dezurik ksl-la long body design slurry knife gate … · a7 drain gasket duralon 8500 (dp option)...
TRANSCRIPT
BULLETIN 52.00-1B
JUNE 2015
www.dezurik.com
DeZURIK KSL-LA SLURRY KNIFE GATE VALVES
TECHNICAL SPECIFICATIONS
www.dezurik.com2 © 2015 DeZURIK, Inc.
Materials of ConstructionItem Description Material
A1 Body Ductile Iron, ASTM A536, Grade 65-45-12
A2 Gate
316 Stainless Steel, ASTM A240 Type 31617-4 PH Stainless Steel H900 Heat Treated, ASTM A5642205 Duplex Stainless Steel, ASTM A240 Type 2205 Duplex316 Stainless Steel, ASTM A240 Type 316 with a hardened nickel based non-stick coating17-4 PH Stainless Steel H900 Heat Treated, ASTM A564 with a hardened nickel based non-stick coating2205 Duplex Stainless Steel, ASTM A240 with a hardened nickel based non-stick coating
A3 SleeveNR - Natural Rubber to 177°F (81°C)HNBR - Hydrogenated Nitrile Butadiene to 300°F (150°C)EPDM - Terpolymer of Ethylene, Propylene & a Diene, to 250°F (120°C)
A4 Sleeve RetainerNR - Natural Rubber to 177°F (81°C)EPDM - Terpolymer of Ethylene, Propylene & a Diene, to 250°F (120°C)HNBR - Hydrogenated Nitrile Butadiene to 300°F (150°C)
A5 Body Gasket Duralon 8500
A6 Top SealEPDM - Terpolymer of Ethylene, Propylene & a Diene, to 250°F (120°C)Hydrogenated Nitrile Butadiene to 300°F (150°C)
A7 Drain Gasket Duralon 8500 (DP Option)A8 Drain Plate Carbon Steel, ASTM A36 (DP Option)A9 Grease Fitting SteelA10 Screw Carbon Steel, Zinc PlatedA11 Screw Carbon Steel, Zinc PlatedA12 Washer Carbon Steel, Zinc PlatedA13 Lockwasher Carbon Steel, Zinc PlatedA14 Nut Carbon Steel, Zinc PlatedA15 Screw Carbon Steel, Zinc Plated (DP Option)A16 Washer Carbon Steel, Zinc Plated (DP Option)A17 Screw Carbon Steel, Zinc PlatedA18 Washer Carbon Steel, Zinc PlatedA19 Screw Carbon Steel, Zinc PlatedA20 Nut Carbon Steel, Zinc Plated
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Shut-Off Capabilities2-24" (50-600mm) Driptight
Pressure Ratings (Ambient Temperatures)
Valve Size2-24"
(50-600mm)100 psi C.W.P.
690kPa
Applicable Standards
DeZURIK KSL-LA Knife Gate Valves are designed and/or tested to meet the following standards: ASME B16.5/150 ASME B16.5 Class 150 Flange DrillingDIN 10 Metric 10 bar Flange DrillingDIN 16 Metric 16 bar Flange DrillingAS2129 Table D Australian Table D Flange DrillingAS2129 Table E Australian Table E Flange DrillingSANS 1123-1000 South African 1000 kPa Flange DrillingSANS 1123-1600 South African 1600 kPa Flange Drilling
Valve Selection
NOTE: Leakage expected during actuation
Higher pressures available on application
Flow Parameters
ValveSize
Cv*Kv*100%Open
K**(resistance)
PortArea
(in2/cm2)
2"50mm
193167 0.16 2.0
133"
80mm434376 0.16 4.6
294"
100mm829717 0.16 8.7
565"
125mm15001300 0.16 15.8
1026"
150mm21601870 0.16 22.7
1468"
200mm35403060 0.16 37.2
24010"
250mm61405310 0.16 64.5
41612"
300mm86407470 0.16 90.8
58614"
350mm1170010100 0.16 123
79216"
400mm1470012700 0.16 154
99318"
450mm1660014400 0.16 174
112220"
500mm2050017700 0.16 215
139024"
600mm3360029100 0.16 353
2275
*Cv = Flow in GPM of water at 1 psi pressure drop. Kv = Flow in m3/hr. of water at 100 kPa pressure drop.** K = The resistance coefficient of the valve.
The constant (K) can be used to determine the equivalent length of pipe.
L= KxD Where f
L = Equivalent length of pipe in feet K = Resistance coefficient D = Pipe diameter in feet f = Friction factor, related to type of pipe
Valve Weights
ValveSize
Basic Valve
With Handwheel
With Chainwheel
With Bevel Gear Handwheel
With Bevel Gear Chainwheel Pneumatic
CylinderHydraulic CylinderStandard
Mounting90º
MountingStandardMounting
90ºMounting
2"50mm
3114
6228
7433
11050
11853
6931
5123
3"80mm
4520
7635
8840
12456
13260
8338
6530
4"100mm
5525
11351
12155
15872
16675
11753
10146
5"125mm
7132
12155
13059
16876
17580
222101
13662
10950
6"150mm
8137
13160
14064
17881
18584
232105
14666
11954
8"200mm
14867
21296
228104
254115
261119
307140
220100
20091
10"250mm
15169
226103
242110
267121
288131
334152
228104
235107
12"300mm
271123 N/A N/A 460
209479218
525239
509231
399181
14"350mm
338154 N/A N/A 496
225543247
516235
563256
511232
452205
16"400mm
472215 N/A N/A 628
285674306
649295
695316
704320
579263
18"450mm
600273 N/A N/A 860
391975443
880400
995452
846385
710323
20"500mm
885402 N/A N/A 1172
5331287585
1193542
1307594
1445657
1090495
24"600mm
1155525 N/A N/A 1499
6811611731
1519690
1632741
1704775
1415643
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Valve StyleGive valve style code as follows: KSL = Slurry Knife Gate Valve
OrderingTo order, simply complete the valve order code from information shown. An ordering example is shown for your reference.
Valve SizeGive valve size code as follows: 2 = 2" (50mm) 12 = 12" (300mm) 3 = 3" (80mm) 14 = 14" (350mm) 4 = 4" (100mm) 16 = 16" (400mm) 5 = 5" (125mm) 18 = 18" (450mm) 6 = 6" (150mm) 20 = 20" (500mm) 8 = 8" (200mm) 24 = 24" (600mm) 10 = 10" (250mm)Sizes 22" (550mm) and 26-60" (650-1500mm) are available on application. Contact DeZURIK for more information.
Body StyleGive body style code as follows: LA = Long Body Style
End ConnectionGive end connection code as follows:F1 = ASME B16.5 Class 150 UNC Tapping for ThreadsF110 = ISO 7005/PN10 DrillingF116 = ISO 7005/PN16 DrillingF1DA = AS2129 Table D DrillingF1EA = AS2129 Table E DrillingF1S10 = SANS1123-1000F1S16 = SANS1123-1600
Body MaterialGive body material code as follows: DI = Ductile Iron Other body materials are available on application
Top SealGive top seal material code as follows: EPDM = Terpolymer of Ethylene, Propylene & a Diene, to 250°F (120°C)HNBR = Hydrogenated Nitrile Butadiene to 300°F (150°C)
Ordering Example:KSL,6,LA,F1,DI,EPDM,S2,NR,DP*actuator
OptionsGive option code as follows: — = Paint Options (Contact DeZURIK)CRT = Certified Physical and Chemical Test Reports (body & gate only)CMC = Certificate of Material ConformanceDP = Drain PlateFLS = Sleeve Retainer Flange Seals, 2-8" (50-200mm) valves only. Sleeve Retainer Flange Seals are inlcuded as standard on 10" (250mm) and
larger valves
Gate MaterialGive gate material code as follows: S2 = 316 Stainless SteelS5 = 17-4 Stainless Steel H900 Heat TreatedS10 = 2205 Duplex Stainless SteelS2C = 316 Stainless Steel with a hardened nickel-based, nonstick coatingS5C = 17-4PH Stainless Steel H900 Heat Treated with a hardened nickel-based,
nonstick coatingS10C = 2205 Duplex Stainless Steel with a hardened nickel-based, nonstick coating
Sleeve MaterialGive sleeve material code as follows: NR = Natural Rubber to 177°F (81°C)EPDM = Terpolymer of Ethylene, Propylene & a Diene , to 250°F (120°C)HNBR = Hydrogenated Nitrile Butadiene to 300°F (150°C)
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Manual ActuatorsHandwheel and Chainwheel ActuatorsAll 2-10" (50-250mm) valves can be furnished with handwheel or chainwheel actuators. To order, add the appropriate order code to the basic valve order code. Refer to information on bevel gear actuators when pressures exceed limits shown. Actuator sizing is for slurries and liquids; contact DeZURIK for sizing on dry materials applications. Order chain for chainwheel actatuors as a separate item.
Bevel Gear ActuatorsBevel gear actuators are available on 3-24" (80-600mm) valves with handwheel or chainwheel actuators. Bevel gear actuators provide vertical mounting of the handwheel or chainwheel, or can be used where space limitations prohibit the use of a standard handwheel or chainwheel. A mechanical advantage makes large valve operation easier and faster. Actuator sizing is for slurries and liquids; contact DeZURIK for sizing on dry materials applications.
Ordering Example: KSL,6,LA,F1,DI,EPDM,S2,NR,DP*MN-HD16-CS
Ordering Example: KSL,6,LA,F1,DI,EPDM,S2,NR,DP*MNB-HD12-CS
Handwheel Actuator
Bevel Gear Handwheel Actuator
Chainwheel Actuator
Bevel Gear Chainwheel Actuator
ValveSize
Order Code
Maximum Shutoff Pressure
Differentialpsi/kPa
Carbon Steel (CS)
Yoke2"
50mm MN-HD12-CS 100690
3"80mm MN-HD12-CS 100
6904"
100mm MN-HD12-CS 100690
5"125mm MN-HD12-CS 100
6906"
150mm MN-HD16-CS 100690
8"200mm MN-HD20-CS 100
69010"
250mm MN-HD20-CS 50345
ValveSize
Order Code
Maximum Shutoff Pressure
Differentialpsi/kPa
Carbon Steel (CS)
Yoke3"
80mm MNB-HD12-CS 100 690
4"100mm MNB-HD12-CS 100
6905"
125mm MNB-HD12-CS 100 690
6"150mm MNB-HD12-CS 100
6908"
200mm MNB-HD12-CS 100 690
10"250mm MNB-HD24-CS 100
69012"
300mm MNB-HD24-CS 100 690
14" 350mm MNB-HD24-CS 100
69016"
400mm MNB-HD24-CS 100 690
18" 450mm MNB-HD24-CS 100
69020"
500mm MNB-HD24-CS 100 690
24" 600mm MNB-HD24-CS 100
690
ValveSize
Order Code
Maximum Shutoff Pressure
Differentialpsi/kPa
Carbon Steel (CS)
Yoke3"
80mm MNB-CW12-CS 100 690
4"100mm MNB-CW12-CS 100
6905"
125mm MNB-CW12-CS 100 690
6"150mm MNB-CW12-CS 100
6908"
200mm MNB-CW12-CS 100 690
10"250mm MNB-CW20-CS 100
69012"
300mm MNB-CW20-CS 100 690
14" 350mm MNB-CW20-CS 100
69016"
400mm MNB-CW20-CS 100 690
18" 450mm MNB-CW20-CS 100
69020"
500mm MNB-CW20-CS 100 690
24" 600mm MNB-CW20-CS 100
690
ValveSize
Order Code
Maximum Shutoff Pressure
Differentialpsi/kPa
Carbon Steel (CS)
Yoke2"
50mm MN-CW12-CS 100690
3"80mm MN-CW12-CS 100
6904"
100mm MN-CW12-CS 100690
5"125mm MN-CW12-CS 100
6906"
150mm MN-CW20-CS 100690
8"200mm MN-CW20-CS 100
69010"
250mm MN-CW20-CS 50345
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Manual Actuator AccessoriesChain for Chainwheel ActuatorsOrder as a separate item by giving the correct code and specify required length of chain as second line information. One closing link is supplied with the chainwheel actuator.
Full-Force Lockout DeviceLockouts for open and closed position are available on all sizes of handwheel, bevel gear handwheel and cylinder actuated valves. Lockouts are designed to hold the full actuator force, plus a safety factor. To order, add a comma and the order code "LK" after the actuator code.
Ordering Example:KSL,6,LA,F1,DI,EPDM,S2,NR,DP*MNB-HD12-CS,LK
Order Code Description
ACC*CN102 Steel, Zinc Plated 3/16ACC*CN103 Galvanized 3/16ACC*CN106 316 Stainless Steel 3/16
Ordering Example: ACC*CN102 Chain 12 feet long (366cm)
Pneumatic Cylinder ActuatorsDeZURIK double-acting pneumatic cylinder actuators are available for on/off service. Supply pressure is 60 or 80 psi (410 or 550 kPa). To order, add the proper code from the table to the valve order code. Actuator sizing is for slurries and liquids; contact DeZURIK for sizing on dry materials applications.
60 psi (410 kPa) Air Supply 80 psi (550 kPa) Air Supply
ValveSize
OrderCode Maximum Shutoff
PressureDifferential
psi/kPa
CarbonSteel(CS)Yoke
2"50mm CY-PC4-CS 100
6903"
80mm CY-PC6-CS 100 690
4"100mm CY-PC6-CS 100
6905"
125mm CY-PC6-CS 100 690
6"150mm CY-PC6-CS 100
6908"
200mm CY-PC8-CS 100 690
10"250mm CY-PC10-CS 100
69012"
300mm CY-PC12-CS 100 690
14" 350mm CY-PC12-CS 100
69016"
400mm CY-PC14-CS 100 690
18" 450mm CY-PC14-CS 100
69020"
500mm CY-PC16-CS 100 690
24" 600mm CY-PC16-CS 100
690
ValveSize
OrderCode Maximum Shutoff
PressureDifferential
psi/kPa
CarbonSteel(CS)Yoke
2"50mm CY-PC4-CS 100
6903"
80mm CY-PC6-CS 100 690
4"100mm CY-PC6-CS 100
6905"
125mm CY-PC6-CS 100 690
6"150mm CY-PC6-CS 100
6908"
200mm CY-PC8-CS 100 690
10"250mm CY-PC10-CS 100
69012"
300mm CY-PC12-CS 100 690
14" 350mm CY-PC12-CS 100
69016"
400mm CY-PC14-CS 100 690
18" 450mm CY-PC14-CS 100
69020"
500mm CY-PC16-CS 100 690
24" 600mm CY-PC16-CS 100
690
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Hydraulic Cylinder ActuatorsDouble-acting hydraulic cylinders are available for on/off service. All actuators are sized to the full pressure rating of the valve. Actuator sizing is for slurries and liquids; contact DeZURIK for sizing on dry materials applications.
ValveSize
OrderCode
Fluid SupplyPressure (psi/kPa)
Maximum ShutoffPressure
Differentialpsi/kPa
CarbonSteel(CS)Yoke
2"50mm CY-HC1.5-CS 1200
8280100 690
3"80mm CY-HC1.5-CS 1200
8280100 690
4"100mm CY-HC1.5-CS 1200
8280100 690
5"125mm CY-HC2-CS 1200
8280100 690
6"150mm CY-HC2-CS 1200
8280100 690
8"200mm CY-HC2-CS 1200
8280100 690
10"250mm CY-HC3.25-CS 550
3795100 690
12" 300mm CY-HC3.25-CS 550
3795100 690
14" 350mm CY-HC4-CS 550
3795100 690
16" 400mm CY-HC4-CS 550
3795100 690
18" 450mm CY-HC4-CS 550
3795100 690
20" 500mm CY-HC5-CS 550
3795100 690
24" 600mm CY-HC5-CS 550
3795100 690
Note: The maximum hydraulic pressure rating for hydraulic cylinders by size is as follows:
HC1.5 is 2000 psi HC2 is 2000 psi HC3.25 is 1000 psi HC4 is 800 psi HC5 is 950 psi
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Filter RegulatorThe DeZURIK Filter Regulator is designed to provide clean, accurate pressure to cylinder actuators.
Four-Way Solenoid ValveSolenoid valves may be ordered mounted and piped as part of a complete valve and cylinder actuator assembly or as a separate item.
Speed Control ValvesSpeed Control Valves are available for controlling valve opening or closing speed with cylinder actuators.
Position Indicating SwitchesMechanical or Proximity Position Indicating Switches are available for use on cylinder actuators. One switch can be set to indicate open or closed position. Two switches will automatically be set to indicate full open and full closed positions.
Stem Cover BellowsTo protect valve stem from environmental debris, the Stem Cover Bellows may be ordered as part of a complete valve and actuator assembly. Ordering Example:KSL,6,LA,F1,DI,EPDM,S2,NR,DP*CY-PC6-CS,SCB
Full-Force Lockout DeviceLockouts for open and closed position are available on all sizes for cylinder actuated valves. Lockouts are desinged to hold the full actuator force, plus a safety factor. To order, add a comma and the order code “LK” after the actuator code.Ordering Example:KSL,6,LA,F1,DI,EPDM,S2,NR,DP*CY-PC6-CS,LK
Cylinder Actuator Accessories
Electric Motor ActuatorsDeZURIK Knife Gate Valves can be furnished with electric motor actuators including Limitorque, Auma, Rotork, E.I.M. and others.
When ordering electric motor actuators, specify valve order code, shutoff pressure, service conditions (flowing media and installation direction); type of application (on/off); speed of operation; NEMA rating (4, 7, as per specification requirements.submersible, etc.); electrical characteristics (voltage and phase); actuator accessories and controls
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ValveSize
Dimensions
D E*Installed
GHandwheel
GChainwheel K
2"50mm
3.0076
6.88175
12.00305
12.00305
19.60498
3"80mm
3.7595
6.88175
12.00305
12.00305
20.98533
4"100mm
4.50114
6.88175
12.00305
12.00305
22.98584
5"125mm
5.00127
7.00178
12.00305
12.00305
28.85733
6"150mm
5.50140
7.00178
16.00406
20.00508
30.35771
8"200mm
6.75171
7.25184
20.00508
20.00508
35.23895
10"250mm
8.00203
8.88226
20.00508
20.00508
45.371152
ValveSize
Dimensions
D E*Installed G
H Standard Mounting
H 90 Degree Mounting
J
3"80mm
3.7595
6.88175
12.00305
10.12257
10.12257
23.45596
4"100mm
4.50114
6.88175
12.00305
10.12257
10.12257
25.70653
5"125mm
5.00127
7.00178
12.00305
10.12257
10.12257
30.38772
6"150mm
5.50140
7.00178
12.00305
10.12257
10.12257
32.70831
8"200mm
6.75171
7.25184
12.00305
10.12257
10.12257
39.07992
10"250mm
8.00203
8.88226
24.00610
18.37467
18.37467
44.451129
12" 300mm
9.50241
10.13257
24.00610
18.37467
18.37467
51.581310
14" 350mm
10.50267
10.15258
24.00610
18.37467
26.25667
55.451408
16" 400mm
11.75298
11.00279
24.00610
18.37467
26.25667
63.201605
18" 450mm
12.50318
12.25311
24.00610
20.98533
35.48901
72.331837
20" 500mm
13.75349
14.13359
24.00610
20.98533
35.48901
75.151909
24" 600mm
16.00406
14.63372
24.00610
20.98533
35.48901
94.952412
DimensionsHandwheel & Chainwheel
Bevel Gear Handwheel
InchesMillimeters
InchesMillimeters
* Retainer flanges are standard on 10" (250mm) and larger, and optional on 2-8" (50-200mm). If retainer flanges are not required, deduct 1.00" (25mm). Allow an additional .25-.50" (6-13mm) for installation.
* Ratainer flanges are standard on 10" (250mm) and larger, and optional on 2-8" (50-200mm). If retainer flanges are not required, deduct 1.00" (25mm). Allow an additional .25-.50" (6-13mm) for installation.
D
J
K
TOP OF STEMIN OPEN POSITION
TOP OF GATEIN OPEN POSITION
"E"INSTALLED
øG
D
K
"E"INSTALLED
H
ø G
D
K
øG
TOP OF STEMIN OPEN POSITION
TOP OF GATEIN OPEN POSITION
"E"INSTALLED
D
K
H
øG
"E"INSTALLED
Handwheel
Standard Mounting
90 Degree Mounting
Chainwheel
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ValveSize
Dimensions
D E*Installed G
H Standard Mounting
H 90 Degree Mounting
K
3"80mm
3.7595
6.88175
12.00305
9.62244
9.62244
23.45596
4"100mm
4.50114
6.88175
12.00305
9.62244
9.62244
25.70653
5"125mm
5.00127
7.00178
12.00305
9.62244
18.37467
30.38772
6"150mm
5.50140
7.00178
12.00305
9.62244
18.37467
32.70831
8"200mm
6.75171
7.25184
12.00305
9.62244
18.37467
39.07992
10"250mm
8.00203
8.88226
20.00508
9.62244
18.37467
44.451129
12" 300mm
9.50241
10.13257
20.00508
9.62244
18.37467
51.581310
14" 350mm
10.50267
10.15258
20.00508
9.62244
18.37467
55.451408
16" 400mm
11.75298
11.00279
20.00508
9.62244
18.37467
63.201605
18" 450mm
12.50318
12.25311
20.00508
12.23311
26.27667
72.331837
20" 500mm
13.75349
14.13359
20.00508
12.23311
26.27667
75.151909
24" 600mm
16.00406
14.63372
20.00508
12.23311
26.27667
94.952412
DimensionsBevel Gear Chainwheel
InchesMillimeters
* Retainer flanges are standard on 10" (250mm) and larger, and optional on 2-8" (50-200mm). If retainer flanges are not required, deduct 1.00" (25mm). Allow an additional .25-.50" (6-13mm) for installation.
D
K
H
"E"INSTALLED
øG
D
K
H
"E"INSTALLED
øG
Standard Mounting
90 Degree Mounting
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ValveSize
Dimensions
D E* Installed K L
2"50mm
3.0076
6.88175
20.50521
7.88200
3"80mm
3.7595
6.88175
21.87555
9.50241
4"100mm
4.50114
6.88175
24.25616
11.00279
5"125mm
5.00127
7.00178
28.75730
12.50318
6"150mm
5.50140
7.00178
31.31795
13.50343
8"200mm
6.75171
7.25184
34.44875
15.00381
10"250mm
8.00203
8.88226
42.631083
18.00457
12" 300mm
9.50241
10.13257
47.571208
21.25540
14" 350mm
10.50267
10.15258
53.381356
22.75578
16" 400mm
11.75298
11.00279
59.261505
25.00635
18" 450mm
12.50318
12.25311
66.311684
26.50673
20" 500mm
13.75349
14.13359
71.691821
29.50749
24" 600mm
16.00406
14.63372
84.812154
34.00864
ValveSize
Dimensions
D E* Installed L K
2"50mm
3.0076
6.88175
7.88200
23.83605
3"80mm
3.7595
6.88175
9.50241
25.33643
4"100mm
4.50114
6.88175
11.00279
27.20691
5"125mm
5.00127
7.00178
12.50318
32.89835
6"150mm
5.50140
7.00178
13.50343
35.20894
8"200mm
6.75171
7.25184
15.00381
37.61955
10"250mm
8.00203
8.88226
18.00457
37.68957
12" 300mm
9.50241
10.13257
21.25540
56.321431
14" 350mm
10.50267
10.15258
22.75578
59.891521
16" 400mm
11.75298
11.00279
25.00635
67.891724
18" 450mm
12.50318
12.25311
26.50673
71.201808
20" 500mm
13.75349
14.13359
29.50749
74.381889
24" 600mm
16.00406
14.63372
34.00864
87.442221
Hydraulic Cylinder
DimensionsPneumatic Cylinder
InchesMillimeters
InchesMillimeters
* Retainer flanges are standard on 10" (250mm) and larger, and optional on 2-8" (50-200mm). If retainer flanges are not required, deduct 1.00" (25mm). Allow an additional .25-.50" (6-13mm) for installation.
* Retainer flanges are standard on 10" (250mm) and larger, and optional on 2-8" (50-200mm). If retainer flanges are not required, deduct 1.00" (25mm). Allow an additional .25-.50" (6-13mm) for installation.
D
K
"E"INSTALLED
L
L
D
K
"E"INSTALLED
DeZURIK, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only
and should not be relied upon unless confirmed in writing by DeZURIK, Inc. Certified drawings are available upon request.
Printed in the U.S.A.
250 Riverside Ave. N. Sartell, Minnesota 56377 • Phone: 320-259-2000 • Fax: 320-259-2227
For information about our worldwide locations, approvals, certifications and local representative:Web Site: www.dezurik.com E-Mail: [email protected]
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