developing best-in-class repairability guidelines and
TRANSCRIPT
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GDIS2018
Developing Best-In-Class Repairability
Guidelines and Procedures
Jason B. Bartanen
I-CAR (Inter-Industry Conference on
Auto Collision Repair)
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#GDIS | #SteelMatters 3
I-CAR Vision
Every person in the collision repair industry has the
information, knowledge, and skills to perform
complete, safe and quality repairs for the ultimate
benefit of the consumer.
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#GDIS | #SteelMatters 4
2017 Recap
• Material Identification
• Repairability Guidelines
• Standardization and Continued Expansion of
Repair Information Types
• Improved Alignment/Standardization of
Attachment Methods Used for Collision Repairs
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#GDIS | #SteelMatters 5
Repair Information
http://bit.ly/2pdB9hd
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#GDIS | #SteelMatters 6
Body Repair Manual Needs
• Material Identification
• Repairability Guidelines
• Foams, Sealers and Adhesive Locations and
Product Requirements
• Partial Service Part/Assembly Replacement
Procedures at Factory Seams
• Structural Sectioning Procedures
• Outer Body Panel Sectioning Procedures
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#GDIS | #SteelMatters 7
Body Repair Manual Needs (cont’d)
• Collision Repair Attachment Methods, Description
and Equipment Requirements
• Weld-Through Primer Requirements
• Corrosion Protection Methods and Materials
• Stationary Glass Adhesives and Flange Prep
Requirements
• Adhesive Bonding Options
• Layout and Search Functionality
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#GDIS | #SteelMatters 8
Material Identification
• Key to Repairability
• Important During Damage Assessment & Repair
− Collision Repairers
− Insurers
• Easily Accessible
• Need Tensile Strength Identified (Mild, HSS, UHSS)
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#GDIS | #SteelMatters 9
Material Identification
Honda Accord
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#GDIS | #SteelMatters 10
Material Identification (cont’d)
Honda
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#GDIS | #SteelMatters 11
Material Identification (cont’d)
Honda
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#GDIS | #SteelMatters 12
Material Identification (cont’d)
Kia
Optima
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#GDIS | #SteelMatters 13
Repairability Guidelines
General Motors
Ford
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#GDIS | #SteelMatters 14
Repairability Guidelines (cont’d)
Honda
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#GDIS | #SteelMatters 15
Foams, Sealers and Adhesives
Dodge Durango
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#GDIS | #SteelMatters 16
Foams, Sealers and Adhesives (cont’d)
Ford Focus
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#GDIS | #SteelMatters 17
Foams, Sealers and Adhesives (cont’d)
Kia Optima
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#GDIS | #SteelMatters 18
Partial Part Replacement Seams
Chevrolet Impala
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#GDIS | #SteelMatters 19
Partial Part Replacement (cont’d)
Kia Optima
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#GDIS | #SteelMatters 20
Structural Sectioning Procedures
Chevrolet Cruze
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#GDIS | #SteelMatters 21
Structural Sectioning Procedures
Chevrolet Cruze
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#GDIS | #SteelMatters 22
Structural Sectioning Procedures
Ford F-150
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#GDIS | #SteelMatters 23
Outer Body Panel Sectioning Procedures
Sectioning
Adhesives
Foam
Sealer
Weld Locations
Honda
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#GDIS | #SteelMatters 24
Outer Body Panel Sectioning Procedures (cont’d)
Toyota
Camry
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#GDIS | #SteelMatters 25
Outer Body Panel Sectioning Procedures (cont’d)
Chevrolet Malibu
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#GDIS | #SteelMatters 26
Attachment Methods
Tesla Model S
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#GDIS | #SteelMatters 27
Attachment Methods (cont’d)
Kia Optima
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#GDIS | #SteelMatters 28
Attachment Methods (cont’d)
Kia Optima
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#GDIS | #SteelMatters 29
Attachment Methods (cont’d)
Tesla
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#GDIS | #SteelMatters 30
Equipment
Honda
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#GDIS | #SteelMatters 31
Equipment (cont’d)
Assured Performance Network (APN)
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#GDIS | #SteelMatters 32
Weld-Through Primer Requirements
Ford
Focus
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#GDIS | #SteelMatters 33
Weld-Through Primer Requirements (cont’d)
FCA
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#GDIS | #SteelMatters 34
Corrosion Protection Methods and Materials
Chevrolet
Malibu
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#GDIS | #SteelMatters 35
Corrosion Protection (cont’d)
Ford Focus
Ford F-150
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#GDIS | #SteelMatters 36
Adhesive Bonding Options
Cadillac
ATS
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#GDIS | #SteelMatters 37
Adhesive Bonding Options (cont’d)
Cadillac ATS
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#GDIS | #SteelMatters 38
Layout and Search Functionality
Ford
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#GDIS | #SteelMatters 39
Layout and Search Functionality (cont’d)
Ford
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#GDIS | #SteelMatters 40
For More Information
Jason B. Bartanen
I-CAR
847.915.8743