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Detecting Pipeline Leaks – What’s the Right Approach? October 20, 2016 | Pipeline Safety Trust Conference New Orleans, LA

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Page 1: Detecting Pipeline Leaks – What’s the Right Approach?pstrust.org/wp-content/uploads/2016/05/Sauer... · 2016-10-26 · Time to Detect Leak (hr) Typical Liquid Pipeline Leak Detection

Detecting Pipeline Leaks – What’s the Right Approach? October 20, 2016 | Pipeline Safety Trust Conference

New Orleans, LA

Page 2: Detecting Pipeline Leaks – What’s the Right Approach?pstrust.org/wp-content/uploads/2016/05/Sauer... · 2016-10-26 · Time to Detect Leak (hr) Typical Liquid Pipeline Leak Detection

Leak Detection § Best Defense is Preventing Leaks

from Occurring in First Place –  Proactive pipeline integrity and damage

prevention programs

§ Leak Detection –  Focuses on how to detect promptly to

minimize size and consequence –  One approach does not fit all –  Various pipeline systems and operating

conditions call for different approaches

Page 3: Detecting Pipeline Leaks – What’s the Right Approach?pstrust.org/wp-content/uploads/2016/05/Sauer... · 2016-10-26 · Time to Detect Leak (hr) Typical Liquid Pipeline Leak Detection

Detecting Leaks – One approach does not fit all §  Ruptures – quicker detection

–  Pressure & Flow deviation alarms –  Computational pipeline monitoring (CPM)

§  Seepers – slower detection –  Visual surveillance – air and ground –  Facility gas monitoring & thermal imaging –  Line balancing & tightness tests

§  Everything In-Between –  Computational pipeline monitoring (CPM) –  Pressure wave & statistical patterns –  Fiber optic cable technology research through

PRCI using acoustic & thermal sensing

Complicating Factors –  Compressibility of various fuels –  Elevation differences & changing pressure patterns –  Pipeline size and operating pressure

Page 4: Detecting Pipeline Leaks – What’s the Right Approach?pstrust.org/wp-content/uploads/2016/05/Sauer... · 2016-10-26 · Time to Detect Leak (hr) Typical Liquid Pipeline Leak Detection

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Time to Detect Leak (hr)

Typical Liquid Pipeline Leak Detection Using CPM in Flowing Conditions

Typical CPM Performance Typical RTTM Performance Technology + Human Factors

Longer-term leak detection limited by equipment capabilities. More industry work is needed

Short-term leak detection driven by instrument accuracy, type of CPM used, line pressures, and communication speed and reliability

Industry is striving to detect smaller leaks, more quickly, and more reliably

Page 5: Detecting Pipeline Leaks – What’s the Right Approach?pstrust.org/wp-content/uploads/2016/05/Sauer... · 2016-10-26 · Time to Detect Leak (hr) Typical Liquid Pipeline Leak Detection

Effective LD is More than Great Technology

§ Technology Needs Strong Control Center Operations

1.  Recognizing abnormal conditions is not always obvious

2.  “Think Leak” safety culture

3.  Focusing on continuous improvement using risk-based priorities

§ Control Center Operations Need Strong Technology

1.  Normal dynamic operating conditions cause pressure/flow changes

2.  Slack line conditions due to starts and stops

3.  High false alarm rates cause fatigue and distraction

Pipeline Operators need effective LD Program Management – API RP 1175

Page 6: Detecting Pipeline Leaks – What’s the Right Approach?pstrust.org/wp-content/uploads/2016/05/Sauer... · 2016-10-26 · Time to Detect Leak (hr) Typical Liquid Pipeline Leak Detection

API RP 1175 Leak Detection Program Management §  Identifies all detection methods, policies, processes, and

human element.

§  December 2015 - Published RP 1175 –  Culture & Strategy –  Selection of Leak Detection Methods –  Performance Targets & Metrics –  Procedures, Training, Maintenance –  Alarm Management & Testing –  Managing Changes

§  2016 – Formed Implementation Team –  Hosting Webinars –  Workshop planned at 2017 API Pipeline

Conference –  Developing training and assessment tools

Page 7: Detecting Pipeline Leaks – What’s the Right Approach?pstrust.org/wp-content/uploads/2016/05/Sauer... · 2016-10-26 · Time to Detect Leak (hr) Typical Liquid Pipeline Leak Detection

Keys to Success 1.  Have a Continuous Improvement Mindset regarding People, Procedures,

& Technology –  RP 1173 Safety Management Systems –  RP 1175 Leak Detection Program Management

2.  Have a “Think Leak” Safety-First Culture –  Leadership support –  Training and operating discipline

3.  Have a collaborative and proactive approach –  Industry engagement to share best practices, lessons learned, and

technology research (PRCI)

Shared Mission: Provide reliable energy supply to meet our society’s needs in the safest & environmentally responsible manner possible.