devendra exports profile jan 09-1

01of 75 JAN 09 TS 16949 / ISO 9001 trusted name in fuel injection parts

PRESENTING…

www.devendraexports.com

35 – B/2 Second Main Road Industrial Estate Ambattur Chennai Tamil Nadu INDIA 600058 P h + 91 - 44 - 2625 - 8127

Fax + 91 - 44 - 2625 - 8456

[email protected]


PRESENTING…

• About group • Mission• Quality policy

• Manufacturing facilities• Machine building capability• Products

• Awards• Strength


•

• Ambattur Industrial Estate from Airport towards north

• West direction (about 1 h drive) from Annanagar towards west

• from Hotel Le Meridian towards north west

WHERE ARE WE ?


30 km

5 km

22 Km

WHO ARE WE?

• Promoted by Mr Vasudevan (late) in 1965 (Chairman, Autolec Industries)

• Headed by Mr Nirmal Kumar MS (Inds Engg, Montana Uy USA) Expert in manufacturing engineering

• 43rd year of successful service in India Overseas markets (OEM Aftermarket) for diesel fuel injection products, and sub assemblies

&

&


• Manufacturers of a wide range of

• TS 16949 and ISO 9001 Certified

• Marketing high end manufacturing solutions

• Diversifying into auto electric products like solenoids, fuel pumps

WHO ARE WE ?

• Diesel fuel injection parts • Auto electric parts • Cylinder liners


WHO ARE WE ?


• Total area 4 000 m² ( 43 500 sq ft )

• Built in area 2 500 m² ( 23 000 sq ft ) (2 levels)

• Employees 150

• Technical 28

• Engineers 20

• Team heads 11

AssociatedAssociated, , independant companiesindependant companies

• devendra enginecraft pvt. ltd.

ISO 9001 certified manufacturers of wide range of cylinder liners • Automotive Industrial Seals (AIS)

ISO 9001 certified specialists in rubber products like seals for Ashok Leyland, Telco, Simpson, SFL

• Devis Engineering

Dedicated ISO 9001 certified supplier to for fuel injection pipes, diaphragms, press parts

OUR ASSOCIATION


Sales, Annual

• Group Rs. 40 cr (USD 8.9 m)

• Rs. 11 cr (USD 2.4 m)

• Exports Rs. 10 cr (USD 2.2 m)

OUR TURNOVER


To be a world wide supplier of high quality and low

cost diesel fuel injection parts and machined parts

for automobile and stationary engine applications

MISSION


QUALITY POLICY

Our customer centric and systems approach work to

provide products and services based on the function of

quality, cost, logistics, development and management on

an ongoing basis.


WHAT DO WE HAVE ?

MACHINE SHOP


• VMCs• CNC turning centre• Super finishing • Grinding (cylindrical, surface & centreless) • Milling• Multi spindles

• Turret lathes• Swaging machine (tube)• SPMs

MACHINE SHOP


Epoxy flooring made in 1991; Planned to reflooring after disposal of conventional machines and installing new CNC machines based on the OEM projects by the end of the financial year.

MACHINE SHOP


VMC – HAAS, USA

MACHINE SHOP


VMC – MICROCUT, TAIWAN

MACHINE SHOP


STANDARDS ROOM


• CMM Mitutoyo - 500 x 400 x 400 (2 mic acc)

• Laser microscope Zygo - dia 0 - 25 mm (0.1mic acc)

• Roundness tester Perthern – up to 80 dia, computerised print

• Optical projector Dynascan - with micrometer ( 0.01 acc)

STANDARDS ROOM


• Surf test

Mitutoyo SJ 401 (acc - 0.01 mic)

• Tool room microscopeNikkon 20X

• Slip gauge sets (SS)

Mitutoyo M112 Grade 0

• Slip gauge sets (TC) Mikronix M32 Grade 1

• Measuring pin sets Aditya 1.01 - 8.50 mm (0.01 steps)

STANDARDS ROOM


STANDARDS ROOM


• Air gauges

• Spring load testers

• Hardness tester, Rockwell

• Hardness tester, Vickers

• Hardness tester, Shore

• Special instruments like digital blade micrometer, V anvil micrometers, thread pitch micrometers, dial gauges (Mikrokator)

STANDARDS ROOM


• DC Power Source

• Resistance Meter (Megger)

• Insulation Tester

• Special Test Rigs for solenoids

Spectro analyser planned for 2009 - 10

LABORATORY


WHAT WILL WE HAVE S00N ?


CNCS PLANNED

• Turn mill centre, Microcut, 52 HT

• Drill tap centre, ARES Seiki, A 7030

• Tube bending, CSN, CNC 38

• Centreless grinding, Palmary top, 35 mm dia

• Spark erosion, CNC, Mouldmaster

• VMM, Carmar

• Reserved adequate funds for machineries according to the OEM projects


FACILITIES, SUPPORT

HOW IS

MANUFACTURING SUPPORTED ?


FACILITIES, SUPPORT


• Tool room Full fledged tool room

• Heat treatment shop Fluidized bed furnace

• Testing Injector testers (Hartridge, UK) Test rigs > Endurance and routine tests

DEDICATED SUPPLIER BASE

Having 40 suppliers for

• Metal forming - Castings, forgings, press sintering parts

• Metal finishing - Plating, powder coating, anodizing, colouring

• Plastic and rubber parts

FACILITIES, SUPPORT

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continued...27of 75 JAN 09 TS 16949 / ISO 9001 trusted name in fuel injection parts

DEDICATED SUPPLIER BASE…

• Solenoid coil winding

• Solenoid coil moulding

• Tooling, mould making

• Preliminary machining operations

OUR SUPPORT

continued…28of 75 JAN 09 TS 16949 / ISO 9001 trusted name in fuel injection parts

DEDICATED SUPPLIER BASE…

• 36 suppliers ISO 9001 certified

• 2 suppliers TS 16949 certified

• Others under progress

OUR SUPPORT


SPMs designed• Lapping machine • Swaging machine

Automated test rigs • Piston cooling nozzle assy • Hand primers• Relief valves• Gear pump• Feed pump• Diesel cut off solenoids

MACHINE DESIGN CAPABILITY


WHAT DO WE PRODUCE AND FOR WHOM?



CUSTOMERS, OEM

OEMs logos used for reference purpose only

OEM

OVERSEAS, OEM• Ambac, USA

• Feed pump • Hand primer

• Dana, Brazil• Hand primer

• Helwan, Egypt• Injector • Single cylinder pump• Governor assy


DOMESTIC, OEM• Ashok Leyland

• Piston cooling nozzles (Euro II & III) • Sole supplier for Ennore and Hosur

• Delphi TVS• Hand primer • Indigenously reengineered

• EICHER (TAFE) • Sub assembly (Water pump)• Sole supplier

OEM


OEM

DOMESTIC, OEM

• Ford through Thyssenkrupp JBM Tow eye nut

• Simpson Relief valve

• Wabco - TVS Power clutch parts


PRODUCTS

GOVERNMENT Registered source for… • Delivery valves• Injectors • Special assy / testing fixtures

For Defence like Military, Air force Navy


&

PISTON COOLING NOZZLE ASSY

• 5 variants

• Euro II/Euro III

• Comprising of 6 parts• Jet tube / housing silver brased in special fixture


PISTON COOLING NOZZLE ASSY

• Test rig

• 100% tested for nozzle angle in dedicated automated test rig with test oil jet at test pressure


VERTICAL DRIVE ASSEMBLY

• 19 child parts

• Including bevel gears, sealed bearings, oil seals

• Tested at 700 rpm


DELIVERY VALVE ASSY

• Cold formed in house in specially

• Super finished through lapping

• Measured / assembled in controlled

• Body > 0.0010 mm concentricity; 0.002 mm cylindricity; 0.2 µm• Pin > 0.0015 mm concentricity; 0.002 mm cylindricity; 1.2 µm


made tool

ambience using rotometer (medium - nitrogen)

SPRAY TIP NOZZLE ASSY

• Body > 35 mm long; dia 18 mm, 0.06 mm tolerance; 40 g 0.0005 concentricity; 0.04 µm • Pin > 30 mm long; dia 6 mm; 0.005 tolerance; 10 g 0.06 concentricity; 1.25 µm


HIGH PRESSURE FUEL INJECTION PIPES

• Ashok Leyland • Same Deutz* • Southern Agro*

* Under field trial


• Ferrule end formed thru special forming operation – with specially designed tool by devendra tooling team

• 100 % tested for assembly fitting in assy fixture according to the engine model

TOW EYE NUT

Special Round thread DIN 405

(Knuckle thread)

• Special Round thread DIN 405 (Knuckle thread)

• Specially made thread cutting insert


HYDRAULIC ROD

for Wabco clutch assy

• Stainless steel - AISI 420 • 150 mm long; dia 50mm, 0.02 tolerance; 0.5 kg • 0.003 concentricity; 0.01 cylindricity;• 0.005 straightness• 0.2 µm


HAND PRIMER

Comprising of 7 parts

• Housing bore burnished • 0.6 µm• Child parts with trivalent coating, Zinc nickel ( 400 h salt spray resistance)


OVERSEAS

• Feed pumps• Hand primers • Relief valves

• Diesel cut off solenoids• Overflow valves • Fuel injection pipes (high

pressure)

Other Products


FEED PUMP

Comprising of 30 parts including plastic, rubber, grey iron casting (shell moulded) and precision ground metal parts


FEED PUMP ALUMINIUM PR DIE CAST TYPE


FEED PUMP SHELL MOULD TYPE


MINI FEED PUMP

14 variants


Comprising of 20 parts including plastic, Rubber and precision ground / burnished metal parts

HAND PRIMER

30 variants

51of 75 JAN 09 TS 16949 / ISO 900 1 trusted name in fuel injection parts

Comprising of 20 parts including plastic, Rubber and precision ground / burnished metal parts

OVER FLOW VALVE

23 variants


GEAR PUMP

• Precision fine finished gears assembled to close clearances

Comprising of 30 precision parts


SINGLE CYLINDER PUMP

Element assy

• Barrel 56 mm long; dia 9 mm, 0.01 tolerance; 0.0005 cylindricity; 0.04 µm • Plunger 74 mm long; dia 9 mm; 0.005 tolerance;

0.001 cylindricity; 0.1 µm

Plunger

Barrel


PRE FILTER

Exclusive trials conducted to assess the shrinkage pattern in ACME thread in plastic to design the thread sizes for the master electrode

ACME thread


CHECK VALVE

Crimped design, comprising 5 child parts including spring seal.&


ALSO IN OUR RANGE

SQ.COUPLING DIAPHARM

DELIVERY VALVE GOVERNOR ASSY NOZZLE

RELIEF VALVE


PRODUCTS (Auto Electric)

UNDER DEVELOPMENT…

• Fuel pump, electric (OEM in USA)

3 variants

• Diesel cut off solenoids 4 variants


PRODUCTS (Auto Electric)

Diesel cut off solenoidsEquivalent to brands…

• Delphi/CAV • Mico/Bosch• Denso• Zexel• Customised solenoids


12 variants in 12/24 V DC versions

CAV 9109 - 049 M5 MALE - 12 V

CAV 7167-620 A M5 FEMALE-12V CAV 7167-620 D TWIN BLADE-12 V

SOLENOIDS - CAV

60 of 75 JAN 09 TS 16949 / ISO 9001 trusted name in fuel injection parts

CAV 7180 - 049 M5 MALE - 24 V

SOLENOIDS - CAV

CAV 7180-49 D TWIN BLADE-24 VCAV 7180 - 49 A M5 FEMALE-24 V


BOSCH 0 330 001 018 - 12 V BOSCH 0 330 001 016 - 24 V

BOSCH 0 330 001 015 - 12 V

SOLENOIDS - BOSCH


ZEXEL 146650 - 720 - 12 V ZEXEL 146650 - 122 - 12 V

SOLENOIDS - ZEXEL


NIPPON DENSO 096010-0500-12V NIPPON DENSO 096010-0510-24V

SOLENOIDS - DENSO


REPLACEMENT PARTS, HAND PRIMERS

70 variants


WHAT IS OUR STRENGTH ?


STRENGTH

• In – depth knowledge in wide range of manufacturing

• Skills to meet exacting demands of customers

• De skilled manufacturing process

• Super finishing processes through SPMs

• Willing to invest on human asset, dedicated


manufacturing facilities

process

STRENGTH

• SOUND supplier base covering all manufacturing process • Domestic aftermarket products distributed only through TVS group

• Soft loans to suppliers to acquire CNCs through trading channel at lower price, cutting on the overall cost to customer

• NDAs with OEMs

• Clean, transparent business practices


• Dependability – decades long loyal Customers

• Buffer stock to ensure no line stoppage at Customer end

• Associated with continually growing MNC Customers

• Absolute professional management

STRENGTH


WHAT DO WE TRADE ?


MARKETING

We are also a distributor of various range of imported machines from TAIWAN, Germany, Italy, UK.

01. IXION AUERBACH (Germany) : Deep hole drilling, CNC milling, VMC specially for mould making, Total customized machining solutions

02. MICROCUT (Taiwan) : CNC Lathes / long bed lathes (upto 6 m) , VMCs, HMCs, Twin spindle / turret slant bed CNC lathes

03. CSM (Taiwan) : CNC electric / hydraulic tube bending, Tube end forming & grooving machines, Automatic circular cold saw cutting machine

04. CARMAR (Taiwan) : CMMs, Video measuring machines, Digital Optical Comparator, Interferometric microscope , Digital tool pre-setter


MARKETING

05. PALMARY (Taiwan) : CNC grinding > centreless / universal / internal / surface, Special purpose grinding, CNC honing (Horizontal / Vertical)

06. YIHAWJET (Taiwan) : ZNC / TNC / CNC EDM, Drill EDM, Tyre mould EDM, CNC Wire cut.

07. BERCO (Italy) : CNC roll grinder, CNC orbital grinder, CNC crankshaft grinder, Engine rebuilding machines

08. PORTA (Italy) : Flexible transfer machines, Multi center machining

09. MCM (Italy) : IT Integrated machining center

10. TRIDENT (Taiwan) : Drill Tap Center, Spindle speed 60-8000 (std) & 60 – 1200 (opt)


MARKETING

11. YEAN-LU-YI (Taiwan) : Portable drill point grinder, Portable tap re- sharpener, Portable end mill grinder, Oil skimmer

12. HATRIDGE (UK) : Diesel pump test benches computerized, Smoke meters, Injector testers, Common rail pump testing, Common rail injector testing, EUI and EUP

13. Shanghai Jinjian Waterjet Equipment Manufacturing Co., Ltd (Taiwan) : CNC Waterjet cutting system

14. Also CNC VTLs, Measuring Instruments, Laser Marking Cutting Engraving, Plasma Cutting Cum Welding Machine, Economic Series CNC lathes VMCs


&

AWARDS

• Export award from The President of India,1988

• Repeated awards from EEPC


THANK YOU VERY MUCH …

… FOR YOUR TIME


devendra exports profile jan 09-1

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