development keeps us moving quality keeps us...
TRANSCRIPT
1961 – Started in Kota (Rajasthan) as Gilard Radio Corporation, a partnership concern, manufacturing Valve Sockets for Radios 1970 – Started manufacturing Electronic Components and Renamed as Gilard Electronics 1983 – Registered as a Gilard Electronics Pvt. Ltd. 1985 – Shut down Kota plant and started in Mohali (Punjab) 1987 – Started manufacture of Automobile components with Swaraj Mazda as the first customer 1995 – Certified for ISO 9001
2000 – Certified for QS 9000
2004 – Certified for ISO / TS 16949
2006 – Certified for ISO 14001 and OHSAS 18001
Milestones
VISION To be the first choice of our customer. MISSION To be a supplier to the Automobile, Electronic and Electrical Industry and achieve perfection in whatever we do. QUALITY POLICY Our vision to be the first choice of our customer drives us to improve the way we think, change and act on a continuous basis. We shall measure our performance by our quality, delivery and the skills of our people. We shall maximise our effectiveness by continuously improving our products, processes and services based on customer inputs and our internal metrics.
Fundamentals
Design & Development
Tool Room and Machine Shop
Press Shop
Plastic Moulding Shop
Plating Shop
Auto Turning Shop
Assembly
Marketing &
Business Development
Quality Assurance
We have all in house
Finance and Legal
Human Resources and Administration
Our CAD office uses modern 2D and 3D modelling software like Auto-Cad and Pro/Engineer to draft and design components, assemblies, moulds (both injection and compression), progressive press tools and other fixtures.
Design – Product & Tool
Power presses up to 40 ton equipped with Auto Feeders and De-coilers and speed up to 600 spm Materials used – Brass, Copper, MS, Phosphorus Bronze, Beryllium Copper
Press Shop
CNC-based injection moulding machines varying from 25 to 145 tons to mould both thermoplastic and thermosetting material including most engineering plastics.
Moulding Shop – Injection Type
Moulding Shop – Compression Type
Compression Moulding Machines
Thermoset Injection Moulding Machine
We also have Compression moulding machines with capacity from 25 to 75 tonnes
Cam-based turning machines, Milling and Drilling Machines include Traubs, Sliding heads and SPMs.
Machining Shop
We have lines for plating Gold, Silver, Tin, Nickel, Copper and Zinc, where few are semi-automatic. The plant is backed by an efficient Effluent Treatment Plant
Plating Shop
Major Products contd…
Switch Exhaust Brake
Pick Up Assembly
Switch Room Warmer
Ceramic Resistor Blower
Combination Switch
Brass Connectors
Toggle Switches
Rocker Switches
Terminal Blocks
Micro Switches
Micro Switches with Finger Actuator
Connectors
Relay Bases
John's Plugs & Sockets
Components for Electronics Industry
1. 5S Implementation in the Plant 2. Balancing in Assembly Lines 3. Suggestion Schemes (Kaizen) involving
People
4. Poke Yoke at Design Stage
5. Extensive usage of IT in ERP throughout the plant
Our TQM Activities
PURCHASE ITEMS
ASSEMBLY INHOUSE MANUFACTURING
VENDOR APPROVAL
VENDOR PART APPROVAL
INCOMING INSPECTION
PROCESS VALIDATION
INTRODUCING CONTROLS
PART APPROVAL LAYOUT INSPECTION
LINE BALANCING
PRODUCT VALIDATION
PROCESS SETUP APPROVAL
PROCESS SETUP APPROVAL
PROCESS MONITORING
PROCESS MONITORING
FGI CLEARANCE BEFORE DISPATCH
FEED BACK & IMPROVEMENT
THROUGH SYSTEM OF RE-INSPECTION
Quality Assurance – Aiming Zero Defect