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    DEVELOPMENT OF SURFACESOF SOLIDS

    Engr. Nazeer Ahmed Anjum

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    If a piece of paper is wrapped around a cylinder or on

    all sides of a square prism and laid out or opened on a

    flat surface. OR

    INTRODUCTION

    When the complete surface of a solid is opened out

    and laid on a plane, the surface of the solid is said to

    have been "developed" and the figure obtained is

    called "development" of the surface.

    Every line on the development must be the true length

    of the corresponding line on the surface.

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    INTRODUCTION

    A developable surface is one which may be unfolded

    or unrolled so is to coincide with a plane. Single

    curved surfaces such as of cones and cylinders can be

    accurately developed.Warped and double curved surfaces such as of sphere,

    tours, ellipsoid and hyperboloid are undevelopable.

    These can, however, be approximately developed by

    dividing them into a number of parts.

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    IMPORTANCE

    In engineering practice an engineer is frequently

    required to have a knowledge of development of

    surfaces of an object in its design and manufacturing

    processes. Practical applications of developmentsoccur in sheet-metal work, stone cutting, cartoons,

    cigarette, Matches etc boxes and pattern making.

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    DEVELOPMENT

    PRISM CYLINDER

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    DEVELOPMENT

    PYRAMID CONE

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    DEVELOPMENT OF A CYLINDER

    This is a development of a cylinder. It is quite easily

    formed by drawing a rectangle, adding a tab and

    rolling it round to form the cylindrical shape. A

    separate top and base can be added, these are circular.

    Can you name any products that

    have this type of package ?

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    DEVELOPMENT OF A PRISM

    This is a triangular prism. It is quite an unusual shape

    although you may be able to think of a product that has

    a package like this one.

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    DEVELOPMENT OF A PYRAMIDThis is a net / development of a square pyramid. The

    development gets its name from the square base. Tabsare positioned around the base and on the leading edge

    so that when the development is folded it can be glued

    in position.Can you name any

    products that have this

    type of products?

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    DEVELOPMENT OF A CONE

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    DEVELOPMENT OF A CUBOID

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    PRINCIPLE DEVELOPMENT METHODS

    There are four principle methods of development:

    (i)Parallel-line development.

    It is employed in cases of prisms and cylinders in

    which stretch-out-line (SL) principle is used. A stretch-out-line is the development of the end of the prism or

    the cylinder.

    (ii) Radial line development

    It is employed in cases of pyramids and cones inwhich the true length of the slant edge or the generator

    is used as radius.

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    PRINCIPLE DEVELOPMENT METHODS

    (iii) Triangular developmentIt is employed where the connecting surface is neither prismatic

    nor pyramidal. In this method the various plane surfaces are

    divided into several triangular areas, and each triangle is laid

    out in the development after the termination of its true from.

    This method is used where the connecting surface is a

    combination of prismatic, pyramidal, cylindrical types or a

    combination of any two of these.

    (iv) Approximate Development

    It is employed where the surface of a solid is theoreticallyundevelopable like wrapped & double-curved surfaces. These

    can be approximately developed by dividing them up into a

    number of parts.

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    DEVELOPMENT OF A TRUNCATEDCYLINDER

    Draw the TOP & FRONT views of the cylinder.

    Divide the TOP view into 12 equal parts

    Project the divisions to the front view.

    Number the divisions on both the views.

    Draw the stretch out line (SL) equal to D

    Divide the SL into 12 equal divisions & number

    each division.Draw lines at each division & project the heightof each line from the front view.

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    DEVELOPMENT OF A TRUNCATEDCYLINDER

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    DEVELOPMENT OF THE LATERAL SURFACE OFA TRUNCATED PYRAMID

    TOP VIEW

    Develop the lateral

    surface of a truncated

    hexagonal pyramid of

    base edge 25 mm &

    height 60 mm.

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    DEVELOPMENT OF THE LATERAL SURFACE OFA TRUNCATED PYRAMID

    TOP VIEW

    Draw the

    development of the

    lateral surface of a

    truncated pentagonal

    pyramid of base edge20 mm & height 60

    mm. it is truncated at

    20mm from the apex.

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    DEVELOPMENT OF LATERAL SURFACES OFTRUNCATED CONE

    The development of the cone will be a sector of acircle & the angle subtended by the arc at the center iscalculated by the formula:

    )(

    )(360

    lconetheofheightSlant

    rcirculebasetheofRadiuso

    The radius of the base circle is 10mm & slant height is30mm, then = 360(10/30)

    = 120o

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    DEVELOPMENT OF LATERAL SURFACES OFTRUNCATED CONE

    Draw the development of the lateral surface of a truncated cone

    of base 50 mm & height 80 mm.

    Draw the true length diagram. The lines 0-1 and 0-7 are the

    true length because they are ||e

    to the front plane. Since all theother lines are foreshortened, hence true lengths are needed.

    Draw the stretch out line SL. Measure distance from 1 to 2 on the

    top view. Using this distance, step off 12 spaces on SL.

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    DEVELOPMENT OF A TRANSITION PIECE

    A transition piece is a specially formed pipe that is used to join

    two other pipes of different shapes, such as a square pipe & around pipe. The word transition means change.

    In a transition piece there are four

    large triangular-shaped pieces and

    four parts that are made o smalljoined triangles.

    The development of a transition

    piece is done by the principal of

    triangulation. Triangulation is the

    processes of dividing a curved

    surface into small triangles which

    can be bent into shape instead of

    stretched.

    eve opmen o

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    eve opmen oFour Piece Elbow

    O

    15

    1530

    30

    d1d2

    O

    15

    1530

    30

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    A

    B

    C

    D E

    F

    G

    H

    I J

    O

    Draw tangents to the arcs from each point to bring the piece

    in the required shape.

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    1

    2

    35

    6

    4

    Draw a semicircle at the bottom & divide it into 6 equal

    parts i.e at an angle of 30.

    7

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    Draw the projections from the point of intersections of

    circles up to section A.From A draw parallel lines to the

    tangent of section B.

    1

    2

    34

    5

    6

    7

    A

    B

    C

    D

    A & D

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    11 2 3 4 5 67 56 34 2

    D

    C

    B

    A

    1

    23

    45

    6

    7

    A & D

    Draw a line having length equal to circumference of circle. Divide circumference

    into 12 equal parts. Draw the projections of part A of Elbow. Join the points

    with hand sketch. Part A & D are same in shape.

    B & C

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    5

    BB

    B & C

    1

    2

    34

    56

    7 1 2 3 4 5 6 7 6 5 4 3 2 1

    Draw part B of Elbow above the semicircle. Draw projections of B to

    circumference of circle. Join points obtained with hand sketch. Part B & C are

    same in shape.

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    A

    B

    C

    D

    Final Four pieces of Elbow obtained will be in this form.

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    Step # 1:draw the separate view ofeach part and make the

    development of each one by one

    Development of T-Joint

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    Piece no. 1 of tee joint

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    Piece no. 2 of tee joint

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    Step # 1

    12

    3

    5

    4

    67

    8

    9

    10

    12

    1

    11

    1;

    2;12

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    Step # 2:

    1: Draw the front view of piece no. 1 which is double

    truncated cylinder

    2: Draw the top view of the cylinder and divide it into

    twelve divisions.

    3: Draw the projection of each point on front view and

    extended them which intersect the unfolded

    development of cylinder join the points and complete

    the development of piece no. 1.

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    Step # 2

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    Step # 3Same procedure is adopted for development of

    piece no. 2.

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    6

    1

    2

    345

    6789

    101112

    13

    .

    Step # 3

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    Step # 4 Remove the extra material to get finished piece

    and join them to form the required tee joint.

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    FINAL DEVELOPED SHAPE OF PIECE NO. 1

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    2

    .

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    PROCEDURE FOR T-JOINT First of all draw a circle and divide it into twelve

    equal parts.

    Now draw the vertical projections of the circle.

    Draw the horizontal projections of the circle.Now draw a triangle making an angle of 30 degree

    with the horizontal.

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    PROCEDURE

    Now draw a segment representing the upper part of the

    T-joint..

    Draw another segment representing the lower part ofthe T-joint.

    On the vertical projections of the circle cut a distance

    pi()*diameter, and divide it into twelve equal

    segments.

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    PROCEDURE

    From these segments draw horizontal lines.

    Now draw the projections of the figures drawn

    (triangle & lines), these vertical projections willcut the equally spaced horizontal lines.

    Mark the point of intersection of vertical and

    horizontal projections.

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    PROCEDURE

    Join these points and you will obtain different curves.

    Cut those curves and join them and T-JOINT is

    obtained.

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    CUTTING SECTIONS

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    FINAL SHAPE

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    ASSIGNMENT

    1. A cone has a base diameter 40 mm & slant height 60 mm. develop theslant surface of the cone.

    2. A hexagonal prism standing on H.P with one of its base edge ||eto theV.P is cut by an oblique plane. Develop the lateral surfaces of the prismwhen its upper portion is removed.

    3. A pipe elbow is formed by joining three cylindrical pipe pieces. Develop

    the lateral surfaces of the elbow.4. Development of Y-Joint5. Development of T-Joint6. Development of 90oElbow with flanges7. Development of 45oElbow with flanges

    8. Development of Truncated Cone9. Development of Truncated Pyramid10. Development of Truncated Hexagonal Pyramid

    Submission Date: 1405 - 2008

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    PROCEDURE OF Y-JOINT

    First of all draw a circle and divide it intotwelve equal parts.

    Now draw the vertical projections of the

    circle.

    Draw the horizontal projections of thecircle.

    Now draw a triangle making angle of30(degree)with the horizontal.

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    PROCEDURE

    Now draw a line making an angle of30(degree) with the horizontal.

    Draw another triangle and line three timesadopting the same procedure.

    On the vertical projections of the circle cut

    a distance pi*diameter ,and divide it intotwelve equal segments.

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    PROCEDURE

    From these segments draw horizontallines.

    Now draw the projections of the figuresdrawn (triangle & lines), these verticalprojections will cut the equally spaced

    horizontal lines.Mark the point of intersection of vertical

    and horizontal projections.

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    PROCEDURE

    Join these points and you will obtaindifferent curves.

    Cut those curves and join them andY-JOINTis obtained.

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    CUTTING SECTIONS

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    This type of two sections will beformed.

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    This type of two sections will beformed.

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    FINAL SHAPE