diesel cylinder heads & engine accessories -...
TRANSCRIPT
CATALOG DCH0502
Diesel Cylinder Heads
& Engine Accessories
Diesel Cylinder Heads
& Engine Accessories
Customer satisfaction ensured by quality controlled processes
Magnafluxed for cracks
Repaired and brought back to specifications
Built with NEW guides, injector tubes, freeze plugs, seals and keepers
100% Air decay and wet pressure tested
Surface ground
Machined in seat areas and vacuum tested
Sealed with a rust preventative coating
All ALLIANCE Cylinder Heads are:All ALLIANCE Cylinder Heads are:
3406B
MODEL DESCRIPTION CYL CASTING ID
C10 / C12Reference # 132-3245 144-2967
' 97 On-Highway6 4P6510
C10 / C12 Reference # 133-7052' 98 On-Highway 6 4P6510
C-15 14.6 liter / 893 / 99-03 6
D315Industrial Cylinder Head
4 CylinderReference # 8B6454
4
7F37644F55086H87277H3469
D318
Industrial Cylinder Head6 Cylinder
Reference # Long 5F13057H9853
Reference # Short5B52405B5239
6
LONG3F99037F78786H8612SHORT5B51965B83477B2416
D320 Industrial Cylinder HeadReference # 5M8153 4
2M67575M76008H8805
D330 Industrial Cylinder HeadReference # 2S9004 4 8M670
2S9000
D330-C Industrial Cylinder HeadReference # 7S7070 4 5S6700
5S2222
D333 Industrial Cylinder HeadReference # 5S1884 6 2S9790
2M5417
D333-C Industrial Cylinder HeadReference # 1P4303 6 1P4302
1P6370
D334/1674 Industrial Cylinder HeadReference # 5S8048 6 9S4848
3S7707
D340 Industrial Cylinder HeadReference # 5M7601-8M226 4 8M200
5M3700
D342Early
Industrial Cylinder HeadReference # 8N6004
Non-Spacer Plate6 8H5980
4H7258
D342Late
Industrial Cylinder HeadReference # 5N8501
Spacer Plate1/2" or 3/8" Guides
67N34807N35038N4674
D343/1693 Industrial Cylinder HeadReference # 4N6765 6 9S0003
5M3600
REMANUFACTURED DIESEL ENGINE CYLINDER HEADS
CATERPILLAR
1
MODEL DESCRIPTION CYL CASTING ID
D346A Industrial Cylinder HeadReference # 7M4915 8 5M6800
D346B Industrial Cylinder HeadReference # 7N9297 8 7N9295
D348 Industrial Cylinder HeadReference # 7N9532-5S5137 12 7N9540
8S3900
D353Early
Industrial Cylinder HeadReference # 7N6340
Non-Spacer Plate6 8N4232
D353Late
Industrial Cylinder HeadReference # 7N3630
Spacer Plate6 7N3031
D379 Industrial Cylinder HeadReference # 7L0138 8 4L3800
D398 Industrial Cylinder HeadReference # 7L0138 12 6L7200
D399 Industrial Cylinder HeadReference # 5N8319 16 5N5280
3116 REF# 7E4204, 101-3252, 119-2968 6 101-4570
3126 REF# 157-8376 3 VALVE98' ON HIGHWAY 6 133-3734
3176 REF# 101-2067, 144-2961Fits Early serial #'s: 2YG, 7LG, 43Z1 6 9Y6678
3176B REF# 101-4004, 133-7051, 144-2966 6 104-3844
3204DI Industrial Cylinder HeadReference # 9N3111 4 9N1107
9N2362
3204PC Industrial Cylinder HeadReference # 9N0320 4 9N0275
3208 Natural Aspirated, Direct InjectionSerial # 32Y Ref # 51Z 8
2W71659N23629N5215
3208T Turbo, Serial # 2Z Dual Valve Spring 81W15872W71659L7230
3304 Early Style Non Spacer PlateReference # 4N7444 4
6N80162P64846N8874
3304PC Reference # 8N1188Spacer Plate 4 7N8514
NEW 3304PC Call for price & availability 4 7N8514
3304DI Reference # 1N4304 4 7C39047C4004
NEW 3304DI Call for price & availability 4 7C39047C4004
3306 Early Style Non Spacer PlateReference # 4N7446 4 2P6487
6N8888
3306PC Reference # 8N1187Spacer Plate 6
1W53207N85268N1446
NEW 3306PC Call for price & availability 61W53207N85268N1446
REMANUFACTURED DIESEL ENGINE CYLINDER HEADSCATERPILLAR CONTINUED
2
MODEL DESCRIPTION CYL CASTING ID
3306DI Reference # 8N6796 6 7N88567C3906
NEW 3306DI Call for price & availability 6 7N88567C3906
3406A Reference # 4N2260PC- Engine 6
7N13004W51707W0008
NEW 3406A Call for price & availability 67N13004W51707W0008
3406BReference # 4W2436 7W2203
Direct Injection6
7W00067W00097W2200
NEW 3406B Call for price & availability 67W00067W00097W2200
3406C Reference # 6I3598 6 110-5100
G3406 Reference# 115-2362119-6460, 110-5093 6 110-5100
3406E Reference # 4P5052122-7026, 122-8042 6 4P1599
3408A Reference # 4N1817, 7N0858PC - Engine 8
4N03516N99767N08557W1708
3408B Reference # 7W2225Direct Injection 8 7W2222
3412A Reference # 7N0848PC - Engine 12 7N0845
3412B Reference # 7W2243Direct Injection 12 7W2242
7W2204
6B
MODEL DESCRIPTION CYL CASTING ID
855-NTC855 series
Big CAM I, II, IIIO.E.M. 3008100RX
6 3041991
855-NTCPremium
855 series/ New Stellite ValvesBig CAM I, II, III
O.E.M. 3008100RX6 3041991
855-BC IVEarly
Big Cam IV-NTC 400Old Style Casting Large Springs 6 3041991
855-BC IVLate
Small Exhaust Port, 3/8 Injector Hold DownStandard Valve Spring
O.E.M. 3055098RX
6 3046760
REMANUFACTURED DIESEL ENGINE CYLINDER HEADSCATERPILLAR CONTINUED
CUMMINS
3
MODEL DESCRIPTION CYL CASTING ID
855-BC IVLate
NTC 444
Small Exhaust Port, 3/8 Injector Hold Down
Large Valve SpringO.E.M. 3050419RX
6 3046760
88-NTCBC IV
Same as NTC 444 withRecessed Valve Seats
O.E.M. 3053346RX6 3046760
91N14Scalloped Combustion FaceHorizontal Exhaust Mounting
O.E.M.3406737RX6 3055288
94N14
Recessed Valve SeatsSpecify Horizontal, Vertical, orUniversal Exhaust Mounting
30 Degree SeatO.E.M. 3406739RX
6 3078360
96N14
Recessed Valve SeatsSpecify Vertical or Universal
Exhaust Mounting45 Degree Seat
O.E.M. 3406742RX
6 3078360
4B 3.9 Liter 4 39025213916412
NEW 4B Call for price & availability 4 39025213916412
6B 5.9 Liter 6 39045733910276
NEW 6B Call for price & availability 6 39045733910276
6C Pre ' 91 O.E.M. 3913111 RX21" Air Intake 6 3911286
3904688
6C '91 & Up O.E.M. 3802259 RX16 " Air Intake 6
392105139212473921050
L10 (88) Dual Valve SpringsO.E.M. 4003970RX * 3401527RX
30332273055721
L10 (91) Single SpringO.E.M. 3073514RX * 4003980RX 3883525
M 11 Reference # '94-4003988RX '95-4004086RX 6 3084652
C-160/180/190 BM74486AR11768 6 143561
143551
NH220-743 BM60941RX Thick Intake Valves(same thickness as exhaust) 142020
NH220-743 BM60971RX Thick Intake Valves(eight stellite inserts) 142023
V352-378 Old Style AR60776RX 153143
V352-378 New Style 3275450RX 3275444
V740 / V504 Old Style AR60769RX 157782
V740 / V504 New Style 3275451RX 3275471
V555 / VT225 Old Style AR61110RX 553637
V555 / VT225 New Style 3275452RX (Natural) 3275453RX (Turbo) 3275442
CUMMINSREMANUFACTURED DIESEL ENGINE CYLINDER HEADS
4
MODEL DESCRIPTION CYL CASTING ID
V903 / VT903 AR11171RX 180100180102
V / VT1710 Old Style Wet AR11742RX 133570
V / VT1710 New Style Wet 3052847RX(Fuel Drillings) 133577
V / VT1710 New Style Dry 3052177RX 133576
V / VT1710 New Style Dry AR11745RX(Fuel Drillings) 133573
KT / KTA19Standard
Reference # 3604153RX 3811988RX
NOT for marine or constant speed applications
30090883081064
KT / KTAPrem 1*2
Reference # 3811985 RXTribaloy Intake Valve Seat,
Inconel Exhaust Valve3081064
KT / KTA38KT50 STD
Reference # 3021692RX 3811988RX
NOT for Marine or Constant speed applications
3007207205015
31766193081064
KT / KTA38KT50
Prem 1&2
Reference # 3811985 RXTribaloy Intake Valve Seat,
Inconel Exhaust Valves3081064
MODEL DESCRIPTION CYL Core Code
3035961 RX Rocker, Upper BC/SC(J-Brake) 3035961 D
3071453 RX Rocker, Upper 88NT(C-Brake) 3071453 D
MODEL DESCRIPTION CYL Core Code
3081251 RX BIG CAM--CAM FOLLOWER(3036939)
3018584301688730000983010158
REMANUFACTURED DIESEL ENGINE CYLINDER HEADSCUMMINS
REMANUFACTURED ROCKER BOXES
REMANUFACTURED CAM FOLLOWERS
CUMMINS
CUMMINS
5
60 Series
MODEL DESCRIPTION CYL CASTING ID
3-53 / 6V53 Reference # 5198203 6 5135029
NEW 3-53 / 6V53 Call for price & availability 6 51350294-53 / 8V53 Reference # 5198202 4 5134294
NEW 4-53 / 8V53 Call for price & availability 4 5134294
2-71 Reference # 5189858 2
3-71 Reference # 5198218 6 51136254-71 Reference # 5198218 8 5117438
6-71 / 12V71 Reference # 5198219 12 5109548
3-71 / 6V71 Reference # 5102769 6 5117107
4-71 / 8V71 Reference # 5102771 8 5117433
6-71 / 12V71 Reference # 5102770 12 51174355144161
6V92 Reference # 5149877 6 51485438V92 Reference # 5149878 8 5148542
149 Series Reference # 8924760 301755
8.2 Series 8922929 8 8922747
60 Series 11.1 Liter or 12.7 Liter 6 89298728929620
71 Series 4 Valve
92 Series 4 Valve
149, 60, 8.2 Series
53 Series 4 Valve
71 Series 2 Valve
DETROIT DIESEL
REMANUFACTURED DIESEL ENGINE CYLINDER HEADS
6
6.2/6.5
MODEL DESCRIPTION CYL CASTING ID
6.2 86-91 6.2 liter 8
1405729914077162140289011013716210137567
NEW 6.2 Call for price & availability 8
1405729914077162140289011013716210137567
6.5 94-96 6.5 liter 8 10137567
NEW 6.5 Call for price & availability 8 10137567
4BD1-T
MODEL DESCRIPTION CYL CASTING ID4BD1 86-91 4 5-107-0
4BD2 92-98 4 8-453-1
NEW 4BD2T Call for price & availability 4 8-453-1
REMANUFACTURED DIESEL ENGINE CYLINDER HEADS
GM
ISUZU
7
6.9
MODEL DESCRIPTION CYL CASTING ID
DT360 680392C91 6 1810075C675542C-1
DT466B 6 688833C1DT466C
(New Generation) Specify 3/8 or 5/16 Valve Guide 6 1818504C11822363C1
DT 466E 6 1823914C51827118C2
6.9 1983 -1987 8 1805296-C11805855-C1
7.3 1988 -1995 8 1808030-C1
NEW 7.3 Call for price & availability 8 1808030-C19.0 1978 - 1985 8 489097-C94
E7
MODEL DESCRIPTION CYL CASTING ID
675 2 Valve HeadHorizontal Exhaust Manifold 6 732GB4383X
6762 Valve Head
Vertical Exhaust Manifold(can be used w/ horizontal exhaust)
6 732GB4397X
E6 4 Valve Head (All E6) 6 732GB3424X
E7 4 Valve Head (Non E-Tech) 6 732GB3452MX
E7- E - Tech Pushrod Tube Holes are on a 5˚ anglevalves are different than STD E7 8 732GB3485MX
E9 1000 Series 732GB3421
For information on additional availability & pricing please call 1-800-480-1499
REMANUFACTURED DIESEL ENGINE CYLINDER HEADS
INTERNATIONAL / NAVISTAR
MACK
8
Authorized Engine Parts Supplier#1 Source for Quality Diesel Engine Components
Engine Overhaul Kits
Turbo Chargers
Fuel Injectors
Oil Coolers
Connecting Rods
Valves Int./Exh.
Diesel Crankshafts
Lube Oil Pumps
Water Pumps
Camshafts
Vibration Dampners
Aftercoolers
Caterpillar
Cummins
Detroit Diesel
International
Mack
Komatsu
Isuzu
Case
GM
Ford
John Deere
Wankesha
Navistar
Perkins
Nissan Industrial
Iveco
Fiat Allis
Allis-Chalmers
*All Manufacturers names, symbols & descriptions are used for reference purpose only and does not imply that any part listed is the product of these manufacturers.
If you don't see it here... Call us at 1 800-480-1499
www.AllianceDET.com
Thermal Cast®
Technology designed to restore out of tolerance
components, back to Original Equipment Specifications
Low cost solution
Cold process under 200° F
No pre or post heating
No induced material stress
Superior bond strength
High deposition rate
Extended core life
Engine blocks
Cylinder heads
Crankshafts
Pump housing
Flywheels
Shafts
Bearing surfaces
and many more...
Benefits:Benefits:
Applications:Applications:
AALLLLIIAANNCCEE RREEMMAANNUUFFAACCTTUURRIINNGG,, IINNCC..
WARRANTY POLICY AND REMANUFACTURED CYLINDER HEADS
The limited warranty policy of Alliance is as follows:
1. Alliance expressly warrants that its unit will, when shipped by us to the original purchaser, be free from defects in material and workmanship. This express warranty shall apply only to cylinder heads with NEW components, which are properly installed and maintained in the type of vehicle which has been prescribed for their use, and in which defects in material and workmanship shall appear within 12 months of purchase date. Cylinder heads with RECONDITIONED components will carry a warranty for six months. Bare cylinder heads are warranted on castings only. Loaded cylinder heads are warranted for the casting and loaded components.
2. Alliance's obligation under this express warranty shall extend only to the repair or replacement, at our option, of
any part or parts of any unit which has been returned to us, transportation charges prepaid, with a written statement of the reason therefore, promptly after any claim of breach of warranty shall arise, and which upon examination by us, shall appear to have been defective in material and workmanship. In lieu of such repair or replacement, this company may, at its option refund to the person having the benefit of this warranty the amount such person shall have paid for the unit. Under no circumstances will Alliance be liable for any consequential or incidental damages including claims for labor charges, transportation and loss of revenue. Replacement of cylinder head and labor will be according to OEM flat rate guide.
Warranties implied by law shall also apply to each unit but only for such time as the foregoing express warranty shall apply to that unit. The factory's obligation with respect to a breach of any implied warranty shall be the same as in the case of a breach of the foregoing express warranty. EXCEPT FOR THE EXPRESS WARRANTY STATED ABOVE AND FOR SUCH LIMITED IMPLIED WARRANTIES, THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR PURPOSE, WHICH SHALL APPLY TO ANY UNIT AND THE FACTORY HEREBY DISCLAIMS ANY AND ALL SUCH OTHER WARRANTIES.
The obligations of the factory shall not exceed beyond the obligations undertaken above. THE FACTORY SHALL HAVE NO LIABILITY OR RESPONSIBILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. Any action based on any breach of any of the said warranties shall be presented within 12 months after cause of action therefore accrues. Any action brought thereafter shall be barred- if any unit shall be disassembled, modified, or otherwise tampered with, all the foregoing warranties shall lapse and become null and void. Every cylinder head is fitted with an overheat sensor. If the sensor has dissolved, been removed, or tampered with, in any way, all warranties are null and void. The laws of Pennsylvania shall govern this Limited Warranty.
NO PERSON IS AUTHORIZED BY THE FACTORY TO AGREE ON ITS BEHALF TO ANY MODIFICATION OF THE FOREGOING.
3. All units sent for Warranty/Defect must be tagged using Alliance Warranty Claim Tag and have an RGA number
assigned. All defective cylinder heads must be returned unclean. The cylinder head must be shipped as junk parts by transportation services.
4. No warranty credits will be issued until a complete analysis of unit is performed by Alliance's Quality Control
Department.
5. Account pays inbound freight. Freight will be reimbursed if unit is found to be defective.
6. Any units returned to Alliance for Warranty/Defect that have not been remanufactured by Alliance will be returned to account. Every effort will be made to return unit in the same box and condition that it was received, although this cannot be guaranteed, in the most efficient manner.
Any deviation from this policy must be approved by Alliance Sales Department.
7. As stated above, any Alliance units sent in for Warranty Defect that upon inspection are found to have been
tampered with, altered, disassembled, modified Or damaged during Installation will render the unit null and void of all warranty provisions.
AALLLLIIAANNCCEE RREEMMAANNUUFFAACCTTUURRIINNGG,, IINNCC..
FREIGHT POLICY
The following Freight and Shipping Policy pertains to all Alliance shipments:
1. Freight is prepaid by Alliance on all orders of $5,000 net exclusive of core charges. (See chart for average costs and unit requirements for freight prepaid.). See freight policy.
2. Freight on core returns is reimbursed by Alliance when returns exceed 1000 lbs.
Accounts should return cores to: Alliance Remanufacturing, Inc. Attn-. Core Department 450 E. Luzerne St. Philadelphia, PA 19124
See chart for designated freight carriers. Current carriers authorized by Alliance and areas covered are NEW PENN TRANSPORT - CONWAY - ROADWAY EXPRESS
3. Freight to Hawaii, Puerto Rico, Canada and other export markets will be shipped in most efficient and cost
effective manner. Alliance will designate carrier.
4. Failure to use Alliance authorized carriers or meet weight requirements will result in charge back to customer for freight charges.
5. Alliance does not receive freight shipments that are sent C.O.D.
6. All returns to Alliance should include:
- Account Name and Address - Account Packing Slip - Quantity of Units Returned - RGA number listed on paperwork for tracking
7. All orders sent to Alliance will be shipped with backorders held- No backorders will be canceled unless
Alliance is notified in writing or it is stated on P.O.
8. All orders will be palletized and shrink wrapped. Accounts not wanting units palletized should contact Alliance's Customer Department.
9. All returns to Alliance of cores and warranty units should be returned CLASS 50.
10. All shipments should be sent to:
Alliance Remanufacturing, Inc. 450 E Luzerne St. Philadelphia, PA 19124
AALLLLIIAANNCCEE RREEMMAANNUUFFAACCTTUURRIINNGG,, IINNCC..
CORE POLICY The following is Alliance's Core Policy and Procedure information: 1. Core credits will be issued only on cores taken in from the sale of Alliance units. 2. Only as many units as purchased may be returned for credit. Example-. If 200 units are purchased, up to 200 old
units may be returned for credit. Units should be of the same type and configuration. 3. Dollar value on core credits may not exceed dollar value on cores purchased. Example: If $200 cores are
purchased, up to $200 core credits will be allowed. 4. Only units that are received as a result of the sale of our rebuilds may be returned for credit. Please do not obtain
old cores from other sources. This policy helps maintain properly balanced inventories. Only identical exchange units will be accepted for credit.
5. The total quantity of core value of old units acceptable for core credit is limited to the total quantity of core value
of units purchased on outright basis during the previous twelve-month period. All claims for shortage must be made within 5 days after receipt of merchandise.
6. Excess customer units will be listed in a core bank these units will be used against future purchases or may be
claimed by customer within one year. All units in our possession after one year are considered property of the factory.
7. Credits are issued against current price sheets, and may only be liquidated by a merchandise purchase. 8. Cores sent back that are not acceptable will receive reduced value or no core value. (See Core Checklist for
devaluation causes by product). 9. Any units returned will be treated as cores, unless, noted on account paperwork. 10. Alliance will not be responsible for units lost in transit. Credit will be given for units received, checked in and
verified by Alliance Core Department. Any shortage claims resulting from transit problems are the responsibility of the returning account to make a claim against trucking company.
11. Core credits for less than full value will not be returned to account, unless request is made in writing and on file
with the Alliance Core Department. Core deductions will be taken according to the following
a. Calipers – ½ Core value for damaged/broken casting. Missing pistons. b. Engine Heads – No core deductions. A core that is damaged beyond repair will not be accepted.
12. All cores must be returned in original box. RGA is required for all core returns. 13. Freight is prepaid on 1000 lbs. of cores. Core returns should be listed as Class 50 on shipping documents. (See
Weight Chart and Authorized Carrier Chart in Section E - Shipping Policy.) 14. Account should attempt to list all cores returned with Alliance part numbers and group the same numbers
together. However, it should be noted that Alliance will identify units with exact part number at time of check in. 15. No customer should make a deduction for core credit from statement prior to Alliance's issuance of credit memo.
Alliance will make every effort to issue core credit within 15 days of receipt.