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direct drive belt replacement manual Customer Service 800.783.7257 saris.com 29265 H3 Belt Service Kit Manual.indd 1 6/24/2019 11:25:31 AM

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  • direct drive belt replacement manual

    Customer Service800.783.7257

    saris.com

    29265 H3 Belt Service Kit Manual.indd 1 6/24/2019 11:25:31 AM

  • 2

    Disconnect the power cord and remove the bicycle from the Hammer.If necessary, remove the cassette and freehub from the trainer. It is easiest to remove the whole freehub assembly by removing the endcap with 5mm Allen for the QR endcaps and an adjustable wrench for all others.

    1

    29265 H3 Belt Service Kit Manual.indd 2 6/24/2019 11:25:31 AM

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    Lay the trainer on its side on a mat or towel to prevent scratching. The drive side of the trainer is pointed up. Insert 5mm Allen key turning counter clockwise to remove endcap.

    29265 H3 Belt Service Kit Manual.indd 3 6/24/2019 11:25:32 AM

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    Remove the side cover by loosening the 5 smaller screws with a 1/8 Allen key, and the 2 larger screws with a T30 key turning counter clockwise.

    29265 H3 Belt Service Kit Manual.indd 4 6/24/2019 11:25:33 AM

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    Lift the case of the Hammer to gain access to the tension screw, you can gain access to the tension screw port by opening up the leg.

    Open leg to outward position.

    29265 H3 Belt Service Kit Manual.indd 5 6/24/2019 11:25:33 AM

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    Using the 5mm Allen Turn the tension screw counter clockwise.

    29265 H3 Belt Service Kit Manual.indd 6 6/24/2019 11:25:34 AM

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    You should be able to rock bolt freely from side to side.

    Unthread bolt until 1/4in - 1/2in is exposed.

    29265 H3 Belt Service Kit Manual.indd 7 6/24/2019 11:25:34 AM

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    Once tension bolt is completely loosened you can remove the belt from the pulley wheel.

    Slide the belt between the pulleys and remove the belt.

    29265 H3 Belt Service Kit Manual.indd 8 6/24/2019 11:25:35 AM

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    Slide the old belt out between the two pulleys. To install the new belt slide the new belt between the two pulleys.

    29265 H3 Belt Service Kit Manual.indd 9 6/24/2019 11:25:36 AM

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    Gently pull the belt over the large pulley wheel. Carefully spin the fl ywheel clockwise while gently pushing the belt onto the fl y wheel.

    29265 H3 Belt Service Kit Manual.indd 10 6/24/2019 11:25:36 AM

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    The path for the belt is around the large fl ywheel and then in between the two pulleys.

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    Tighten the tension screw. Periodically rock the tension screw to make sure it is seated.

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    Check the distance between the two washers with the provided measuring gauge. It should be 3/4in.

    Close the leg and install the case. Tighten down all the fasteners until snug. Reinstall the freehub. Once installed perform rolldown calibration.

    29265 H3 Belt Service Kit Manual.indd 13 6/24/2019 11:25:38 AM

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    For a full warranty www.saris.com/support/warranty

    Saris 5253 Verona Road Madison WI 53711 608-274-6550 | 800-783-7257 www.saris.com 29265 04/19

    29265 H3 Belt Service Kit Manual.indd 14 6/24/2019 11:25:38 AM