DISKUS Double Face Grinding MachinesDDS - XR Series

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DISKUS WERKE SCHLEIFTECHNIK GMBH

DVS GROUP – Machine. Tool. Production.

Headquartered in Dietzenbach near Frankfurt (Main), Germany, DISKUS WERKE Schleiftechnik GmbH has been pioneering the face grinding and double face grinding technologies - still referred to as »DISKUS grinding by the industry« - since 1911.

DISKUS WERKE Schleiftechnik is a leading supplier of CNC instal-lations for the machining of flat and parallel surfaces. Assisted by the proprietary IONIC18 measuring and control unit and other means, the face grinding machines of DISKUS WERKE excel in top-level precision and high metal removal performance.

DISKUS designs tailored tools or the appropriate technological extensions in a joint effort with the other member companies of the DVS GROUP.

The DVS GROUP is made up of ten machining companies focussing on the turning, gear cutting and grinding technologies. The DVS GROUP has more than 1,000 employees worldwide and is one of the leading system suppliers for machines, tools and production solutions for the machining of vehicle powertrain components before and after hardening. The DVS GROUP is comprised of the following divisions: DVS Machine Tools & Automation: Manufactures and sells high-precision machine tools, automation equipment and the associated services. DVS Tools & Components: Develops, manufactures and sells customised machine components, tools and abrasives. DVS Production: Operates DVS machine tools for the series production of components for passenger cars and commercial vehicles.

Double face grinding

Face grinding

THROUGH-FEED GRINDING

THROUGH-FEED PLUNGE GRINDING

CONTINUOUS THROUGH-FEED PLUNGE GRINDING

PLUNGE GRINDING

Particularly suitable for large batch sizes•

Highly fl exible application•

Good for medium batch sizes•

Highly fl exible application•

Ideal for large sizes•

Medium to large batch sizes•

Particular fl exibility for sensitive parts•

Suitable for large sizes•

Small to medium batch sizes• Highly fl exible application• Suitable for large sizes and strict quality requirements•

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THE PERFECT GRINDING METHOD to face any challenge

In DDS - XR series machine, a transfer disc moves the workpieces through the grinding zone. This method allows thecoplanar grinding of workpieces of very different shapes. Depending on the machine confi guration, four different grinding methods are available. This makes the DDS - XR series the ideal candidate for machining a broad range of workpieces at top-level quality in a fl exible and economic manner. Its small footprint and an operating panel on just one side facilitates an automated setup of the grinding machine while leaving the option of manual loading for small batches.

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DDS-XR – DISKUS technology COMPACT. EFFICIENT. ACCURATE.

Triangular shape provides maximum machine rigidity•

Directly driven motor spindles on linear guides for •

top-quality grinding•

16 CNC-controlled axes for short setup times•

Service-friendly & long life due to central greasing mechanism•

Compact design supports fl exible concepts of automation•

High machine availability•

Machine DDS 457 XR/E DDS 600 XR/E DDS 750 XR/E

Grinding wheel diameter, mm 457 600 750

Cutting speed, m/s 32 / 64 (CBN) 32 / 64 (CBN) 32 / 64 (CBN)

Feed rate, mm/s 20 - 240 20 - 240 20 - 240

Grinding width, mm 8 - 205 8 - 250 8 - 405

Grinding height, mm 0,8 - 80 0,8 - 80 1 - 80

Max. driving power per spindle, kW max. 29 67 67

Approx. gross weight, kg: 10.000 14.000 14.000

Footprint, mm L 3.300 3.300 3.300 W 3.100 3.500 3.500 H 2.800 3.000 3.000

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AUTOMATION – key to HIGH PRODUCTIVITY

DISKUS WERKE SCHLEIFTECHNIK‘s double face grinding machines are noted for their tremendously fast cycle rates and, thus, their high capacity. In order to optimallyutilise this potential, all DISKUS automation solutions are tailored to specifi c process needs and customer requirements. The DDS-XR automation series ranges from simplestacking magazines to fully automatic loading by robotic arms.

Manual loading

Vibrating conveyor Articulated robotic arm

Stacking magazine

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Over 100 YEARS of face grinding EXPERIENCE – from pump vanes to connection rods.

From small to large – from thin to voluminous - diversity and fl exibility characterise the coplanar machining scope of DISKUS WERKE SCHLEIFTECHNIK.

Diamond & corundum - face grinding wheels by NAXOS-DISKUS – from highly effi cient tohighly accurate.

Grinding tools of DISKUS machines are subject tovarying precision, hardness and economic effi ciency requirements depending on the part to be face ground.

DISKUS teams with NAXOS-DISKUS Schleifmittelwer-ke to design the grinding tool perfectly suited for anyprocess according to customer preferences.

Diamond

CBN

Mass production of fl at parts

Pump manufacturing components

Workpieces made of carbon, ceramics, carbide, brass, special alloys

Corundum

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DISKUS IONIC18 – Processes under control for 100% RELIABILITY

•Processmonitoringforconsistentmachiningresults•In-processadjustmentofthegrindingworkinprogress•Enhancedprocessreliability

Reliable processes and a consistent machining quality are a must where grinding aims to implement a zero defects strategy. This is exactly what DISKUS WERKE SCHLEIFTECHNIK developed the IONIC18 process control computer. It com-municates with the machine control unit to detect non-conforming workpiece tolerances caused by grinding wheel wear or other reasons and readjusts the distance between the grinding wheels without stopping the process, thus ensuring consis-tent machining results.

DST

-201

5.09

-V1-

ENG

BUDERUS Schleiftechnik | www.buderus-schleiftechnik.deInnenrundschleifen – Außenrundschleifen – Gewindeschleifen – HartdrehenI.D. grinding – O.D. grinding – Thread grinding – Hard turning

DISKUS WERKE Schleiftechnik | www.diskus-werke.dePlanseiten-Schleifen – Doppel-Planseiten-Schleifen – SonderbearbeitungFace grinding – Double face grinding – Special machining

PITTLER | www.pittler.deVertikal-Drehbearbeitungszentren & Pick-up-Systeme – Verzahnen in der KomplettbearbeitungVertical turning center & Pick-up systems – Gear cutting for complete machining

PRÄWEMA | www.praewema.deVerzahnungshonen/-schleifen – Verzahnungsfräsen – Anspitz-/HinterlegungsfräsenGear honing – Gear grinding – Hobbing/Fly-cutting – Chamfering

WMS Werkzeugmaschinenbau Sinsheim | www.wms-sinsheim.deService-Dienstleistungen – Generalüberholungen – Reparatur von BaugruppenMaintenance – Machine Retrofit – Repairs

WMZ Werkzeugmaschinenbau Ziegenhain | www.wmz-gmbh.deDreh- & Kombinationsbearbeitung wellenförmiger Bauteile – MotorspindelnTurning & Combined machining of shafts – Motor spindles

DVS Tooling | www.dvs-tooling.de Werkzeuglösungen für das PRÄWEMA LeistungshonenTooling solutions for PRÄWEMA Power Honing

NAXOS-DISKUS | www.naxos-diskus.deKonventionelle Schleifwerkzeuge – CBN & DiamantwerkzeugeConventional grinding tools – CBN & Diamond tools

DVS Technology & DVS Production | www.dvs-technology.deDVS Technologien in der Serienfertigung für PKW-KomponentenDVS Technologies in mass production for passenger car components

FRÖHLICH CNC Production | www.cnc-froehlich.deDVS Technologien in der Serienfertigung für Nutzfahrzeug-KomponentenDVS Technologies in mass production for commercial vehicle components

DVS Technology America, Inc. | www.dvs-technology.com DVS Sales & Service in USA, Canada & Mexico

DVS Technology (Shenyang) Co., Ltd. | www.dvs-technology.comDVS Sales & Service in China

Mitglieder der DVS GROUPMembers of DVS GROUP

DVS MACHINE TOOLS & AUTOMATION

DVS TOOLS & COMPONENTS

DVS PRODUCTION

DVS INTERNATIONAL SALES & SERVICE

DISKUS WERKE Schleiftechnik GmbHRobert-Bosch-Straße 11D-63128 Dietzenbach-Steinbergwww.diskus-werke.de

Tel +49 (0) 6074 48402-0Fax +49 (0) 6074 48402-36Mail vertrieb@diskus-werke.de

www.dvs-gruppe.com