing

and many others...

producing fine suspensions and emulsions

dissolving of solids

gasses solutions

separates fibers and cellular material in very small particles

extractions

wet milling of solids

and many others...

Order-No. Order-ID Description13010001 MT 3000 / 230V / CH Drive, control unit, Working chamber13010002 MT 3000 / 230V / EU Drive, control unit, Working chamber13010003 MT 3000 / 115V Drive, control unit (inkl. Transformator),

Working chamber

13032001 MTO 3000 Q Working chamber

13031020 MTG 20/2 Dispersing Generator13031030 MTG 30/2 Dispersing Generator13031031 MTG 30/4 Dispersing Generator

Order information for system MEGATRON® MT 3000

You know your application but you‘re not sure which dispersing system is the right one for you?Then please contact our application specialists who will assist you to find the best solution for [email protected]

Complete continuous In-Line/Recirculating Systems - Your Small Processing PlantThe real benefit of a homogenizer is enhanced when offered as a complete working system which includes all necessary peripherical accessories. We can complement your MT 3000 with circulating tubes and working tanks. These items can be chosen from our standard program. They are available as complete sets made of glass or stainless steel, with or without cooling/heating jackets. They can also be built according to your specific requirements. Superb Swiss workmanship gives you precision parts with the surface finish required in the food and pharmaceutical industries. We would be glad to send you our applications questionnaire which covers all important points.

Certain applications, e.g. chemical reactions, can only be accomplished successfully if the components are mixed right inside the generator. This is possible by adding a manifold which allows injecting of fluids or gas straight into the center of the generator. This prevents the single components coming into contact with each other and, therefore, eliminates the risk of pipe blockage and uncontrolled reactions.

Scale-UpThe MEGATRON® MT 3000 is the smallest unit available for continuous In-Line/Recirculating processes. KINEMATICA offers a complete series of continuously working In-Line/Recirculating processors suitable for throughputs up to 150‘000 l/h. The test results obtained with the laboratory unit can be used as a reliable data source for a scale-up step to the larger MEGATRON® pilot plant and production machines.

Further Accessories and recirculating systems on request.

Dispersing- and Mixing Technology

Dispersing Technology in the LaboratoryDispergiertechnik im Labor

KINEMATICA AG

System REACTRON® RT 1 / RT 2 - Lab Reactors Labor-Reaktoren

REACTRONDISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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Luzernerstrasse 147a Tel. +41-41-259 65 65CH-6014 Littau / Lucerne Fax +41-41-259 65 75Switzerland e-Mail [email protected] web www.kinematica.ch

KINEMATICA AGDispersing- and Mixing Technology

Represented by / Vertreten durch:

A wide range of products with the finest solution for every application, matched by the superior quality of all components make KINEMATICA a world leader for Dispersing and Mixing technology.

With Keen Eyes ...Development knows no rest at KINEMATICA. Our systems are constantly upgraded to reflect the state-of-the-art technology and the needs of the market. KINEMATICA has always had a keen eye for major advances, as proved by various patents.The rotor/stator principle for dispersing technology was conceived and developed at KINEMATICA and has become the world standard.

... For Your NeedsApplications for Dispersing/Homogenizing Technology are always on the increase. KINEMATICA continually creates new areas of processing applications based on innovations. We do not neglect the human factor as it is exemplified by the noise reduction of our high-speed systems.

Please, get in touch with us, our local appointed agent or your preferred dealer. We will be pleased to supply more details or arrange for a personal demonstration of our POLYTRON® and MEGATRON® systems.

Finest Solutions ... worldwide !

Homogenizing- and Dispersing TechnologyInline- und Batch-Prozessors for Pilot Plant- and Production

MEGATRON

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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POLYTRON

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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REACTR

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DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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BIOTR

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DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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POLYMIX

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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KINEMATICA AGDispergier-und Mischtechnik

Dispersing Technology for Laboratory and Pilot PlantBatch- and Inline-Dispersing equipment

MEGATRON

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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POLYTRON

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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REACTR

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DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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BIOTR

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DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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POLYMIX

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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KINEMATICA AGDispergier-und Mischtechnik

Reg-No.12

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Eine breite Produktpalette mit der optimalen Lösung für jede Applikation, sowie der hohe Qualitätsstandard aller Systemteile machen KINEMATICA zum weltweit führenden Unternehmen im Bereich der Rotor/Stator-Dispergier- und Mischtechnik.

Mit offenen Ohren...KINEMATICA entwickelt die Systeme laufend weiter und bringt sie konzeptionell und konstruktiv auf den neuesten Stand der Technik. Denn KINEMATICA hat die Ohren noch nie vor dem verschlossen, was unerhörte Fortschritte bringt - davon zeugen auch verschiedene Patente.So hat sich das von KINEMATICA entwickelte Rotor/Stator-Dispergierprinzip weltweit durchgesetzt und bewährt.

... für Ihre BedürfnisseDie Einsatzbereiche der Rotor/Stator-Dispergiertechnik erweitern sich ständig. Das nicht zuletzt deshalb, weil KINEMATICA durch Innovationen, wie erhöhte Umfangsgeschwindigkeiten, neue Arbeitsgebiete und neue Applikationen erschliesst - ohne dabei menschliche Aspekte zu vernachlässigen. Erinnert sei an das Bemühen um die Geräuschminderung am Arbeitsplatz.

Wenden Sie sich an uns. Gerne senden wir Ihnen weitere Unterlagen oder führen Ihnen unsere POLYTRON®- und MEGATRON®-Systeme vor.

Feinste Lösungen ... weltweit !

POLYTRON® Dispergier-Aggregate sind aus rostfreiem Edelstahl 1.4435 (316L) ge-fertigt, elektropoliert und sind auch zugelas-sen für die Verarbeitung von Lebensmitteln.Die standardmässige Doppellagerung der Rotorwelle stellt eine grösstmögli-che Laufruhe sicher, ermöglicht die ho-hen Rotor-Drehzahlen von bis zu 40‘000 min-1 und die daraus resultierenden hohen Umfangsgeschwindigeiten von bis zu ca. 50 m/s. Herz des POLYTRON® Dispergier-Aggregates ist immer der Rotor/Stator-Dispergierkopf, auch Generator genannt.Ausgefeilte Generatorgeometrien für eine grosse Bandbreite an Anwendungen im Bereich Homogenisieren, Dispergieren, Emulgieren, etc. sind bei der KINEMATICA verfügbar und können jeweils für die ent-sprechenden Aufgaben ausgewählt wer-den.In unseren REACTRON® RT 1 und RT 2 Laborreaktoren kommen POLYTRON® Dispergier-Aggregate vom Typ G (mit Gleitring-dichtung) zum Einsatz, die ei-nen hermetischen Verschluss des Reaktorgefässes bzw. den Vakuumbetrieb ermöglichen.

Angetrieben werden die POLYTRON® Dispergier-Aggregate mit POLYTRON® Dispergiergeräten aus unserem Standard-Laborprogramm. Auch Ihre bestehenden KINEMATICA Dispergiergeräte können so einfach in die REACTRON® Systeme eingebunden wer-den.Die Antriebssysteme PT 2100 und PT-K sind universell für Aufgaben von wenigen Millilitern bis zu 2000 ml bzw. 3000 ml ein-setzbar. Sie überzeugen durch einfache Bedienung, starke Motoren und Drehzahlen bis 30‘000 min-1. Zusammen mit den POLYTRON® Dispergier-Aggregaten, die schnell und ohne weiteres Werkzeug an die Antriebe gekuppelt werden, wird das Produkt im Reaktorbehälter im Mikrobereich feinst be-arbeitet.

POLYMIX® Rührwerke stellen bei den REACTRON® Systemen die Makrovermischung des Produktes im Reakorbehälter sicher. Zum Einsatz bei den Laborreatoren kommt unser Laborrührwerk PX-SR 90 D: gros-ser Drehzahlbereich, grosses Dauerdreh-moment, LED-Drehzahlanzeige, Überlast- und Überhitzungsschutz. Die Erweiterbarkeit wird bei unseren REACTRON® Systemen gross geschrieben. So sind etwa Temperiereinrichtungen inkl. Thermostat/Cryostat, Temperaturmessung und -regelung und Vakuumeinrichtungen inkl. Vakuumpumpe und Vakuumcontroller bei uns erhältlich.

Rufen Sie uns einfach an. Unser Verkaufs- und Anwendungsteam wird Sie gern bera-ten.

POLYTRON® dispersing aggregates are made from stainless steel 1.4435 (316L), electric polished and can be used also for food processing.The double bearing of the rotor shaft is a KINEMATICA standard, ensures quiet run-ning, allows high rotor speeds up to 40‘000 rpm and therewith it makes sure that extre-mely high tip speeds up to 50 m/s are rea-ched for what POLYTRON® dispersing ag-gregats are known.Heart of a POLYTRON® dispersing aggre-gate is always the rotor/stator dispersing head, called generator.A speciality of KINEMATICA are technical sophisticated generator geometries for a wide range of homogenizing, dispersing, emulsifying, etc. applications. Depending on the application and the pro-duct the most suitable dispersing aggrega-te can be chosen.POLYTRON® dispersing aggregates of type G (with mechanical seal) are used for our REACTRON® RT 1 and RT 2 lab re-actors. They ensure air tightness of the re-actor vessel and allows working with va-cuum.

The dispersing aggregates are driven by our standard lab POLYTRON® dispersing drive units.Also your existing KINEMATICA drive units can be integrated in the REACTRON® sy-stems.The all-purpose drive systems PT 2100 and PT-K can be used for lab tasks from a few milliliters up to 2000 ml, respective-ly 3000 ml. They convince with easy hand-ling, powerful motors and speeds up to 30000 rpm.Together with the POLYTRON® dispersing aggregates, which are easily coupled to the drive unit without further tools, the pro-duct in the reactor vessel will be processed at the finest level in the micro scale range.

POLYMIX® stirrers, as a component of the REACTRON® system, ensure the macro mixing of the product in the reactor vessel.For our laboratory reactors our lab stirrer PX-SR 90 D has been chosen with the fol-lowing features: large speed range, high torque, LED display, blocking and overhea-ting protection.

Our REACTRON® systems can be exten-ded to different degrees.For example temperature control systems including thermostat / cryostat, temperatu-re measuring and regulation or vacuum sy-stems including vacuum pump and vacuum controller are available at KINEMATICA.

Call us. Our sales and applications de-partement would be glad to assist you fin-ding the best solution.

POLY

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2120

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POLY

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4G

POLYTRON® PT 2100

POLYTRON® PT-K

POLYMIX® PX-SR 90 D

Process ControlDevices

Prozess-Steuerungen/Regelungen

Know-how in details / Know-How im Detail

Parts-Information / Informationen zu den einzelnen TeilenPart / Teil

Description Beschreibung

Telescopic stand RT 2 mounted on a stable H-foot, anodized. Carries the reactor vessel the reactor top cover and the stirring drive unit.

Teleskop-Stativ RT 2 auf stabilem eloxiertem H-Fuss zur Aufnahme des Reaktorgefässes, des Reaktordeckels und des Rührantriebs.

Reaktor vessel RT 2 made from borosilicat glass with cooling/heating jacket (quick couplings for heating/cooling circulation) and screw secured outlet valve . Max. working volume approx. 2000 ml.

Reaktorgefäss RT 2 mit Kühl-/Heizmantel (Schnellkupplungen für Kühl/Heiz-Kreislaufanschluss) aus Borosilikat-Glass und verdrehsicherem Auslassventil. Maximales Arbeitsvolumen ca. 2000 ml.

Reaktor top cover RT 2 made from stainless steel 1.4435 (V4A) with built in anchor stirrer (with and w/o PTFE scraper) and 4 x 1 1/2“ tri-clamp connections for e.g. the homogenizing unit, a funnel, temperature sensor, etc.

Reaktordeckel RT 2 aus rostfreiem Edelstahl 1.4435 (V4A) mit integriertem Ankerrührer (mit/ohne Abstreifer aus PTFE) und 4 x 1 1/2“ Tri-Clamp Anschlüssen zur Aufnahme von z.B. Dispergiergerät, Zufülltrichter, Temperatursonde, etc.

Stirring unit POLYMIX® PX-SR 90 D with digital display, digital regulation for constant speeds, stepless speed control, blocking and overheating protection.

Rührantrieb POLYMIX® PX-SR 90 D mit Digitalanzeige, digitaler Regelung zur Konstanthaltung der stufenlos einstellbaren Drehzahlen. Überlast- und Überhitzungsschutz.

Homogenizing unit POLYTRON® PT-K with power control unit PCU 8S and stepless speed control. Equipped with the dispersing agggregate POLYTRON® PTA 30/4G with mechanical seal. Diameter of the stator 30 mm.

Dispergiergerät POLYTRON® PT-K mit Drehzahlsteller PCU 8S und stufenlos einstellbaren Drehzahlen. Ausgerüstet mit dem Dispergier-Aggregat POLYTRON® PTA 30/4G mit Gleitringdichtung. Statordurchmesser 30 mm.

Further Info and Accessories on request / Weitere Informationen und Zubehör auf Anfrage

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Parts-Information / Informationen zu den einzelnen TeilenPart / Teil

Description Beschreibung

Telescopic stand RT 1 mounted on a stable H-foot, anodized. Carries the reactor vessel the reactor top cover and the stirring drive unit.

Teleskop-Stativ RT 1 auf stabilem eloxiertem H-Fuss zur Aufnahme des Reaktorgefässes, des Reaktordeckels und des Rührantriebs.

Reaktor vessel RT 1 made from borosilicat glass with cooling/heating jacket (tube clip connections for heating/cooling circulation). Max. working volume approx. 1000 ml.

Reaktorgefäss RT 1 mit Kühl-/Heizmantel (Schlaucholiven für Kühl/Heiz-Kreislaufanschluss) aus Borosilikat-Glass. Maximales Arbeitsvolumen ca. 1000 ml.

Reaktor top cover RT 1 made from stainless steel 1.4435 (V4A) with built in anchor stirrer (with and w/o PTFE scraper) and 4 x NS 29/32 retainer holes for e.g. the homogenizing unit, a funnel, temperature sensor, etc.

Reaktordeckel RT 1 aus rostfreiem Edelstahl 1.4435 (V4A) mit integriertem Ankerrührer (mit/ohne Abstreifer aus PTFE) und 4 x NS 29/32 Bohrungen zur Aufnahme von z.B. Dispergiergerät, Zufülltrichter, Temperatursonde, etc.

Stirring unit POLYMIX® PX-SR 90 D with digital display, digital regulation for constant speeds, stepless speed control, blocking and overheating protection.

Rührantrieb POLYMIX® PX-SR 90 D mit Digitalanzeige, digitaler Regelung zur Konstanthaltung der stufenlos einstellbaren Drehzahlen. Überlast- und Überhitzungsschutz.

Homogenizing unit POLYTRON® PT 2100 with electronic regulation, stepless speed control and speed indication on the speed knob. Equipped with the dispersing agggregate POLYTRON® PT-DA 2120/2G with mechanical seal. Diameter of the stator 20 mm.

Dispergiergerät POLYTRON® PT 2100 mit elektronischer Regelung, stufenlos einstellbaren Drehzahlen und Drehzahlskala auf dem Drehzahlknopf. Ausgerüstet mit dem Dispergier-Aggregat POLYTRON® PT-DA 2120/2G mit Gleitringdichtung. Statordurchmesser 20 mm.

Further Info and Accessories on request / Weitere Informationen und Zubehör auf Anfrage

REACTRON® Lab Reactor Systems / Labor-Reaktor SystemeKINEMATICA ist führender Anbieter von Homogenisier- und Mischgeräten auf der Grundlage unserer Rotor / Stator-Technologie.Bereits für kleinste Mengen im Labor ab 0.1 ml bis zu Produktionsgrössen von 150 t/h ha-ben wir die passende Lösung zur Hand, um Ihre Aufgaben im Bereich Homogenisieren, Dispergieren, Emulgieren, Suspendieren, Nassmahlen und Mischen zu erfüllen.Unsere POLYTRON® und MEGATRON® Homogenisier- und Mischprozessoren be-arbeiten Ihr Produkt schnell und zuverlässig („Zerkleinerung“ und „Mikro-Mischen“).

KINEMATICA ist auch ein Spezialist für die Auslegung und Herstellung von kompletten Anlagen. Unsere REACTRON® Systeme bestehen aus Prozessbehältern (ein- und mehrwandig, Standard- und kundenspe-zifische Auslegungen), Rührsysteme für das Makro-Mischen (z.B. mit Ankerrührer), POLYTRON® / MEGATRON® Homogenisier- und Mischsysteme für die Zerkleinerung und das Mikro-Mischen, Verrohrungen, Prozesssteuerungen und weiterführendes Zubehör in Abstimmung mit dem Kunden, dem Produkt und dem Verfahren.REACTRON® Systeme sind für Batch- und Semi-Batch-Verfahren erhältlich mit Arbeitsvolumen von 1 Liter bis mehreren hundert Litern. Diese können komplett kun-denspezifisch ausgelegt werden

Die System REACTRON® RT 1 und REACTRON® RT 2 sind modular aufge-baute Laborreaktoren zur Optimierung und Reproduzierung chemischer Reaktions-, Misch-, Dispergier- und Homogenisierpro-zesse im Labormassstab.

Einige Anwendungsbeispiele:

• Herstellung von Cremen, Lotionen, Emulsionen

• Pharmazeutische oder kosmetische Produkte

• Suspendieren von Feststoffen in Flüs-sigkeiten (z.B. flüssige Polymere)

• Dispergieren von feinen Feststoffen in Flüssigkeiten or geschmolzene Phasen

• Suspendieren von Additiven und festen Polymeren in Mineralöle

• Nassmahlen und Dispergieren von Feststoffen, Fasern, sehnigem Material, Geweben, Zellen in Flüssigkeiten

• Herstellung von chemischen Rohstoffen und Feinchemikalien

• Herstellung von Milchprodukten und Diät-Nahrungsmitteln

• Polymerisationen• Extrahieren von Enzymen aus Biomasse• und viele weitere

Gerne diskutiert unsere Verkaufs- und Anwendungsabteilung mit Ihnen Ihre Homogenisier-, Misch- und Nassmahlauf-gaben im Labor-, Pilotanlagen- und Produk-tionsbereich.Zusammen arbeiten wir Ihnen die feinste Lösung passend zu Ihrer Anwendung aus.

REACTRONDISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

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RT 1 (1000 ml) RT 2 (2000 ml)

Technical Data / Technische DatenMin. working volume (stirring unit)Min. Arbeitsvolumen (Rühreinheit) 250 ml

Min. working volume (homogenizer unit)Min. Arbeitsvolumen (Dispergiereinheit) 450 ml

Max. working volumeMax. Arbeitsvolumen 1000 ml

Max. temperatureMax. Temperatur 90-230°C

Vacuum (pressure range)Vakuum (Druckbereich) 25 mbar / on request

Speed range stirrer PX-SR 90 DDrehzahlbereich Rührer PX-SR 90 D 50 - 2000 rpm (min-1)

Speed range/tip speed homogenizer PT 2100Drehzahlbereich/Umfangsgeschwindigkeit Dispergiergerät PT 2100

11000 - 30000 rpm (min-1)

Telescopic strokeHub Teleskopstativ 211 mm

Dimensions (WxHxD) mmAbmessungen (BxHxT) mm 400 x 695 x 425

WeightGewicht 28 kg

Material wetted by product Produktberührende Materialien

1.4435 (V4A),Viton

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KINEMATICA is the leading manufacturer of homogenizing and mixing equipment based on our technology of rotor/stator dispersing principles.Starting at smallest lab volumes of 0.1 ml up to production dimensions of 150 t/h we have the suitable equipment configuration on hand to solve your homogenizing, dis-persing, emulsifying, suspending, wet mill-ing and mixing task.Our POLYTRON® and MEGATRON® homogenizing and mixing processors treats your product at the finest level in shortest time (“down sizing” and “micro mixing”).

KINEMATICA is also a specialist for design-ing and manufacturing of complete plants.Our REACTRON® systems consist of processing tanks (single or multi-walled, standard design or complete customer and product specific), stirring system for macro mixing (e.g. anchor stirrer with drive unit), POLYTRON® / MEGATRON® homog-enizing system for down sizing and micro mixing, piping, process control and further specific equipment in accordance with the customer, the product and the process.

REACTRON® systems are available for batch and semi-batch operation with vol-umes starting with 1 liter up to several 100 liters. They can be designed and manufac-tured according to customer and applica-tion specifications.

The REACTRON® RT 1 and the REAC-TRON® RT 2 systems are modular con-cepted lab reactors for optimizing and reproducing chemical, mixing, dispersing and homogenizing processes in lab scale.

Some application examples:

• Producing of cremes, lotions, emulsions• Pharmaceutical or cosmetical products• Suspending of solids in liquid media

(e.g. liquid polymers)• Dispersing of fine solids into a liquid or

molten phase• Suspending of additives and solid poly-

mers in mineral oils• Wet milling and dispersing of solids,

fibers, stringy materials, tissues, cells into fluids and polymers

• Producing of chemical raw material and fine chemicals

• Producing of diary products and diet food

• Polymerisations• Extracting of encymes from bio masses• and further more

Get in contact with our sales and applica-tions departement to discuss your homog-enizing, mixing, wet milling and complete plant tasks for lab, pilot plant and produc-tion.Together we will work out the finest solution to suit your application.

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REACTRON® RT 1 (standard)REACTRON® RT 1 (Standard)

REACTRON® RT 5 (customer specific)REACTRON® RT 5 (Kundenauslegung)

REACTRON® RT 10 (standard)REACTRON® RT 10 (Standard)

REACTRON® RT 50 (customer specific)REACTRON® RT 50 (Kundenauslegung)

REACTRON® RT 150 (customer specific)REACTRON® RT 150 (Kundenauslegung)

Technical Data / Technische DatenMin. working volume (stirring unit)Min. Arbeitsvolumen (Rühreinheit) 450 ml

Min. working volume (homogenizer unit)Min. Arbeitsvolumen (Dispergiereinheit) 1100 ml

Max. working volumeMax. Arbeitsvolumen 2000 ml

Max. temperatureMax. Temperatur 90-230°C

Vacuum (pressure range)Vakuum (Druckbereich) 25 mbar / on request

Speed range stirrer PX-SR 90 DDrehzahlbereich Rührer PX-SR 90 D 50 - 2000 rpm (min-1)

Speed range/tip speed homogenizer PT-KDrehzahlbereich/Umfangsgeschwindigkeit Dispergiergerät PT-K

5000 - 28000 rpm (min-1)

Telescopic strokeHub Teleskopstativ 264 mm

Dimensions (WxHxD) mmAbmessungen (BxHxT) mm 400 x 845 x 425

WeightGewicht 37 kg

Material wetted by product Produktberührende Materialien

1.4435 (V4A),Viton

Dispersing Aggregate PT-DA 2120/2G, Anchor stirrer and temperature sensor

Dispergier-Aggregate PT-DA 2120/2G, Ankerrührer undTemperatursonde

Dispersing Aggregate PTA 30/4G, Anchor stirrer and temperature sensor

Dispergier-Aggregate PTA 30/4G, Ankerrührer undTemperatursonde