direct drive technology demonstration machine

Quick Start

Direct Drive Technology Demonstration Machine

Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Rockwell Automation, Allen-Bradley, TechConnect, PanelView, PowerFlex 4, PowerFlex 40, PowerFlex 40P, PowerFlex 400, RSLogix 500, DriveExplorer, SLC, and MicroLogix are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNINGIdentifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

SHOCK HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

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Table of Contents

PrefaceAbout This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 1Install the Direct Drive Technology Demonstration Machine

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Position and Level Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Remove Shipping Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Install Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Assemble Computer and Computer Stand . . . . . . . . . . . . . . . . . . . . . . 13Make Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Preparing the Direct Drive Technology Demonstration Machine for Shipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Chapter 2Using the Direct Drive Technology Demonstration Machine

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Machine Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Start Computer Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Machine Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Using Push Button Switches and Door Interlock to Run the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Front and Back Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Using the Application to Control the Machine. . . . . . . . . . . . . . . . . . . 19

Appendix ASpecifications and Dimensions Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Environmental Specifications for the Direct Drive Technology Demonstration Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Direct Drive Technology Demonstration Machine Specification . . . . 21Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Installation and Parts Assistance for Direct Drive Technology Demonstration Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3Publication PMC-QS002B-EN-P - October 2008 3

Table of Contents

4 Publication PMC-QS002B-EN-P - October 2008

Preface

About This Publication Use this quick start to setup the Direct Drive Technology Demonstration Machine. This quick start describes the necessary tasks to install and run this demonstration machine.

Audience This quick start is for anyone who will be setting up Direct Drive Technology Demonstration Machine for demonstration purposes only.

Parts List This quick start uses the following hardware.that is shipped with the demonstration machine.

Quantity Description

1 Direct Drive Technology Demonstration Machine

1 Touch screen with computer configured with ControlLogix software

1 Infrared keyboard, mouse with receiver kit

1 Computer power cord

1 Hex wrench set

1 Adjustable crescent wrench

1 Pole with two support clamps

1 Wheel base

1 Keyboard and mouse support assembly

1 Direct Driver Technology sign

1 Build It, Buy It, Customize It sign


Preface


Chapter 1

Install the Direct Drive Technology Demonstration Machine

Introduction In this chapter, you will install Direct Drive Technology Demonstration Machine.

Before You Begin • The packing material can be saved for use when the machine is returned.

• Choose an installation location that is within 2 m (6.5 ft) of power mains and meets the environmental and power specification for the machine.

• The machine and the boxed contents of the shipping crate should be brought to the location of the installation.

What You Need • Utility knife or snip for cutting tie wraps. • Hex wrench set and an adjustable crescent wrench. These tools

were shipped with the machine.• Additional tie wraps have been included. Use them to repack the

machine.

Topic Page

Before You Begin 7

What You Need 7

Follow These Steps 8

Position and Level Machine 8

Remove Shipping Clamps 9

Install Signs 12

Assemble Computer and Computer Stand 13

Make Connections 14

Preparing the Direct Drive Technology Demonstration Machine for Shipment

14


Chapter 1 Install the Direct Drive Technology Demonstration Machine

Follow These Steps Complete the following steps to install the Direct Drive Technology Demonstration Machine.

Position and Level Machine

1. Position machine within 2 m (6.6 ft) of power source and with 1 m (3.3 ft) clearance in the front, back and right side of the machine. The position can be adjusted while the casters are supporting the machine.

2. Extend the four leveling feet so the full weight of the machine is off the caster and on the leveling feet.

Position and Level Machine

Remove Shipping Clamps

Make Connections

Assemble Computer and

Computer Stand

Install Signs

1 (3.3)

1 (3.3)

1.5 (5)

2 (6.6)

Dimensions m (ft)


Install the Direct Drive Technology Demonstration Machine Chapter 1

3. Adjust the leveling feet so the machine is visually level.

Remove Shipping Clamps

1. Cut the tie wrap holding the power cable to the back door handle.

2. Remove the 8M Socket Head Cap Screw (SHCS) (X2) and the 6M SHCS (X4) from the bridge brace and remove brace.

Casters not shown

6M SHCS (X4)

8M SHCS (X2)

Publication PMC-QS002B-EN-P - October 2008 9


3. Remove the cantilever axis shipping brackets at each end of the stage. a. Remove the 8M SHCS and washers from the bridge riser.b. Loosen but don’t remove the 6M SHCS from the stage. c. Push the stage forward and slide the bracket off the stage.



4. Remove the shipping bracket from each carriage on the dual stage and from the cantilevered axis carriage.a. Loosen but don’t remove the 3M SHCS. b. Back off the 6M SHCS until they clear the carriage. c. Slide the shipping bracket off the end of the stage.

There are two tie wraps that secure the LEU stage. One through the last hole in the magnet channel and one through the loop created by the tie wrap and around the motor assembly.

5. Carefully cut and remove the tie wraps.

3M SHCS 6M SHCS

AB



Install Signs 1. Attach the Build It, Buy It, Customize It sign to the back of the bridge by aligning the Velcro strips.

If adjustment is necessary do not bend the sign. It could be permanently damaged.

2. Attach the Direct Drive Technology sign to the front of the bridge by aligning the sign to the edge of the bridge. If adjustment is necessary do not bend the sign. It could be permanently damaged.



Assemble Computer and Computer Stand

1. Insert the uncapped end of pole in wheel base.

2. Loosen the 4M BHCS on the back of the computer monitor and slide into the keyholes of the Centris bracket and tighten all four screw.

3. Attach the swing arm keyboard assembly on to the post of the pole clamp.

Wheel Base

50 mm (2 in.) Pole

Centris Bracket

M4 BHCS (X4)

Swing Arm

Keyboard Tray

AssyPole Clamp



Make Connections 1. Attach the keyboard USB and mouse infrared receiver to the Velcro on the support arm with the sensor side towards the keyboard.

2. Connect the USB and mouse cable to computer.

3. Connect computer power and network cable to the side of the machine.

4. Place mouse and keyboard on stand.

5. Connect the machine to a 230V AC, 10 A minimum single phase power main.

Preparing the Direct Drive Technology Demonstration Machine for Shipment

To prepare the Direct Drive Technology Demonstration Machine for shipment pack the machine following the installation instructions in reverse. Reuse the packing material and the tie wraps that were sent with the machine.

Network CableKeyboard and Mouse Infrared Receiver

Computer Power Cord

Main Power Switch

Emergency Stop, Stop, Run Buttons


Chapter 2

Using the Direct Drive Technology Demonstration Machine

Introduction In this chapter, you will start the Direct Drive Technology Demonstration Machine and learn how to control it using the hardware buttons and the RSLogix Software application.

Before You Begin Complete installation instruction in Chapter 1. Check that back door is secured.

What You Need The personal computer user names and passwords are on labels located on the left side of the combination computer monitor chassis and listed here:

User Name: Rockwell Password: Rock1234 or User Name: Administrator Password: An0rad1

Topic Page

Before You Begin 15

What You Need 15

Follow These Steps 16

Machine Start Up 16

Start Computer Application 17

Using Push Button Switches and Door Interlock to Run the Machine 18

Using the Application to Control the Machine 19


Chapter 2 Using the Direct Drive Technology Demonstration Machine

Follow These Steps Complete the these steps to start the machine and the application software.

Machine Start Up Follow these sequence to start the machine.

1. Close the back door.

1. Open the front door.

a. Turn the laser pointer so the ON button is perpendicular to the carriage.

b. Push the laser pointer down to turn it on.c. Tighten the hold down screw. d. Close front door.

2. Pull the emergency stop (E-stop) switch.

3. Turn the power ON.

4. Press Run (green button) on front side of machine. Wait for the amplifiers count up to 4. It will take approximately 30 seconds for 3 to process.

5. Press Run again. After the axis homes the machine will start cycling.

Machine Start Up

Start Computer

ApplicationMachine Shut

Down


Using the Direct Drive Technology Demonstration Machine Chapter 2

Start Computer Application

Machine motion can run without running the PC. To control the machine using the computer interface follow these steps.

1. Apply power to the computer.

2. Enter appropriate user name and password combination.

3. Click the RSLogix5000 icon: MPAS-Hbot_V1.04

4. Minimize MPAS-Hbot_V1.04

5. Click the HMI with Anorad_Hbot_Demo icon.

Machine Shut Down Follow these steps to shut down the machine if the computer is being used.

1. Press Pause and wait for motion cycle to complete.

2. Press the E-stop (red push button) switch to remove power to the drives.

3. Log off and shut down computer.

4. Turn the power OFF.

Follow these steps to shut down machine if computer is not being used.

1. Press Stop. Motion will coast to a stop.

2. Press the E-stop switch to remove power to the drives.

3. Turn the power OFF.



Using Push Button Switches and Door Interlock to Run the Machine

The Run, Stop (yellow), Emergency Stop push button switches and the front door interlock can control this machine without the use of the computer interface.

Emergency Stop (E-stop)

To stop the machine immediately push the E-stop switch. Using the E-stop switch requires you to follow the Machine Start procedure to start motion.

Stop

Pressing Stop stops motion after the current motion cycle. Press Start to restart.

Run

Press Run to initialize, run, and re-start the machine. The first time it is pressed after power is applied the amplifiers are powered up and initialized with motion parameters. The second time it is pressed after initialization the axis homes and then runs through it’s cycle continuously. Pressing Run while the machine is paused starts motion immediately.

Front and Back Doors

Opening the front or back door is the same as using the E-stop switch. The interlock opens and all motion coasts to a stop. To re-start machine follow Machine Start procedure.


Using the Direct Drive Technology Demonstration Machine Chapter 2

Using the Application to Control the Machine

Once the machine is initialized using the hardware buttons it can be controlled with the computer touch screen. The machine must be connected to the computer via the ethernet cable and the computer must be running the RSLogix Software application.

There are two virtual buttons displayed on the touch screen: Run and Pause. Run will start the motion immediately. Pause will stop motion after the current motion cycle.


Appendix A

Specifications and Dimensions

Introduction This appendix provides power and environmental specifications for the Direct Drive Technology Demonstration Machine.

Environmental Specifications for the Direct Drive Technology Demonstration Machine

The following table show the environmental specifications for the Direct Drive Technology Demonstration Machine.

Direct Drive Technology Demonstration Machine Specification

The follow table shows the specification for the Direct Drive Technology Demonstration Machine.

Topic Page

Environmental Specifications for the Direct Drive Technology Demonstration Machine

21

Direct Drive Technology Demonstration Machine Specification 21

Attribute Value

Temperature, ambient 0...40 °C (32...104 °F)

Temperature, storage -30...70 °C (-22...158 °F)

Relative humidity 5%…95% noncondensing

Shock 20 g peak, 6 ms duration

Vibration 0.1 grms @ 30…2000 Hz

Cable carrier lifetime 10,000,000 cycles

Direct drive linear stages require lubrication every 6 months or 5,000 km of travel. Use the MP-Series Integrated Linear Stage grease pump kit, and additional grease cartridges if needed.

Specification Unit Value

Motion System (H x W x D), approx. cm (in.) 188 x 100 x 116 (74 x 39.5 x 46)

Computer and Computer Stand (H x W x D), approx.

cm (in.) 122 x 61 x 61 (48 x 24 x 24)

Weight, approx. kg (lb) 465 (1025)


Appendix A Specifications and Dimensions


Rockwell Automation Support

If you experience a problem with a Direct Drive Technology Demonstration Machine, please review the information that's contained in this quick start. You can also contact the following customer support number for help in getting machine up and running.

United States 1.631.344.6600Monday – Friday, 8 a.m. – 5 p.m. EST

Publication PMC-QS002B-EN-P - October 2008 24Supersedes PMC-QS002A-EN-P May 2008 Copyright © 2008 Rockwell Automation, Inc. Printed in the USA.

http://support.rockwellautomation.com

http://support.rockwellautomation.com

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