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DISCOVER THE HIDDEN POTENTIAL

DIAP USER GUIDEVersion 2.2 - August 2019

Change logThe below table gives you a brief overview of the changes made in each version. Only major changes are listed. If major changes are made to several sections, this will be indicated with ‘Major change’ and each single change will not be included.

Version Description of change1.0 First version uploaded1.1 Minor changes added2.0 DIAP add-on - OEE added, minor changes to remaining sections added2.1 Changes to section 2. Layout changed.2.2 Minor change to section 2.2.3.1 regarding supply to terminals 49 and 50.

Section 1.4.3 Technical Specifications revised.

DIAP User Guide - Version 2.2 - August 2019


Table of Contents

1. DIAP Introduction ................................................................................51.1 About this user guide ................................................................................................................. 51.1.1 Purpose of this user guide ..................................................................................................................... 51.2 About DIAP ................................................................................................................................. 51.2.1 Typical applications ................................................................................................................................ 51.3 Before you begin ....................................................................................................................... 61.3.1 Unpacking and inspecting .................................................................................................................... 61.4 Technical overview .................................................................................................................... 61.4.1 Package content ..................................................................................................................................... 61.4.2 Front view .................................................................................................................................................71.4.3 Technical Specifications....................................................................................................................... 81.5 Planning ...................................................................................................................................... 91.5.1 Items and tools required for installation ........................................................................................... 91.5.2 Further requirements ........................................................................................................................... 91.6 Support........................................................................................................................................ 9

2. Installation Guide .............................................................................. 102.1 Installation..................................................................................................................................102.1.1 Mounting the DIAP on a DIN rail ........................................................................................................102.1.2 Wiring ........................................................................................................................................................ 112.2 Connecting to PLCs, sensors and robots .............................................................................122.2.1 Power supply ......................................................................................................................................... 122.2.2 Ethernet connection ........................................................................................................................... 122.2.3 I/O connection ...................................................................................................................................... 132.2.3.1 Sensor power supply ........................................................................................................................................................... 132.2.3.2 Digital inputs and outputs .................................................................................................................................................. 132.2.3.3 Analog inputs ........................................................................................................................................................................ 142.2.3.4 CAN-bus ................................................................................................................................................................................. 142.2.3.5 RS485 / PROFIBUS-DP ....................................................................................................................................................... 152.3 Connecting to cloud and dashboard .....................................................................................162.3.1 Factory default configuration ............................................................................................................. 162.3.2 External communication settings .................................................................................................... 162.3.3 Checking communication status ..................................................................................................... 162.4 Cautions and warnings ...........................................................................................................172.5 Security .....................................................................................................................................172.6 Intended use .............................................................................................................................17

3. Data Access – Basics ........................................................................ 183.1 DIAP dashboard ........................................................................................................................183.1.1 Login .......................................................................................................................................................... 183.2 Navigation .................................................................................................................................193.2.1 Main page ............................................................................................................................................... 193.3 Configuring a DIAP in DIAP dashboard ...............................................................................203.3.1 DIAP Details - Basic .............................................................................................................................203.3.2 DIAP Details - Wi-Fi .............................................................................................................................213.3.3 DIAP Details - 4G .................................................................................................................................213.3.4 DIAP Details - VPN .............................................................................................................................223.3.5 DIAP Details - ETHERNET ................................................................................................................22


Table of Contents

3.4 Connecting devices to your DIAP .........................................................................................233.4.1 Connecting a PLC ................................................................................................................................233.4.1.1 PLC - Details ............................................................................................................................................................................ 233.4.2 Defining data from a PLC .................................................................................................................253.4.2.1 Tag details (NAME OF PLC) ...............................................................................................................................................263.4.3 Connecting a sensor .......................................................................................................................... 273.4.3.1 Sensor details (Standalone sensors) ...............................................................................................................................283.4.4 Connecting a robot ............................................................................................................................293.4.4.1 Robot details ..........................................................................................................................................................................293.4.5 Clone a DIAP ........................................................................................................................................ 313.5 Setting up a dashboard ..........................................................................................................323.5.1 Create a new dashboard ...................................................................................................................323.5.2 Add widget ........................................................................................................................................... 333.5.2.1 Add widget - Gauge ............................................................................................................................................................ 343.5.2.2 Add widget - Line chart ..................................................................................................................................................... 353.5.2.3 Add widget - Alarms ........................................................................................................................................................... 373.5.2.4 Add widget - Real-time data settings............................................................................................................................. 383.5.2.5 Add widget - Counter ........................................................................................................................................................ 393.5.3 Adjust your dashboard ......................................................................................................................40

4. Data Access – Advanced ................................................................. 414.1 User settings ..............................................................................................................................414.1.1 Add / edit user ........................................................................................................................................ 414.1.2 Groups ....................................................................................................................................................424.2 Alarms .......................................................................................................................................434.2.1 Alarm definition .................................................................................................................................... 434.3 Administration .........................................................................................................................454.3.1 Security log ............................................................................................................................................454.3.2 Event log ...............................................................................................................................................464.3.3 User profile ...........................................................................................................................................464.3.4 Smartphones ........................................................................................................................................ 474.3.5 Export data ...........................................................................................................................................484.3.6 Updates .................................................................................................................................................484.4 DIAP application .....................................................................................................................49

5. DIAP Add-on - OEE application ...................................................... 505.1 In general ..................................................................................................................................505.2 Getting started ........................................................................................................................505.2.1 Overall dashboard design .................................................................................................................505.2.2 User rights .............................................................................................................................................515.2.3 Entering stop causes ..........................................................................................................................515.2.4 Defining unit settings ........................................................................................................................525.3 OEE dashboards ......................................................................................................................545.3.1 Overview ................................................................................................................................................545.3.2 Order report .........................................................................................................................................555.3.3 Period report ........................................................................................................................................ 575.3.4 Production status ................................................................................................................................59


Introduction

1. DIAP Introduction

1.1 About this user guideCongratulations on the purchase of DIAP.

These instructions will help you become familiar with the product. Please observe the safety regulations of the individual countries. Careful handling of DIAP will increase its service life and reliability.

1.1.1 Purpose of this user guideThis user guide is part of the product and is only valid for the DIAP gateway, dashboard and application. The user is obligated to always use the newest version of the user guide. The newest version of the guide is avail-able on our website: www.diap.online.

Please read this user guide carefully and follow the instructions provided in the guide as it contains important information for installing and operating your DIAP.

We recommend that all personnel using the DIAP gateway, dashboard and/or application have access to the user guide.

1.2 About DIAPThe Data Intelligence Analysis Platform (DIAP) is an Industry 4.0 platform for collecting and analyzing production data. The information collected by the DIAP gateway can be visualized via the DIAP dashboard and/or the DIAP application using computers, tablets or smartphones.

DIAP is able to collect data from PLCs, external sensors and industrial robots. All collected data is stored in a secure, password-protected cloud database. The DIAP dashboard gives you a detailed overview of your produc-tion via both historical and real-time data.

1.2.1 Typical applicationsDIAP is a tool for manufacturing companies and system integrators to gain knowledge about machines, robots and production processes. By having access to both real-time and historical data, you are able to make quick, fact-based decisions and to plan long-term optimization projects.

DIAP lets you monitor the status of your equipment, analyze specific focus areas and optimize historically ineffi-cient processes.

DIAP is designed for all types of production environments. The gateway is easily mounted on the DIN rail in the electrical cabinet, and the collected data is stored securely in the cloud or on a local database.

Typical DIAP applications are:

• Machine and equipment monitoring• OEE measurings• Predictive maintenance• Asset tracking• Quality management• Maintenance optimizations

http://www.diap.online


Introduction

1.3 Before you begin

1.3.1 Unpacking and inspectingCarefully open the package and ensure that all items are included (see section 1.4.1 Package content).Inspect all items for damage. In case any of the included items have been damaged during transport, please contact your distributor to arrange a replacement. Repack all items and return the entire package to the distributor according to the agreement made. All packing material must be disposed in accordance with local rules and guidelines.

1.4 Technical overview

1.4.1 Package contentTogether with your DIAP, a number of additional items are included. The following content is included in the package:

Standard content

Optional content, if ordered

1. DIAP Gateway

2. Breakout box

3. Power connector

4. Wi-Fi antenna

5. Ethernet cable

6. Flat ribbon cable

1 2 3

4

5

6

1. Whip antenna

2. 4G sim-card

1 2


Introduction

1. Indicators for power and internet2. Connection of Wi-Fi, Bluetooth and 4G antennas3. I/O connectivity4. Power supply5. USB6. Ethernet (the second port is optional)7. HDMI8. SIM and SD card

1.4.2 Front view

DIAP gateway

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Introduction

1.4.3 Technical Specifications

Power Supply

DimensionsHeight 185 mm

Width 53 mm

Depth 128 mm

Standard weight 700 g

Computing and StorageProcessor i.MX6 Quad 800 mHz

System memory 2 GB DDR3 RAM

Internal hard disk 120 GB SSD

uSD 1 slot

Wi-FiCertified FCC, ETSI, TELEC

IEE standard 802.11a/802.11b/802.11g/802.11n

Operation frequency 2.4 GHz, 5 GHz

External antenna Yes

No. of ports 1 (2)

Transmission rate 10/100/1000 Mbit/s

Ethernet

BluetoothCompliance Bluetooth 4.1

Bluetooth LE support Yes

External antenna Yes

No. of outputs 2

Output voltage “1” 24 VDC

Output voltage “0” 0 VDC

Current limit 600 mA

Input voltage 24 VDC (18-30 VDC)

Power consumption 20 Watts max

Consumption (rated) 600 mA at 24 VDC

Consumption, max 850 mA at 24 VDC

Digital Inputs & OutputsNo. of inputs 8

Input voltage, rated 24 VDC

Input voltage “0” <7.8 VDC

Input voltage “1” >12 VDC

No. of inputs 4

Input range 4-20 mA (0-20 mA)

Analog Inputs

Input resistance 250 ohm

Resolution 12 bit

Sampling time 1 msOther BussesCAN 2 ports

RS485 1 port

USB 2 ports (standard 2.0)

I2C 1 port

Cellular Data4G 800/900/1800/210/2600 MHz

3G 900/2100 MHz

2G 900/1800 MHz

PLC Scan RateScan rate Every 100 ms

GSM module according to European standards. Module can be changed, if required.

EnvironmentalOperating temp. 0 to +60 degrees Celcius

Relative humidity 95% non-condensing

Altitude Up to 2000 m

Protection marking IP20

Storage temp. -40 to +80 degrees Celcius


Introduction

1.5 Planning

1.5.1 Items and tools required for installationThe following items are required for installation but are not included in the DIAP package. Please make sure to have them available before starting installation.

• 24VDC Power Supply Unit

1.5.2 Further requirementsThe DIAP gateway is suitable for indoor installation only in accordance with protection class IP20.

1.6 SupportIn case you experience any problems with setting up or using the DIAP platform, please do not hesitate to contact your local distributor.

On www.diap.online you will also be able to find a list of frequently asked questions as well as contact information for the DIAP support team. If needed, the support team will be able to access your DIAP remotely to assist you with any issues.

http://www.diap.online


Installation Guide

2. Installation Guide

2.1 InstallationAs a general rule, the DIAP is installed in the electrical cabinet.

2.1.1 Mounting the DIAP on a DIN railThe gateway can be mounted on the following DIN rails:

• DIN rail according to EN 60715 TH35-15• DIN rail according to EN 60715 TH35-7.5

The gateway should be installed vertically with the power connector at the top.

1

2

3

DIN Rail Mounting

1 DIN Rail Clip

2 DIN Rail Spring

3 DIN Rail

Step 1:Clip the DIAP Gateway onto the DIN rail as shown in the figure to the left.

1. DIN rail clip2. DIN rail spring3. DIN rail

Step 2:The DIAP Gateway should be mounted on the DIN rail as shown in the figure to the left.

To dismount the gateway, pull the gate-way’s DIN rail clip out. Tilt the bottom part of the unit out, push the unit up and pull it away from the DIN rail.


Installation Guide

2.1.2 WiringConnect the DIAP gateway to a 24 VDC power supply. The gateway turns on as soon as it is connected to a power supply.

The power connector is used as illustrated below:

DIAP power connector


Installation Guide

E l t r o n i c

D I A P

Ethernet Switch

PLC PLC

Ethernet Connectivity

Breakout BoxEthernet Switch

PLC Sensor Robot

I/O Connectivity

Wi-Fi/BT/BLE Connectivity

PLC Sensor Sensor

Robot

Profi

bus/CAN

-bus

CAN

-bus

2.2 Connecting to PLCs, sensors and robotsDIAP is able to connect to PLCs, sensors and industrial robots using connectivity via ethernet, I/O or Wi-Fi/Bluetooth/Bluetooth LE - see the drawing below. Please find further instructions in the following sub-sections.

2.2.1 Power supplyConnect the power supply in the following way:

2.2.2 Ethernet connectionDIAP comes with an Ethernet cable which can be used for direct connection to a PLC or for connection via a switch.You can configure the Ethernet connection via the DIAP web client. Please see the instructions in section 3.3.5.

DIAP connectivity options

DIAP power connector


Installation Guide

2.2.3 I/O connectionDIAP can be connected to PLCs, sensors or industrial robots via I/O connectivity. A breakout box is supplied together with the DIAP. Please pay attention when connecting the DIAP via the breakout box and follow the below instructions thoroughly to avoid damaging the DIAP and other equipment.

The I/O board is galvanically isolated from the DIAP CPU. It is possible to supply power to the I/O board directly from the power supply of the machine/line or from the power supply of the DIAP CPU.

The terminals on the breakout box are placed in the following way:

324VOUT

624VOUT

1224VOUT

924VOUT

15ISO-5VI2C

18ISO-SDA

21ISO-SCL

24ISO-GND

27 30 3324VOUT

3624VOUT

42IO-LINK-I/Q

39IO-LINK-L+

45IO-LINK-L-

48IO-LINK-Q/C

2DI-O

5DI-1

11DI-3

8DI-2

14DI-4

17DI-5

20DI-6

23DI-7

26DO-0

29DO-1

32AI-0+

35AI-1+

41AI-3+

38AI-2+

44RS485-A

47RS485-B

50L+

1GND

4GND

10GND

7GND

13CAN1-H

16CAN1_L

19CAN2_H

22CAN2_L

25GND

28GND

31A-GND

34A-GND

40A-GND

37A-GND

43RS485-DEM

46RS485-GND

49L-

2.2.3.1 Sensor power supply

Please note that 24V DC must be applied to terminal 50 (+24V sensor interface supply) with reference to terminal 49 (+24V supply GND) for the sensor interface to be functional.

2.2.3.2 Digital inputs and outputs

It is possible to connect up to 8 digital sensors of the type PNP directly to the DIAP.

Terminal # Signal2 Digital input 05 Digital input 18 Digital input 211 Digital input 314 Digital input 417 Digital input 520 Digital input 623 Digital input 726 Digital output 029 Digital output 11 Digital GND4 Digital GND7 Digital GND10 Digital GND25 Digital GND28 Digital GND

3 +24V supply for sensors6 +24V supply for sensors9 +24V supply for sensors12 +24V supply for sensors33 +24V supply for sensors36 +24V supply for sensors49 +24V supply GND50 +24V sensor interface supply


Installation Guide

2.2.3.3 Analog inputs

It is possible to connect up to 4 analog sensors (4-20 mA) directly to the DIAP. Both 2-wire and 3-wire sensors can be connected.

Terminal # Signal32 Analog input 035 Analog input 138 Analog input 241 Analog input 331 Analog GND34 Analog GND37 Analog GND40 Analog GND

Example of connection of 2-wire analog sensor:

Example of connection of 3-wire analog sensor:

2.2.3.4 CAN-bus

DIAP is equipped with two CAN-bus connections. Bus termination is performed with jumpers.

Terminal # Signal13 CAN 1 HIGH16 CAN 1 LOW19 CAN 2 HIGH22 CAN 2 LOW


Installation Guide

2.2.3.5 RS485 / PROFIBUS-DP

The isolated RS485 / PROFIBUS-DP is connected using the following terminals.

Terminal # Signal44 RS485-A47 RS485-B43 RE485-DEM46 RS485-GND


Installation Guide

2.3 Connecting to cloud and dashboardA computer or tablet with internet browser and a connection to the internet is needed to access the DIAP dashboard and start visualzing and using the collected data. Please see section 3 Data Access - Basics for information on how to use the DIAP dashboard for online data access.

2.3.1 Factory default configurationThe default internet configuration of your DIAP is either WiFi, 4G or ethernet, as agreed with your distributor. Please contact your distrubutor if you are in doubt of the default internet setting of your DIAP(s).

2.3.2 External communication settingsIn order to use the DIAP in online mode you need to set up rules in your firewall. Allow access for the website speci-fied in your introduction letter as well as port 8883 (MQTT) and port 443 (TLS).

2.3.3 Checking communication statusOn the DIAP gateway, a power button and a connectivity button are used to show the status of the DIAP and the communication status.

The various LED options are described below.

POWER BUTTON

LED on DIAP running without errorsLED heartbeat DIAP running but with errors in settingsLED off DIAP not correctly started / turned off

Press the power button once to restart DIAP.Press and hold the power button for 5 seconds to shut down DIAP.

CONNECTIVITY BUTTONLED blinking DIAP trying to connect to cloudLED on DIAP connected to cloudLED heartbeat DIAP unable to connect to cloudLED off DIAP turned off

Press and hold the connectivity button for 5 seconds to reset the settings to the last known functioning configuration.

LED blinking

LED heartbeat

LED heartbeat


Installation Guide

2.4 Cautions and warningsMake sure that the power supply matches the specifications in section 2.1.2 Wiring. Do not attempt to open, modify or rebuild the DIAP in any way. Any such changes may void the warranty.

2.5 SecurityDIAP has been designed with data security as a first priority. The DIAP software is based on a highly stable and se-cure Linux kernel which is updated on a regular basis.

In order to ensure the continuous security of the DIAP platform, it is important that you install all available software updates. Updates will be released on a regular basis and made available under Updates in the DIAP Dashboard menu. Please also refer to section 4.3.6.

We recommend installing available updates within 2 weeks of their release. Please note that updates must be in-stalled in chronological order.

2.6 Intended useDIAP is to be used for the purposes described in the DIAP documentation and sales material. Any other use shall be considered as not being in conformity with the specifications for intended use, and the manu-facturer cannot accept any liability whatsoever for subsequent loss or damage.


Data Access - Basics

3. Data Access – BasicsIn this section, we will show you how to login to the DIAP dashboard, connect your DIAP(s), PLCs, sensors and robots and actively start benefitting from your data collection.

Furthermore, you will get a basic introduction on how to create your first dashboards.

For instructions on the use of the remaining functionalities in the DIAP dashboard, please refer to section 4 Data Access – Advanced.

3.1 DIAP dashboardTo access the DIAP dashboard, open a web browser and enter the URL specified in your introduction letter.

3.1.1 LoginIn your introduction letter, you will also find your login details.

11. Enter your email and password in the rele-

vant fields and press Login.

2. When you have logged in for the first time, click on the person icon / your name to add your personal information.

3. Select Change Password to select a pass-word of your own. PLEASE NOTE! If two-factor authentication has been acti-vated, you will receive a text message or email with a code to enter after entering your password.

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3.2 Navigation

3.2.1 Main pageThe main page of the DIAP dashboard includes the menu shown below.

The menu is divided into 3 main areas:

1. Dashboard Main See your main dashboard Designer Create new dashboards

2. Settings Users Control user settings and create new users DIAPs Connect DIAPs and relevant sensors, PLCs and robots (DIAPs)Groups Create user groups Alarms Set up alarms

3. Administration Security Log See login details for a defined period of time Event Log Get an overview of events User profiler Adjust your user profile Smartphones Connect smartphones or tablets Export data Export data from specified devices and for specific time periods Updates Check for available updates



3.3 Configuring a DIAP in DIAP dashboardWhen you have logged into DIAP dashboard, added your personal details and changed your password, you are now ready to configure your DIAP(s) and start collecting data.

1. Description Enter a description of your DIAP. Your DIAP has a fixed serial number which cannot be changed. However, you can use this field for entering a relevant description of the DIAP to be able to tell it apart from other DIAPs. The description will be displayed together with the serial number on your dashboard when select-ing data sources.

2. Status The field is set to Active per default. Only change this setting if you want to discon-nect your DIAP. Remember to click Save changes when done.

1. Under Settings, click DIAPs in the main menu.

2. Click the pencil icon to set the connection type (WiFi, 4G, Ethernet etc.).

Clicking the pencil icon will open the window shown below.

In the following tabs, you select how your DIAP is to communicate, ie. via Ethernet, WiFi or 4G (additional purchase).

The setup of each single communication type is explained in the subsequent sections.

You can select one or more options depending on your needs and the available network.

3.3.1 DIAP Details - Basic

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To set up Wi-Fi connection correctly, follow the below instructions carefully.

1. SSID Enter the name of the network that you want to use. Make sure to write the name correctly (using block capitals, numbers etc.).

2. Password Enter the network password.

3. Static IP / Subnet mask / DNS / Gateway If you are using DHCP, you do not need to fill in these fields. If you choose to deactivate DHCP, enter the required information. Ask your IT ad-ministrator if in doubt.

4. DHCP Switched to Yes by default. Switch to No if you do not wish to use DHCP.

5. Enabled Switch to Yes if you want to use Wi-Fi.

Remember to click Save changes when done.

3.3.2 DIAP Details - Wi-Fi

1. APN If you have ordered a sim card together with your DIAP, enter m2m.tdc.dk. In this case, you do not need to fill in the remaining fields.

2. Login/Password/PIN/PUK If you are using another sim card provider than TDC, fill in the remaining fields with the information provided with your sim card.

3. Enabled Toggle the button to Yes if you want to use 4G.

4. Grayed out fields The remaining grayed out fields are filled in automatically.


3.3.3 DIAP Details - 4G

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Currently not applicable.

1. Add new Click Add new to set up communication via Ethernet.

2. Name By default, this field will be filled in with ‘eth0’.

3. DHCP By default, DIAP is set up to communicate via DHCP. In this case, you do not need to fill in the remaining fields. If you want to use a static IP address instead of DHCP, switch the button to No, and enter the relevant information in the following 3 fields. Ask your IT Administrator if in doubt. PLEASE NOTE! If you deactivate DHCP, it is important that you set up your internet connection via Wi-Fi or 4G before clicking ‘Save changes’.

4. In the first window, toggle Enabled to Yes. Remember to click Save changes when done.

3.3.4 DIAP Details - VPN

3.3.5 DIAP Details - ETHERNET

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3.4 Connecting devices to your DIAPYou are now ready to configure the PLCs / sensors / robots from which your DIAP is to collect data.


2. Click the List icon to configure the items from which your DIAP is to collect data.

3. Click the button Add new PLC. This will open the window described in the fol-lowing section. Go through each step to connect a PLC.

3.4.1 Connecting a PLCFollow the below procedure to connect a PLC to your DIAP.

3.4.1.1 PLC - Details

1. PLC type Select the relevant PLC type in the drop-down menu, eg. SIMATIC S7-1200. If your specific PLC type is not available, please contact your distributor to have the PLC added on the list.

2. Protocol type Select the relevant protocol type (e.g. S7 if the PLC is connected via Ethernet).

3. Name Enter a relevant name. The name is us-er-defined and must describe the PLC to the users of the system.

4. IP Enter the IP address of the specific PLC.

5. Rack Enter the location of the PLC in the rack.

6. Slot Enter the slot of the PLC in the rack.

7. Location Enter the location of the PLC (e.g. Hall 4).

8. Description Enter a relevant description of the PLC in question (e.g. packing machine 3).

123456

789

10

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1112



9. Scan rate The rate at which data is collected in mil-liseconds. If you want to update your data once per second, enter 1000. Please note that the scan rate depends on the PLC in question, and that the rate entered here will apply to all tags under this PLC by default. The scan rate selected here is not used directly, but defines the default scan rate for all defined tags.

10. Stop tag Use the Stop tag and Stop value fields to stop data collection. The feature is useful e.g. if production is not running at night or data transfer is expensive. Select the tag that defines when data collection is to be stopped.

11. Stop value Select the value of the tag that stops data collection (e.g. Tag: Production stopped = 1).

12. Status Select whether the PLC is to be active or not.




3.4.2 Defining data from a PLCTo define the type of data that you want to collect from your PLC, go through the following steps.


2. Click the List icon of the DIAP in question to configure the items from which your DIAP is to collect data.

3. Click the name of the PLC or the arrow in the right side of the screen to collapse the menu.

4. Click the button Add new tag. This will open the window described in the following section. Go through each step to define the data to be collected.

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3.4.2.1 Tag details (NAME OF PLC)

1. Sensor type Select the relevant sensor type in the dropdown menu.

2. Digital/analog (for standalone sensors only) Select either digital or analog depending on the sensor type in question.

3. Name Enter a relevant name. The name is us-er-defined and must describe the sensor to the users of the system.

4. Comment Enter a comment, if relevant, to describe the sensor further.

5. Type Select sensor type. You can add a new sensor type by clicking the plus sign if the relevant type is not available.

6. Resource type Select resource type from the dropdown menu.

7. Data type Enter the data type from the dropdown list.

8. Start address Select the start address, e.g. 0-xx.

9. Length (Bytes) / Bit position Filled in automatically.

10. Scan rate (ms) The rate at which data is collected. If you want to update your data once per sec-ond, enter 1000. Please note that only 1 or 2 scan rates are recommended per PLC.

11. Multiplier Used for transforming data to a desired measuring unit. For example write 0.001 if you want to transform your data from mA to A.

12. Offset Used for calibration.

13. Status Select whether the Tag is to be active or not.


2345678

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101112



3.4.3 Connecting a sensorSensors are physically connected to the DIAP by means of the breakout box supplied with the DIAP. Please refer to section 2.2.2 for a detailed description of which terminals to use for connecting sensors via the breakout box.


2. Click the List icon of the DIAP in question to configure the items from which your DIAP is to collect data.

3. Click Standalone sensors or the arrow in the right side of the screen to collapse the menu.

4. Click the button Add new sensor. This will open the window described in the following section. Go through each step to define the sensor to be added. You also have the option of adding Default sensors by selecting Add default sensors. Here, you have the option of selecting either all sensors, all digital sensors or all analog sensors.

Follow the below procedure to connect a sensor to your DIAP.

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3.4.3.1 Sensor details (Standalone sensors)

1. Sensor type Select the relevant sensor type in the dropdown menu.

2. Digital/Analog Select digital or analog depending on the sensor in question.

3. Name Enter a relevant name. The name is us-er-defined and must describe the sensor to the users of the system.

4. Comment Enter a comment, if relevant, to describe the sensor further.

5. Type Select sensor type. You can add a new sensor type by clicking the plus sign if the relevant type is not available.

6. I/O Number Select the relevant I/O number on the breakout box. Please refer to the table and instructions in section 2.2.2.

7. Refresh rate (ms) The rate at which data is collected. If you want to update your data once per sec-ond, enter 1000.

8. Multiplier Used for transforming data to a desired measuring unit. For example write 0.001 if you want to transform your data from mA to A.

9. Offset Used for calibration of the sensor.

10. Only send changes By toggling the switch to Yes, data is only sent to the cloud when the value changes.

11. Status Select Active if you wish to collect data from the sensor.


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3.4.4 Connecting a robotFollow the procedure desribed below to start collecting data from a robot.



3. Click the button Add new robot. This will open the window described in the fol-lowing section. Go through each step to connect a robot.

3.4.4.1 Robot details

1. Robot type Select the relevant robot type in the drop-down menu.

2. Protocol type Select the relevant protocol for the robot in question.

3. Name Enter a relevant name. The name is us-er-defined and must describe the robot to the users of the system.

4. IP Enter the IP address of the robot. Check that the IP address is consistent with the IP address of the robot in question and that the robot is on the same network as the DIAP (can be checked by clicking the pencil icon for the DIAP in question).

5. Local port Enter the relevant network port.

6. Robot port Enter the robot port. Make sure that network ports of the DIAP and the robot match.

7. Location Enter a relevant description of the location of the robot. The description is user-de-fined and must describe the location to the users of the system in question (eg. assembly unit 3).

8. Description Enter a relevant description of the robot.

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The description is user-defined and must describe the robot to the users of the sys-tem in question (eg. robot 3).

9. Refresh Rate (ms) The rate at which data from the robot is collected. If you want to update your data once per second, enter 1000.

10. Stop tag Use the Stop tag and Stop value fields to stop data collection. The feature is useful e.g. if production is not running at night or data transfer is expensive. Select the tag that defines when data collection is to be stopped.

11. Stop value Select the value of the tag that stops data collection (e.g. Tag: Production stopped = 1).

12. Status Select Active if you wish to collect data from the robot.




3.4.5 Clone a DIAPIf you are setting up a new DIAP, you have the option of copying the entire set-up of an existing DIAP or parts hereof. This is useful if you have e.g. two production lines which are very similar and include the same or almost the same data collection points.



3. Click the button Clone DIAP. This will open the window shown below.

4. Select the DIAP to clone from in the box Source DIAP.

5. You have the option of cloning the entire DIAP setup or selecting single items. Single items can be selected simply by dragging and dropping blocks from Source DIAP to Target DIAP.

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3.5 Setting up a dashboardWhen you have set up your DIAP and connected PLCs, sensors and/or robots, you are ready to set up your first dash-board and actively start displaying and using the collected data.

3.5.1 Create a new dashboard

1. Under Dashboards, click Designer in the main menu.

2. Click Create new to set up a new dash-board.

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1. On the top menu line, click Add Widget.

2. Select the widget you wish to add from the list.

3. In the following sections, you will find a description of each single widget.

3.5.2 Add widgetTo display your collected data, you first of all need to select how to display it. This is done by adding a widget.Please note that you will not be able to set up any widgets if you have not completed the previous steps of this in-struction (connecting DIAP, PLC/Sensor/Robot and adding tags).

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Follow the steps below to set up the widget ‘Gauge’ on your dashboard.

1. DIAP Select the DIAP upon which you want to base your gauge.

2. PLC Select the relevant PLC / Sensor / Robot.

3. Tag Select the relevant tag.

4. Offset Set automatically.

5. Multiplier Set automatically.

6. Min. value Set the minimum value to be displayed.

7. Max. value Set the maximum value to be displayed.

8. Lower RED value Set a value below which the gauge will turn red.

9. Upper RED value Set a value above which the gauge will turn red.


3.5.2.1 Add widget - Gauge

The widget ‘Gauge’ provides you with an at-a-glance overview of e.g. sensors. By placing multiple gauges next to each other on a dashboard, you will quickly be able to identify discrepancies or irregularities.

Example of a Gauge showing humidity in percent at a certain time.

Example of the widget ‘Gauge’

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Follow the steps below to set up the widget ‘Line Chart’ on your dashboard.

1. Chart type Select the chart type you wish to display.

2. Retention period Set the period that you want the line chart to display.

3. Additional data Toggle the buttons on/off to show/hide additional data.

4. Add new tag Set a tag to define the data to be dis-played. Clicking the button opens a new window similar to the one in section 3.5.2.1 (see next page).

3.5.2.2 Add widget - Line chart

‘Line charts’ can be used for displaying historical data (e.g. within the last 5-10 minutes or within the last 2-3 months) from a sensor or PLC. Setting a fixed Y axis, will provide you with a good overview of the selected period and enable you to spot problems, if any.

‘Line charts’ is also very useful if you want to compare processes, data series or sensors. Finally, the widget can give you a live view of what is happening in your production right now.

You can modify your line charts with various minimum and maximum values depending on your specific needs.The example below shows a ‘Line Chart’ with color coded lines showing distance in mm to an object, humidity in per-cent, and temperature in degrees Celsius. The smart sensor has not yet registered any units.

Example of the widget ‘Line Chart’

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PLEASE NOTE! Use the toggle button in field Manual Y-axis val-ues to define the way the data is displayed. Toggle the button off if you want to base the chart on the incoming data, and toggle the but-ton on if you want to set up specific values for the data to be displayed.




Follow the steps below to set up the widget ‘Alarms’ on your dashboard.

When you have selected the widget ‘Alarms’ from the widget list, you will get an empty alarm window - see the example to the right - which is waiting for alarms from the DIAP. The widget will present alarms as they arrive in the system. Click the cogwheel in the top right corner to set the alarms to be displayed.

1. From date / to date Select the desired time period. If you wish to see live data only, leave these two fields empty.

2. Tag type Select the tag type for which you wish to set up an alarm (e.g. temperature, humid-ity etc.). If you wish to display alarms for a specific tag (e.g. temperature), only fill in Tag type and leave the remaining fields empty. If you wish to display specific alarms, specify the tags by filling in the other remaining fields.

3. DIAP Select the DIAP from which you want to display an alarm.

4. PLC Select the PLC from which you want to collect data.



3.5.2.3 Add widget - Alarms

With the widget ‘Alarms’, you can display alarms for selected PLCs, sensors etc.

The widget will provide you with a quick overview of the number and type of alarms that have appeared within a defined period of time. This will enable you to compare data and take preventive measures e.g. if certain alarm types appear often.

Please note that in order to add an alarm widget, you need to set up alarms under the menu item Alarms. Please refer to section 4.2 Alarms.

Example of the widget ‘Alarms’

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Follow the steps below to set up the widget ‘Re-al-time data settings’ on your dashboard.

1. Add new tag Click to define the tag from which you wish to display data. You can add as many tags as you like.


3.5.2.4 Add widget - Real-time data settings

You can use the ‘Real-time data settings’ widget to create a good overview of e.g. minimum and maximum values. The below example shows a tabular view of real-time data readings from various types of devices. You may find it advantageous to combine this widget with the widget ‘Line Charts’ on your dashboard.

Example of the widget ‘Real-time data settings’

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Follow the steps below to set up the widget ‘Re-al-time data settings’ on your dashboard.

1. DIAP Select the DIAP from which you want to display an alarm.

2. PLC Select the PLC from which you want to collect data.


4. Period Select the period from which you wish to display data. Choose between Today, Last 30 days and Past 365 days.


3.5.2.5 Add widget - Counter

Use the Counter widget to display a simple counter, e.g. to display the number of products passing a sensor. The widget provides you with a daily overview of the status of your production. In the example below, the widget shows the number of units detected by the inductive sensor.

Example of the widget ‘Counter’

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3.5.3 Adjust your dashboardWhen you have added the widgets you wish to display, you can adjust your dashboard to match your exact needs.

1. Move Move a widget by clicking on the black top bar and dragging the widget to the desired location.

2. Change settings Change the widget settings by clickling the cogwheel icon in the top right corner.

3. Save as picture Save a picture of the widget by clicking the picture icon in the top right corner.

4. Adjust size Adjust the size of the widget by clicking and pulling the bottom right corner of the widget.

5. Delete Delete the widget by clicking the cross in the top right corner.

6. Change name Change the name of the widget by dou-ble-clicking the name in the top black bar. Confirm the change by pressing the Enter key on your keyboard.

PLEASE NOTE!Always remember to save any changes made to a dashboard by clicking the Save button.


Data Access - Advanced

4. Data Access – AdvancedIn section 3, we introduced you to the DIAP dashboard basic settings used to start up your DIAP and start collecting and visualizing data. This section includes a description of the remaining items in the DIAP dashboard.

4.1 User settingsThe DIAP dashboard has two types of users - Operators and Administrators.Operators only have access to see the dashboards defined by the Administrator and to edit his/her user settings. In addition, Operators are allowed to export data and to install updates.

Administrators have access to all elements of the DIAP dashboard. The following section will therefore describe the options of an Administrator.

4.1.1 Add / edit user1. Add user

To add a new user, select Users under Settings in the main menu and click Add new.

2. View / change group settings By clicking the Group icon, you can see and change the groups that the user in question belongs to. Please refer to sec-tion 4.1.2 Groups for more information.

3. Edit user To edit an existing user, click the pencil icon next to the name of the user that you want to edit.

4. User details Enter the relevant information in the User details window.

5. User role Choose whether the user is Admin or Operator.

6. Status Activate or deactivate the current user.


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1. Add group To add a new group, select Groups under Settings in the main menu and click Add new.

2. Group details Select DIAPs and click filter.

3. Select visible sensors Select relevant sensors/tags.

4. Pick Users Select relevant users. Remember to click Save changes when done.

5. Activate / deactivate group Activate or deactivate groups by toggling the button under Status on/off.

6. Delete group Delete a group by clicking the red trash can icon.

4.1.2 GroupsYou can set up groups of DIAPs and/or users and connect them to each other in different ways.

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4.2 AlarmsTo monitor your production and / or machinery, you can set up alarms. The alarm functionality in the DIAP dashboard is very flexible. Alarms can be defined in a number of ways and on multiple levels depending on your specific produc-tion set-up and relevant needs and requests.

Alarms can be sent directly to selected users to ensure that stops and errors are addressed as quickly and efficiently as possible.

1. Alarm menu To set up a new alarm, select Alarms un-der Settings in the main menu.

2. Add new Click Add new.

4.2.1 Alarm definition1. Description

Enter a meaningful description of the alarm. Please note that the alarm can be read out aloud in the DIAP App and should therefore be named in English.

2. Tag type Select tag type. The list includes both predefined tags/sensors and specific tags defined by you. If you wish to display all alarms set up for a specific tag (e.g. temperature), only fill in Tag type and leave the remaining fields empty. If you wish to display specific alarms, fill in the other remaining fields.

3. DIAP Select the DIAP from which you want to set up an alarm. Only DIAPs defined by you will be diplayed in the list.

4. PLC Select the PLC from which you want to set up an alarm. Only PLCs defined by you will be displayed on the list.


6. Min / Max value Set the mininimum and/or maximum values for the alarm range. You can define both values or only one value as needed.

7. Retention rate Define how often you want to receive the

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alarm. If you set the retention rate to 5, the alarm will be sent to the defined receivers every 5 minutes until the problem has been remedied.

8. Email receivers Add email addresses of the users who are to receive the alarm. Use a semicolon (;) to separate the e-mail addresses.

9. SMS receivers Add phone numbers of the users who are to receive a text message about the alarm. Enter the relevant country code in front of the phone number, e.g. 0045 for Denmark.

10. Push notif. receivers Select the users who are to receive a push notification in the DIAP App. Please refer to section 4.4 for further information on the DIAP App.

11. Status Activate or deactivate the alarm.



4.3 AdministrationThis section includes a description of the available functionalities in the section Administration in the DIAP web client main menu.

1. Administration Go to Administration in the main menu. All functionalities will be described in de-tail in the following sections.

4.3.1 Security log1. The first part of the Security log provides you with information on your current DIAP version. You can also find

the expiration data of your current license. If you want users to login with username, password and an additional code sent via text message or email, this is also where you add two-factor authentication. PLEASE NOTE! If you wish users to login with a code sent via text message, make sure that a phone number is added on all user profiles.

2. The second part of the Security log lets you find information on the activity of a specific user. Select the user, login status and the period for which you want to search and click ‘Apply filters’. The search result will be dis-played in the bottom of the window.

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4.3.2 Event logThe event log shows a status of the events that have taken place. The event log can be used for manually registering events. This can be used and shared by operators and admins.

4.3.3 User profileSelecting the menu item User profile will give you the option of changing your user details and changing your pass-word.

Example of User profile window



4.3.4 SmartphonesIn order to be able to use the DIAP App (please see section 4.4 DIAP Application), you need to register your smart-phone.

1. Register smartphone Select Smartphone under Administration in the main menu.

2. Register new Click Register new to register a new smart-phone.

3. Device name Enter a relevant device name and click Confirm registration.

4. Scan QR code When you have confirmed the registration, a QR code will appear in the picture frame. Scan the QR code with your smartphone. You will now be able to download the DIAP App.

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4.3.5 Export dataThe DIAP dashboard lets you export collected data to Excel quickly and easily.

1. Export data Select Export data under Administration in the main menu.

2. Add new tag Click Add new tag to define the tag from which you want to export data.

3. Download data When you have defined the tag(s) from which you want to export data, click down-load data. Your data will be downloaded to a zipped CSV Excel file. Extract the data and open it in Excel.

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4.3.6 UpdatesThe menu item Updates will include a number in brackets in case any software updates are available (item 1 below). Selecting the menu item will provide you with an overview of the available updates (item 2 below). Please note that software updates will not be installed automatically. Clicking the clock icon to the left (item 2 below), will let you set a date and time for running the update that fits into your production schedule.

Clicking the clock icon will open the window to the right. Follow the below steps to set date and time for the installation of a DIAP update.

1. Diap description Search for the DIAP to be updated under Diap description.

2. Set date and time Select the date, hour and minute for the installation of the update.

Remember to click Save changes and Publish scripts, when you have made your settings.

PLEASE NOTE!Updates must be installed in chronological order. In order to always have all features available and to ensure maximum security of the DIAP platform, we recommend installing available updates within 2 weeks of their release.

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4.4 DIAP applicationA DIAP Application for iOS and Android smartphones will be available shortly. Please check our website www.diap.online for available updates of this User Guide.



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5. DIAP Add-on - OEE application

5.1 In generalThe DIAP OEE application is used for calculating the Overall Equipment Effectiveness e.g. of a machine, a module on a production line or an entire production line (all represented by the term Unit). To be able to calculate OEE, 3 sig-nals must be available – availability, performance and quality. Signals can be collected from both PLCs, sensors and robots.

Availability represents the status of the unit in question. The status can be defined in four different ways:Running: the unit is running.Unspecified stop: the unit is not running (stopped), but the stop reason is unknown.Specified stop: the unit is not running, but the stop reason is known.No production: the unit is not running because production has been completed or the unit is not being used.

Performance represents the output of the unit. Performance is measured by means of a product counter counting the number of items passing the line.

Quality represents the number of produced items that are acceptable for further use. Quality is measured by means of a counter counting the number of products being rejected on the line. Depending on whether the product counter is placed before or after the rejection counter, the Performance figure will reflect either the total amount of products passing (including rejected items) or the number of acceptable products.

5.2 Getting startedThe DIAP OEE application is accessed either via a link from the main DIAP dashboard or via a direct link provided by your DIAP distributor.

5.2.1 Overall dashboard designThe OEE dashboard can be divided into 3 main areas – top bar, main menu, and the content page itself.

Top barThe top bar has 3 icons.

1. The first icon collapses the main menu.

2. The second door icon is used for login/logout.

3. The third icon will let you manage your account settings.

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1. Stop Causes Select General - Stop Causes from the main menu.

2. Create the relevant stop causes by clicking Add new record.

3. Each stop cause is automatically as-signed with an ID number that cannot be changed. Under Cause, enter a description of the reason for the stop (e.g. Maintenance). Under Color, select a color code repre-senting the stop. Do not choose bright green or red as these colors are used to represent line running/not running and minor stops, respectively. Click Apply when you have selected the desired color.

4. When you have entered all stop causes, click Save changes in the top bar. Un-saved stop reasons will be marked with a red triangle in the top left corner of the color bar. If you wish to change an already saved stop cause, simply click the line, change the description and color and save your changes.

5.2.2 User rightsThe OEE application has 2 levels of user rights – User and Administrator.

Users have access to the data visualization dashboards (Oveview, Order Report, Period Report and Production). Ad-ministrators have access to all menu items.

5.2.3 Entering stop causesThe first thing to do when you want to start calculating OEE is to enter the reasons for downtime applying to your specific production.

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Main menuThe main menu consists of 2 main items and a number of sub-items.

1. Unit includes different OEE overviews and a Settings page, where the data collection is defined in details.

2. General includes the menu item Stop causes (please see section 5.2.3).

Content pageThe content pages vary depending on the se-lected menu item.



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5.2.4 Defining unit settingsIn order to calculate OEE correctly, you must define the settings for the unit in question.

1. Settings Select Unit - Settings from the main menu.

2. Unit In the following window, select the unit in question by choosing from the predefined dropdown list.

3. Name Change the name of the unit, if you wish.

4. Minor stops Here, you can set the length of the stops that are to be defined as minor stops. I.e. the stops that do not require entering of a stop cause. The length of a minor stop will often depend on the type of production.

5. Time Line Duration Enter the number of minutes that are to be displayed in the OEE overview.

6. Start Time Currently not applicable.

7. Production Rate (unit/h) Enter the standard number of units that are to be produced per hour.

8. Rejections measured Set whether the rejection counter is placed before or after the production counter. Please note that this setting has significant influence on the Performance calculation.

9. Rejects registered by Here, you define whether product rejec-tions are recorded by means of a signal or manually by an operator evaluating the products. If you select User in this field, an additional tool will become available on the Production Status dashboard, please refer to section . Please see section 5.3.4.

10. Run signal The run signal is only to be activated if you do not have another signal indicating whether the unit in question is running or not (Availability). By activating the run sig-nal, you will also need to enter a number of seconds in the Limit field. By activating the run signal, the Availability of the unit will be measured by the produc-tion counter. Example: Activate the run signal and enter 20 seconds in the Limit field. If a signal is received from the production counter with-in these 20 seconds, the OEE application will assume that the unit is running. If no signal is received, the assumption is made that the unit is not running.

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11. Remember to click OK when you have made your settings.

After having saved your settings, select the tab Stop Reasons.

1. Add new record Add the stop reasons relevant for the unit in question by selecting Add new record and selecting the stop reason from the dropdown list displayed in the column Reason. A maximum of 15 stop causes can be entered for each unit.

2. Delete If you wish to delete an already added stop reason, simply click Delete on the right-hand side.

3. Save changes When all stop reasons have been added, click Save changes.

PLEASE NOTE!The right side of the screen – Stop reason hw – is currently not applicable.



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5.3 OEE dashboardsTo gain an overview of the OEE of the selected unit, the DIAP OEE application offers four different dashboards. Each dashboard will be described in detail in the following sections.

5.3.1 OverviewThe Overview dashboard provides you with a general OEE status of the selected unit. It also indicates if the unit is currently not running (button Running/Stopped).

When you open the OEE application for the first time, the Overview page will be empty. By selecting a unit from the dropdown list, OEE data for that specific unit will be displayed. The Overview dashboard will let you display OEE data from up to 3 units.

The various items on the Overview dashboard will be explained in the following.

1. Unit Select the unit for which you wish to dis-play OEE. By selecting Nothing, previously selected units will be removed.

2. Running / Stopped Button will be green displaying Running when the unit is running. Button will be red displaying Stopped when the unit is not running. If the unit is not running and no stop reason has been entered, the button will flash to indicate that a stop reason must be entered. By clicking the button, you will be taken to the dashboard Production status (please see section xx) where you can enter a stop reason.

3. Fixed period Toggle the switch to enter a specific period. Enter the desired period and click Apply.

4. Production order The field displays the order number pro-cessed during the defined period as well as the total operating time (formatted as days, hours, minutes and seconds). By clicking the plus sign to the right, a

Overview dashboard

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window will open providing further details of the status of the unit.

5. Timeline Shows the status of the unit for the period defined under Settings. (See section 5.2.4)

PLEASE NOTE!The DIAP OEE application uses cookies. This means that the last selected settings will be dis-played if the application is closed and reopened.

If the browser history of the selected browser is deleted or if different web browsers are used, settings must be reentered.

5.3.2 Order reportThe Order Report provides you with an overview of the OEE of the selected unit sorted by orders.

The items on the Order Report dashboard will be described below.

1. Unit Select the unit for which you wish to dis-play data.

2. Start time/end time Select the start and end time of the period you wish to display. Please note that the data processing time will be increased in line with the length of the period. Click Apply Filter when you have made your settings. Click the Excel icon if you wish to export the data to Excel. Data will be exported as in .xlsx format.

3. The first 7 columns (up to and including Produced amount) are default columns. The remaining columns are the stop caus-es selected for the unit in question.

Order Report dashboard

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4. Clicking the blue headlines of each col-umn will display the data in a bar chart

5. Clicking the blue Order Id links will dis-play an overview of OEE and downtime reasons recorded for that specific order. Please see the example below.

Order Report dashboard - Order Id

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5.3.3 Period reportThe period report provides you with an overview of the OEE of the selected unit for a defined period of time.

The items on the Period Report dashboard will be described in the following.

Period Report dashboard

1. Unit Select the unit for which you wish to dis-play data.

2. Start time/end time Select the start and end time of the period you wish to display. Please note that the data processing time will be increased in line with the length of the period. Select whether you wish the data rows to be divided by hour, day, week or month. Click Apply Filter when you have made your settings. Click the Excel icon if you wish to export the data to Excel. Data will be exported as in .xlsx format.

3. The first 7 columns (up to and including Produced amount) are default columns. The remaining columns are the stop caus-es selected for the unit in question.

4. Clicking the blue headlines of each col-umn will display the data in a bar chart.

5. Clicking the blue End time links will dis-play an overview of OEE and downtime

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reasons recorded during that specific period. Please see the example below.

Period Report dashboard - End time link



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5.3.4 Production statusThe Production Status dashboard provides you with an overview of the status of the production. The dashboard can be used by the operator on the shop floor to enter reasons for production stops and to start and stop orders.

The top and left areas of the Production Status dashboard are key OEE figures and stop reasons. The area at the right side of the dashboard includes different types of information that will be described below.

Production Status dashboard

1. Production State Information about the current status of the production.

2. Duration The length of the current operating peri-od. The period is defined as days, hours, minutes and seconds.

3. Production Order Order number.

4. Amount Rejected Number of rejected items.

5. Total amount produced Total number of produced items, including rejected items.

6. Start time Start time of the current order.

7. Total time Total production time for the current order.



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Production Status dashboard - Order State

8. Run Time The period in which the unit has been running.

9. DownTime The period in which the unit has been standing still.

By clicking the button Order State, the below window will open. Please see below for an expla-nation of the content of the Order State window.



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Order State

1. Production Order Enter the current production order.

2. Product Enter the name of the product.

3. Start / End Order Click Start / End Order when an order is started/ended.

4. Production Status Clicking the button Production Status will take you back to the Production Status main page.

5. Stop Reasons Clicking Stop Reasons will give you an overview of all available Stop reasons. If the machine is standing still due to anoth-er reason than what has previously been entered, the operator can select a new reason here. PLEASE NOTE! The Stop Reasons button links to the same window as the Stop Reasons button on the Production Status dashboard.

Production Status - Set RejectedThe box Set Rejected on the right side of the Production Status dashboard is only visible if the field Rejects registered under Settings has been switched to User (please see section 5.2.4).

In this case, the operator can use the field Set Rejected to manually enter the number of reject-ed units.

PLEASE NOTE!The number indicated is the total number of rejected items.

If the first operator rejects 8 items during a shift and the next operator rejects 5 items, the sec-ond operator must enter 13 rejected items.

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