diapositiva 1 - tpg...exact calculation of natural frequencies induction hardened leading edge...

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Page 1: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 2: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 3: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 4: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 5: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 6: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 7: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 8: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 9: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 10: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 11: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 12: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 13: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 14: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 15: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 16: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 17: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 18: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 19: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 20: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Compressori alternativi

Page 21: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 22: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 23: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 24: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 25: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 26: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 27: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 28: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 29: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 30: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 31: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 32: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 33: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 34: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 35: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Single Casing Single Flow Steam Turbine

Steam Turbines for Combined CyclesSteam Turbines for Combined Cycles

Page 36: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Steam Turbines for Combined CyclesSteam Turbines for Combined Cycles

Single Casing Single Flow No Reheat Solution

Page 37: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Steam Turbine Lateral Exhaust Overview

Steam Turbines for Combined CyclesSteam Turbines for Combined Cycles

Page 38: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Auxiliay systems

Generator

Condenser

IP- Turbine

LP- Turbine

Steam Turbines for Combined CyclesSteam Turbines for Combined Cycles

Lateral exhaust direction for floor mounted concept

Page 39: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Steam Turbines for Combined CyclesSteam Turbines for Combined Cycles

Lateral exhaust direction for floor mounted concept

Base mounted arrangementenables low foundation costs

LP exhaust casing, integratedin foundation design

IP-Turbine Generator

Page 40: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Two Casing non Reheat Solution

Lateral exhaust layout

Low profile building

Double flow exhaust

Steam Turbines for Combined CyclesSteam Turbines for Combined Cycles

Page 41: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Non Reheat, Triple Pressure, Lateral Exhaust

Steam Turbines for Combined CyclesSteam Turbines for Combined Cycles

Page 42: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Triple pressure reheat concept with axial exhaust

Steam Turbines for Combined CyclesSteam Turbines for Combined Cycles

Page 43: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Double Casing Single Flow Reheat Steam Turbine

Steam Turbines for Combined CyclesSteam Turbines for Combined Cycles

Page 44: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Medium and Reheat Steam TurbinesMedium and Reheat Steam Turbines

250 MW

350 MW

Page 45: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Compact, robust design

Small flow losses

Relatively constant angle of attack of radial fixed blades

Low relative steam/rotor velocity

The inlet passage of all the sections is designed as a scroll or spiral

Inlet scroll

Advantages

Medium and Reheat Steam TurbinesMedium and Reheat Steam Turbines

Page 46: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Robust design

Suitability for two-shift operation

Excellent reliability as the blade is not made with parts

Simple and fast assembly

All moving blades are manufactured from one piece

One-Piece Blades with shroud

Advantages

Medium and Reheat Steam TurbinesMedium and Reheat Steam Turbines

Page 47: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Customer Benefits High efficiency Reliable operation Resistance against corrosion, long life-time Easy replacement (if ever needed)

Features Free-standing rotating LSB, no lacing

wires Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root

Typical rotating blade12 % Cr steel precision forged blade

Typical stationary bladeDuctile cast material

Medium and Reheat Steam Turbines - Low Pressure SectionsMedium and Reheat Steam Turbines - Low Pressure Sections

Page 48: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Simple replacement of individual blades

No aerodynamic losses from interconnecting elements

Exact definition of natural frequencies and operation stresses

No stress concentrations caused by interconnecting elements

Free-standing last-stage blades

Advantages

Medium and Reheat Steam TurbinesMedium and Reheat Steam Turbines

Page 49: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

20 50 2.5 With lacing wire

26 50 3.96 With lacing wire

31 50 5.5 Free standing

33 50 6.1 Free standing

37 50 7.2 Free standing

43 50 9.6 Free standing

20B 60 2.5 With shroud

26 60 3.96 With lacing wire

30 60 5 Free standing

36 60 6.7 Free standing

LP type Speed Exhaust area LSB type( 1/s ) per flow

( m2 )

Medium and Reheat Steam Turbines - Low Pressure SectionsMedium and Reheat Steam Turbines - Low Pressure Sections

Page 50: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Erosion Protection of Last-Stage Rotor Blades by Incorporating Nozzle Water Removal

Medium and Reheat Steam Turbines - Low Pressure SectionsMedium and Reheat Steam Turbines - Low Pressure Sections

Page 51: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical

Outer ring channel

Dividing plane

Outlet to the condensator

Slots

Inner ringchannel

Fixedblade

Simplified View of the Water Extraction System

Medium and Reheat Steam TurbinesMedium and Reheat Steam Turbines

Page 52: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 53: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 54: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 55: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 56: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 57: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 58: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 59: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical
Page 60: Diapositiva 1 - TPG...Exact calculation of natural frequencies Induction hardened leading edge Circular fir tree root Typical rotating blade 12 % Cr steel precision forged blade Typical