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    DAMAGE AND FATIGUE

    Continuum Damage Mechanics modeling

    for fatigue of materials and structures

    Rodrigue Desmorat

    LMT CachanENS Cachan, 61 av. du Pt Wilson

    94235 Cachan Cedex

    [email protected]

    ALERT School 2006

    Revue Europenne de Gnie Civil, Vol. 10, n6/7, pp. 849-877, 2006

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    Fatigue issuesFatigue issues

    Fatigue = failure under repeated (initially cyclic) loading

    1-10 cycles: material behavior coupled with damage

    10-100 cycles: very low cycle fatigue100-104cycles: low cycle fatigue

    105-107cycles: high cycle fatigue

    >108cycles: gigacycle fatigue

    86400s/day so that 105cycles at 1Hz takes around 1 day

    Objectives of the courseGive background on Damage Mechanics applied to fatigue problems

    Give background to build tools able to handle complex loadings (3D,

    random, seismic, with temperature variations, with coupling with

    other physics for instance by use of poromechanics effective

    stress or by multiscale analyses)

    Thermodynamics framework should allow more finalized extension

    to geomaterials (rocks, soils)

    Modeling s till in progress in the Mechanical / Civil Engineering

    communities

    ALERT School 2006 Rodrigue DESMORAT

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    Example: thermo-mechanical random fatigue

    A thermo-hydraulic computation gives the temperatureand stresseshistory.

    A DAMAGE computation must gives the damage D(t), the locationof wheredamage is maximum (where a crack will initiate) and the time to mesocrack

    initiation.

    Loading

    sequence made

    of 1000 points

    3D stresses

    Temperature

    ALERT School 2006 Rodrigue DESMORAT

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    Damage Mechanics becoming an engineering tool ?

    on damage models

    on engineering applications:ductile, creep, fatigue, creep-fatigue and

    brittle failures

    on parameters identification on numerical topics

    on damage threshold

    on damage anisotropy

    on micro-defects closure effect

    (Springer 2005)

    A book

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 5

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    I- ELASTO-PLASTICITY /CONTINUUM DAMAGE MECHANICS

    !

    "E E

    "p "e Damage = scalar variable D

    D = 1!E

    E

    !

    "-

    ALERT School 2006 Rodrigue DESMORAT

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 7

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    PlasticityPlasticity 1D1D

    Strain partition

    Elasticity

    Criterion function

    Hardening

    Accumulated plast ic st rain

    ! = !e + ! p

    ! = E"e

    f = ! "

    X "

    R" !

    y

    R =R(p)

    X = C!p " #Xp

    p = !p dt"

    ( )

    !

    "

    "p "e

    !y

    R+X

    f=0

    f

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    Thermodynamics frameworkThermodynamics framework

    Thermodynamics variables

    Thermodynamics potential

    !" =1

    2(# $ #p ) : E : (# $ #p ) + G(p)

    State laws

    !" = #$%

    $& p! ="

    #$

    #%=E : (% & %p ) =E : %e

    R ="#$#p

    = %G (p)=

    Kp linear

    Kp1/M power

    R&(1' e'bp ) exponential

    (

    )*

    +*

    ALERT School 2006 Rodrigue DESMORAT

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    Thermodynamics frameworkThermodynamics framework

    Thermodynamics variables

    Thermodynamics potential

    !" =1

    2(# $ #p ) : E : (# $ #p ) + G(p)

    State laws

    !" = #$%

    $& p! ="

    #$

    #%=E : (% & %p ) =E : %e

    R ="#$#p

    = %G (p)=

    Kp linear

    Kp1/M power

    R&(1' e'bp ) exponential

    (

    )*

    +*

    ALERT School 2006 Rodrigue DESMORAT

    Stored (blocked)

    energy density ws

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    Criterion function

    Dissipation potential

    Evolution laws

    f = !eq "R " !y

    F = f

    (associated model for single isotropic hardening)

    Determination of the plastic multip lier

    plasticity

    visco-plasticity

    !p= "

    #F

    #$= "

    3

    2

    $D

    $eq

    p = !"#F

    #R= "=

    2

    3$p : $p

    f= 0, f = 0 ! "

    f= !v , !v = KNp1/ N

    " #= p =f

    KN

    N

    ALERT School 2006 Rodrigue DESMORAT

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    CaseCase of tension from von Mises plasticityof tension from von Mises plasticity

    !=

    ! 0 0

    0 0 0

    0 0 0

    #

    $

    $

    $ &

    '

    '

    ' !

    D=

    ! " 1

    3

    tr

    !1 =

    23 ! 0 0

    0

    "1

    3 ! 0

    0 0 " 13 !

    #

    $

    %

    %

    %

    &

    '

    (

    (

    (

    !eq =3

    2!

    D :!D = !

    !p = p3

    2

    "D

    "eq=

    p 0 00 # 12 p 0

    0 0 # 12 p

    $

    %

    &&&

    '

    (

    )))

    ! =!e + !p = "E+p

    " =R(p) + "y

    #

    $%

    &%' "(!)

    !Plastic

    incompressibiliy

    ! "11p =p = " p

    Tension

    curve :

    ALERT School 2006 Rodrigue DESMORAT

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 13

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    Damage and effective stress concept

    D

    Effective stress

    ! =

    F

    S

    VER

    S

    SD

    !=

    F

    S=

    F

    S" SD

    =

    F

    S 1"S

    SD

    ( )

    !=

    !

    1"D

    != E"e # ! = E"eE

    =

    E(1$D)

    %&

    '

    Principle of

    strain equivalence

    ALERT School 2006 Rodrigue DESMORAT

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 15

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    Elasticity coupled with damage

    D=D(Y) ou D=D( )!+

    !

    "

    E

    E(1-D)

    f=0

    f

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    Thermodynamics potential

    State laws

    Thermodynamics variables

    !" =1

    2(1#D)$ : E : $

    ! ="#$

    #%=E(1& D) : %

    !Y ="#$

    #D ! Y =

    1

    2

    ": E : "

    ALERT School 2006 Rodrigue DESMORAT

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    Damage criterion function

    Marigo damage modelMarigo damage model

    f =Y !"(D)

    Damage potential F = f (associated model)

    Damage evolution law

    D = !"F

    "Y= ! dtermined from the consistency condition

    f= 0, f = 0 ! "

    g(Y) =

    Y!YD

    S

    s

    Y! YDS

    "

    #$$

    %$$

    D = !"1(YMax ) =g(YMax ) Ex:

    ALERT School 2006 Rodrigue DESMORAT

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    Mazars damage modelMazars damage model

    Damage criterion function

    f= !" # != !+

    : !+

    -4

    -3

    -2

    -1

    0

    1

    2

    -5 -4 -3 -2 -1 1 2

    !1

    !u

    !2

    !u

    ! eq

    " (# = 0.2)

    " (# = 0.3)

    ^

    ^

    Critre de Mazars

    r re e von ses

    ALERT School 2006 Rodrigue DESMORAT

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    Damage evolution law in tension

    Damage evolution law in compression

    Different damage evolution in tension and in compression

    D = ! tDtraction +!cDcompression

    D traction=

    1!"D(1!A t )

    "Max!

    A t

    exp Bt ("Max ! "D )[ ]

    Dcompression = 1!"D (1! Ac )

    "Max

    !

    Ac

    exp Bc ("Max ! "D )[ ]

    ALERT School 2006 Rodrigue DESMORAT

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    TensionTension// compression for concretecompression for concrete

    Mazars model : 1 set of damage parameters for tension

    1 set of damage parameters for compression

    !

    " (MPa)

    E = E(1# D)

    -0.003 -0.002 -0.001 0-0.004 0.001

    -10

    0

    10

    -20

    -30

    -40

    ALERT School 2006 Rodrigue DESMORAT

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    Anisotropic damage modeling

    Local FE Non local FE

    D22field D22field

    classical mesh dependency

    Nooru-Mohamed test (1992)

    Desmorat, Gatuingt, Ragueneau (2004-2006)

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 23

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    Plasticity coupled with damage

    !

    "E E(1-D)

    "p "e

    E

    f=0plasticit et endomagement

    f

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    Thermodynamics potential

    Thermodynamics variables

    !" =

    1

    2(# $ #

    p

    ):E(1$D):(# $ #

    p

    )+

    G(r)

    Strain partition

    ! = !e+ !

    p

    ALERT School 2006 Rodrigue DESMORAT

    Stored (blocked)

    energy density ws

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    State laws

    !Y ="#$

    #D

    ! ="

    #$

    #%=E(1&D) : %

    e

    R =!"#

    "r= $G (r) =

    Kr linaire

    Kr1/ M

    puissance

    R% (1&e&br

    ) exponentiel

    '

    ()

    *)

    R! = 23 (1+!) + 3(1"2!) #

    H

    #eq$

    %&& '

    ())

    2

    Strain energy density

    release rate Y =

    1

    2!e : E : !e =

    "eq2R

    #

    2E(1$D)2=

    "eq2R

    #

    2E

    Triaxialityfunction

    ALERT School 2006 Rodrigue DESMORAT

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    Dissipation potential

    Evolution laws

    (non associated model)

    Criterion function

    F = f+ FD

    FD =S

    (s +1)(1!D)

    Y

    S

    "#$

    %&'s+1

    f= !eq "R " !y =!eq

    1"D"R " !y

    !p= "

    #F

    #$=

    "

    1%D

    3

    2

    $D

    $eq

    r =!"#F

    #R= "= p(1!D)

    Damage

    evolution law

    (Lemaitre)D = !

    "F

    "Y=

    Y

    S

    #$%

    &'(s

    p

    ALERT School 2006 Rodrigue DESMORAT

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    Determination of the plastic multip lier

    plasticity

    visco-plasticity

    f= 0, f = 0 ! "

    f = !v , !v = KNp1/ N

    " p =f

    KN

    N

    Norton law

    Mesocrack initiation when D=Dc

    Damage parameters (to be identif ied)!pD, S, s, Dc

    ALERT School 2006 Rodrigue DESMORAT

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    Rupture in monotonic loadingRupture in monotonic loading

    pR =!pD +2ES

    "u2R#

    $

    %&&

    '

    ())

    s

    DcAccumulated plastic strainto rupture

    Sensitivity analysis

    stress triaxiality

    ultimate stress

    !pR

    pR=STX

    pR !TX

    TX+S"u

    pR !" u

    "u

    +SSpR !S

    S+SE

    pR !E

    E+S#

    pR !#

    #+Ss

    pR !s

    s+S$pD

    pR!$ pD

    $pD

    +SDcpR !Dc

    D c

    2.9 2.5 2.51.94

    10.5 0.5

    TX =!H

    !eq

    !u = !y +R"

    ALERT School 2006 Rodrigue DESMORAT

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    Stress triaxiality effectStress triaxiality effect on pon pRR

    0 1 2 3 4 5

    0.5

    1

    1.5

    2

    pR ! " pD

    " pR ! "pD

    1

    5

    s

    #H

    # eq

    1

    3

    "A high stress triaxiality makes materials brittle"

    ALERT School 2006 Rodrigue DESMORAT

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    Time toTime torupturerupture inincreepcreep

    p =!eq

    KN0(1"D)

    #

    $%%

    &

    '((

    N0

    Initial Norton law

    Time to rupture

    Time to damage

    initiation

    tR =tD +1! (1!Dc )

    2s+N0+1

    2s+

    N0+

    1

    2ES

    "eq2

    R#

    $

    %

    &&

    '

    (

    ))

    s

    KN0

    "eq

    $

    %

    &&

    '

    (

    ))

    N0

    tD =! pDKN

    0

    "eq

    #

    $%%

    &

    '((

    N0

    D =Y

    S

    !"#

    $%&s

    p ='eq2R(

    2ES(1)D)2!

    "##

    $

    %&&

    s'eq

    KN0(1)D)

    !

    "##

    $

    %&&

    N0

    ALERT School 2006 Rodrigue DESMORAT

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    Sensitivity analysis

    !tRtR

    =STXtR !TX

    TX+S"eq

    tR!"

    eq

    " eq

    +SNtR !NN

    +SKNtR !KN

    KN+SEt

    R !EE

    +SStR !SS+S#t

    R !##

    +SstR ! s

    s+S$pD

    tR!$pD

    $pD

    +SDctR !Dc

    Dc

    . 1 1 0.8

    0.6 0.5 0.1

    0

    0

    0

    ALERT School 2006 Rodrigue DESMORAT

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    Previous elasticity coupled with damage models (with no plasticity)

    cannot reproduce neither material hysteresis nor fatigue damage

    Plasticity coupled with damage model suitable for low cycle fatigue of

    metals but difficulties encountered in damage threshold

    measurements (loading dependency)

    High temprerature fatigue of metals (creep-fatigue) represented

    Absolute need of kinematic hardening in fatigue of metals (even if

    only briefly presented): Bauschinger effect

    Rate form constitutive equations possible for damage: facilities to

    handle 3D, non proportional loadings, temperature variations, coupling

    with other physics

    Still a lot to do for application to (more complex) geomaterials

    Partial conclusion for damage models and fatiguePartial conclusion for damage models and fatigue

    ALERT School 2006 Rodrigue DESMORAT

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    II- AMPLITUDE DAMAGE LAWS

    Numbers of cycles N

    ALERT School 2006 Rodrigue DESMORAT34

    "

    !

    $!p $"

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    II- AMPLITUDE DAMAGE LAWS

    or "Numbers of cycles N

    ALERT School 2006 Rodrigue DESMORAT35

    $"=2"Min case of symmetric loading

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    Damage from number of cycles measurementDamage from number of cycles measurement

    Engineering damage for fatigue

    with NRithe number of cycles to rupture at strain level i

    Miner's l inear damage accumulation rule

    Example on two level loading

    ALERT School 2006 R. DESMORAT

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    Amplitude damage law in terms of s tress

    "D

    "N= g(D)G# ($#,R# )

    R"=

    "min

    "Max

    load ratio

    R"=

    #"M

    "M

    =1symmetric

    loading

    ALERT School 2006 Rodrigue DESMORAT

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    Amplitude damage law in terms of s tress

    Does a nonl inear g(D) function leads to nonlinear damage

    accumulation ? The answer is NO

    Integrate over each level i

    Sum over all the levels i

    "D

    "N= g(D)G# ($#,R# )

    R"=

    "min

    "Max

    load ratio

    R"=

    #"M

    "M

    =1symmetric

    loading

    ALERT School 2006 Rodrigue DESMORAT

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    Amplitude damage law in terms of s trains

    "D"N

    = g(D)G#($%,R

    #)

    Limitations

    Link between stress and strain amplitude laws not so clear, at least

    as long as no rate form damage law allows to recover both

    Non cyclic loading ? Needs of cycles counting methods (rainflow)

    Extension to 3D ?

    ALERT School 2006 Rodrigue DESMORAT

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    II- DAMAGE EVOLUTION LAWS FOR FATIGUE

    D = YS

    "

    #$ %

    &'s

    p Y = 12"e :E :"e = #

    eq

    2

    R$2E

    Lemaitre's law Strain energy release rate density

    Paas law Generalized damage law

    D = Y

    S"#$ %

    &'s

    (D =Cg(D)"eq# "eq

    ALERT School 2006 Rodrigue DESMORAT

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 41

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    R! = 23 (1+!) + 3(1"2!) #

    H#eq

    $

    %&&

    '

    ())

    2

    Lemaitre's damage lawLemaitre's damage law

    D =Y

    S

    !"#

    $%&

    s

    p si p > pD

    Elastic strain energy

    Triaxiality function

    Damage gouverned by plasticity

    D = Dc

    amorage dune fissure

    Stress

    triaxiality

    Damage threshold

    Damage enhanced by the stress level

    and the stress triaxiality

    "H=

    1

    3tr" " eqhydrostatic stress von Mises stress

    Y=1

    2"e:E :"

    e=

    #eq2R

    $

    2E

    ALERT School 2006 Rodrigue DESMORAT

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    R! = 23 (1+!) + 3(1"2!) #

    H#eq

    $

    %&&

    '

    ())

    2

    Lemaitre's damage lawLemaitre's damage law

    Elastic strain energy

    Triaxiality function

    D = Dc

    amorage dune fissure

    "H=

    1

    3tr" " eqhydrostatic stress von Mises stress

    Y=1

    2"e:E :"

    e=

    #eq2R

    $

    2E

    Damage exponent

    Damage strength

    Critical damage

    Accumulated plastic strain

    Damage threshold

    D =Y

    S

    "

    #$

    %

    &'

    s

    p if p > pD

    ALERT School 2006 Rodrigue DESMORAT

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    R! = 23 (1+!) + 3(1"2!) #

    H#eq

    $

    %&&

    '

    ())

    2

    Lemaitre's damage lawLemaitre's damage law

    Elastic strain energy

    Triaxiality function

    D = Dc

    amorage dune fissure

    "H=

    1

    3tr" " eqhydrostatic stress von Mises stress

    Y=1

    2"e:E :"

    e=

    #eq2R

    $

    2E

    Damage strength

    Critical damage

    Stored energy

    damage thresholdDamage exponent

    D =Y

    S

    "

    #$

    %

    &'

    s

    p if ws > wD

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    D = a ! "eqMax

    "u

    #

    $%

    &

    '(

    2s

    R)sp

    Y

    S!

    "eqMax2 R

    #

    2ES=a

    1/ s$

    "eqMax2

    "u2 R#

    D =Y

    S

    "

    #$

    %

    &'s

    p

    a1/s

    =

    !u

    2

    2ES

    Maximum von Mises stress

    (symmetric loading)

    Ultimate stress

    Lemaitre's damage law in fatigueLemaitre's damage law in fatigue

    ALERT School 2006 Rodrigue DESMORAT

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    1D symmetric fatigue loadings - no damage threshold

    D = a ! "eqMax

    "u

    #

    $%

    &

    '(

    2s

    R)sp

    Y

    S!

    "eqMax2 R

    #

    2ES=a

    1/ s$

    "eqMax2

    "u2 R#

    D =Y

    S

    "

    #$

    %

    &'s

    p

    a1/s

    =

    !u

    2

    2ES

    Maximum von Mises stress

    (symmetric loading)

    Ultimate stress

    + cyclic plasticity law!" = !"(!#p )

    so that

    Lemaitre's damage law in fatigueLemaitre's damage law in fatigue

    NR =(8ES)

    s

    KcycqDc

    2("#)2s+q

    ALERT School 2006 Rodrigue DESMORAT

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    CalculatedCalculatedWhler curveWhler curve

    + cyclic plasticity law !" = !"(!#p )

    1 10 100 1 103

    1 104

    1 105

    1 106

    1 107 cycles

    100

    1000

    !Max

    (MPa)

    NR

    200

    ! f = 220MPa

    xper men s

    500

    ! f"

    =180MPa

    !

    Max

    #$p

    $0

    !

    M1=450

    #$p1=0.027[ M2=340

    #$p2=0.0035[

    !

    !

    o e as en e

    ALERT School 2006 Rodrigue DESMORAT

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    R! = 23 (1+!) + 3(1"2!) #

    H#eq

    $

    %&&

    '

    ())

    2

    Lemaitre's damage lawLemaitre's damage law

    Elastic strain energy

    Triaxiality function

    amorage dune fissure

    "H=

    1

    3tr" " eqhydrostatic stress von Mises stress

    Y=1

    2"e:E :"

    e=

    #eq2R

    $

    2E

    Stored energy

    damage threshold

    D =Y

    S

    "

    #$

    %

    &'

    s

    p if ws > wD

    ALERT School 2006 Rodrigue DESMORAT

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    Damage threshold in terms of stored energyDamage threshold in terms of stored energy

    Monotonic loading D=0 as long as !p

    < !

    pD

    Damage threshold

    In tension!pD "0.1...0.3 for metals

    Fatigue loading D=0 as long as N

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    Classical thermodynamics : variables R and p

    p

    ws

    Classical

    thermodynamics

    Experiments or correction:

    variables Q and q

    ws =

    R(p)dp =

    0

    p

    ! "eq # "y( )dp0p

    !

    ws = R(p)z(p)dp0

    p

    ! = Q(q)dq0p

    !

    Correction : variables Q and q

    z(p) =A

    mp1!m

    m

    !y

    stored energy ws!

    "

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    The stored energy depends on the choice on

    thermodynamics variables

    Unchanged hardening law: Q(q)=R(p) dq=z(p)dp

    ws

    variables R and r

    0 0.5 1 1.5 20

    0

    p

    variables Q and q

    A=0.05, m=4.4

    !

    "

    ws

    0

    !

    "

    ws

    ALERT School 2006 Rodrigue DESMORAT

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    Monotonic loading

    Fatigue loading

    ws =A(!u " !y )#p1/ m

    ws =A(!eqMax " !y )p1/ m

    Damage threshold in stored energy

    ws =wD =A(!u " !y )#pD1/ m

    $p =pD

    monotonic pD ="pDcreep pD ="pD

    fatigue pD ="pD#u$ #y

    #eqMax $ #y

    %

    &''

    (

    )**

    m

    ALERT School 2006 Rodrigue DESMORAT

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    Modeling a loading dependent damage threshold

    ALERT School 2006 Rodrigue DESMORAT

    More acurate case with kinematic hardening

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    NumberNumber ofofcyclescyclestotorupturerupture ininfatiguefatigue

    Sensitivity analysis

    ND =!pD

    2"p

    #u$ #y

    #eqMax$ #y

    %

    &

    ''

    (

    )

    **

    m

    NR =ND +Dc

    2!p

    2ES

    "eqMax2

    R#

    $

    %

    &&

    '

    (

    ))

    s

    !NR

    NR=S

    "pNR !"p

    "p+STX

    NR !TX

    TX

    eqMax

    eqMax

    +S#yNR

    !# y

    #y

    +SENR !E

    E+SS

    NR !S

    SSsNR

    ! s

    s

    +S #uNR !# u

    #u

    +S$NR

    !$

    $+Sm

    NR !m

    m+S%pD

    NR!%pD

    %pD

    +SDcNR !Dc

    Dc

    2.9

    eqMax

    !#

    #+S#

    NR

    1

    3. .

    +

    2.2

    1.942

    0.7 0.5 0.5

    8

    ALERT School 2006 Rodrigue DESMORAT

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    0

    0.4

    0.6

    0.8

    1

    1.2

    0.2 0.4 0.6 0.8 1 1.20

    t

    !

    "!1

    "!2

    n1 n2

    n2

    NR2

    n1

    NR1

    "!1

    t

    !

    "!2

    n1 n2

    "!1=0.01

    "!2=0.016

    "!1=0.016

    "!2=0.01

    ND

    NR

    NR

    10 103

    104

    105

    0

    0.2

    0.4

    .102

    0.6

    0.8

    1

    !"=0.01

    !"=0.016

    Two level fatigueTwo level fatigueloadingloading

    (computations performed with ZeBuLon Finite Element code)

    ALERT School 2006 Rodrigue DESMORAT

    Loading dependency of the ratio ND/NR Nonlinear damage accumulation

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    NonNonlinear creep-fatiguelinear creep-fatigue interactioninteraction

    Computations without damage threshold

    Computations with damage threshold

    and kinematic hardening

    NR

    NR

    F +

    tR

    tR

    c =1

    NR

    NR

    F +

    tR

    tR

    c < 1

    t R / tRc

    0

    1

    c

    NR / N

    R

    FLinear

    interaction law

    1

    10

    !M= 200MPa

    !M= 180MPa

    !M= 220MPa

    !

    t

    "t

    ALERT School 2006 Rodrigue DESMORAT

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept

    3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 57

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    Paas approach for fatiguePaas approach for fatigue

    Elastic ity coupled with damage following one of the laws

    Paas damage law

    Peerlings damage law

    From the time integration over one cycle

    ALERT School 2006 Rodrigue DESMORAT

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    Generalized damage lawGeneralized damage law

    D =Y

    S

    !"#

    $%&s

    '

    The previous laws can be rewritten in this form as

    Damage governed by the main disspative mechanism through theintroduction of a cumulative measure of the irreversibilties %

    ALERT School 2006 Rodrigue DESMORAT

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept

    3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 60

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    Rocks or soils - Non incompressible plasticityRocks or soils - Non incompressible plasticity

    Deviatoric irreversible strain rate

    Equivalent (von Mises) irreversible shear strain

    Hydrostatic irreversible strain

    ALERT School 2006 Rodrigue DESMORAT

    Damage evolution law ?????

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    Rocks or soils - Non incompressible plasticityRocks or soils - Non incompressible plasticity

    Deviatoric irreversible strain rate

    Equivalent (von Mises) irreversible shear strain

    Hydrostatic irreversible strain

    (a) D =Y

    S"

    #

    $%

    &

    '(

    s

    "p

    (b) D =Y

    S"

    #

    $%

    &

    '(

    s

    )"p

    2 possible extensions of Lemaitre's law

    ALERT School 2006 Rodrigue DESMORAT

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept

    3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 63

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    Quasi-unilateral conditions

    h=1

    "= "

    1#

    hD

    h=0.2

    Physical mecanism

    Mechanical behavior

    EEt

    Ec

    "

    !

    microcracks and microcavitiespartially closed in compression

    QUASI-UNILATERAL CONDITIONS

    Elasticity different in tension and in

    compression

    Evolution of damage slower incompression than in tension

    ONEstate of microcracking

    =

    ONEdamage variable

    ALERT School 2006 Rodrigue DESMORAT

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    Postive part in terms of principal stresses

    Energy equivalence no possibility

    Strain equivalence

    !

    " = " # #"

    State potential introducing the micro-defects closure parameter

    !" =1+#

    2E

    $ 2

    1 %D+

    %$ 2

    1%hD

    &

    '(

    )

    *+%#

    E

    3$H

    2

    1%D+

    %3$H

    2

    1% hD

    &

    '(

    )

    *+

    Isotropic damage (Ladevze & Lemaitre, 1984)

    Key : Gibbs potential can be continuously differentiated

    h: micro-defects closure parameter

    ALERT School 2006 Rodrigue DESMORAT

    f

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    State laws

    Elasticity law and damage thermodynamics forceElasticity law and damage thermodynamics force

    ALERT School 2006 Rodrigue DESMORAT

    M ff

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    Uniaxial case

    Mean stress effectMean stress effect

    ALERT School 2006 Rodrigue DESMORAT

    M ffM t ff t

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    Uniaxial case

    Mean stress effectMean stress effect

    For a non symmetric loading with as load ratio

    R"=

    "min

    "Max

    For a given stress amplitude, a larger load ratio(more time spent in

    tension) gives a lower number of cycles to rupture(feature usually

    represented as straight lines in Goodman and Haigh diagrams)

    ALERT School 2006 Rodrigue DESMORAT

    O liO tli

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept

    3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law

    2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 69

    DD ff t i f Fi it El t ltt i f Fi it El t lt

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    R! = 23 (1+!) + 3(1"2!)

    #H#eq

    $

    %&&

    '

    ())

    2

    DamageDamage fromfrompost-processing of Finite Element resultspost-processing of Finite Element results

    After an elastic computation (Neuber correction)

    After an elasto-(visco-)plastic computation

    Uncoupled approach

    D =Y

    S

    !"#

    $%&

    s

    p si p > pDDamage

    evolution law(Lemaitre)

    Y =1

    2

    !e : E : !e =

    "eq2R

    #

    2E

    Elastic energy

    Triaxiality function

    Damage gouverned by plasticity

    D = Dc

    Mesocrack initiation

    Stress

    triaxiality

    ALERT School 2006 Rodrigue DESMORAT

    D b ti i t ti f th l ti lD b ti i t ti f th l ti l

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    !eq(t), !H (t) = 13tr!(t)

    p(t)

    Y(t) =!eq

    2 (t)R"(t )

    2E

    Time to damage initiation: p(tD ) =pD ! tD

    which are computed

    in elasto(-visco-)plasticity

    Damage calculation:

    D(t) = DdttD

    t

    ! =Y(t)

    S

    "#$

    %&'s

    p(t)dttD

    t

    !

    Time to rupture :

    D(tR ) =D c! tR

    Damage by time integration of the evolution lawDamage by time integration of the evolution law

    ALERT School 2006 Rodrigue DESMORAT

    O tliO tli

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept

    3. Elasticity coupled with damage

    4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law

    2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 72

    J i l f i di b bl k l diJ i l f i di b bl k l di

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    Jump-in-cycles for periodic by blocks loadingsJump-in-cycles for periodic by blocks loadings

    IDEA:

    Before damage growth, run the computation until a stabilized cycle is reached

    accumulated internal sliding

    (plastic strain) over a cycle

    Assume a linear variation of the damage (with respect to N)

    ALERT School 2006 Rodrigue DESMORAT

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    Once damage has started, calculate

    Number of cycles to be jumped

    Divide by

    the computation time

    ALERT School 2006 Rodrigue DESMORAT

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    IV- TOWARD AN UNIFIED APPROACH

    FOR DAMAGE AND FATIGUE ?

    ALERT School 2006 Rodrigue DESMORAT

    OutlineOutline

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept

    3. Elasticity coupled with damage4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law

    2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 76

    Generalized damage lawGeneralized damage law

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    Thermodynamics potential

    Thermodynamics variables

    !" =(1# D) w1($) + w2 ($ # $% ) + ws (q,a)

    Criterion fonctiun f =!"

    1#D# x #Q # !s

    Generalized damage lawGeneralized damage law

    ALERT School 2006 Rodrigue DESMORAT

    Generalized damage lawGeneralized damage law

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    Thermodynamics potential

    Thermodynamics variables

    !" =(1# D) w1($) + w2 ($ # $% ) + ws (q,a)

    Criterion fonctiun f =!"

    1#D# x #Q # !s

    Generalized damage lawGeneralized damage law

    ALERT School 2006 Rodrigue DESMORAT

    Stored (blocked)

    energy density

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    Dissipation potential

    (non associated model)

    F = f+ FD

    FD =S

    (s +1)(1!D)

    Y

    S

    "#$

    %&'

    s+1

    Evolution laws (normality rule)

    Generalized damage

    evolution law

    Cumulative measure ofthe internal sliding

    D =Y

    S

    !

    "#

    $

    %&

    s

    '

    ! = "!# dt

    ALERT School 2006 Rodrigue DESMORAT

    OutlineOutline

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    OutlineOutline

    I- Elasto-plastic ity / Continuum Damage Mechanics

    1. Plasticity in thermodynamics framework

    2. Damage and effective stress concept

    3. Elasticity coupled with damage4. Von Mises plasticity coupled with damage

    II- Ampli tude damage laws

    III- Damage evolution laws for fatigue

    1. Lemaitre's damage law

    2. Quasi-brittle materials

    3. Rocks or soils

    4. Micro-defects closure effect - Mean stress effect

    5. Damage post-processing

    6. Jump-in-cycles procedure

    IV- Toward an unified approach for damage and fatigue ?1. Basis of a thermodynamics framework

    2. Application to metals, concrete, elastomers and rocks

    V- High Cycle Fatigue 80

    Damage andDamage and fatiguefatigue of concreteof concrete

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    Damage andDamage andfatiguefatigue of concreteof concrete

    Calculated fatigue curve

    Aas-Jackobsen formula

    Hysteretic response in

    compression

    from time integration of the

    generalized damage law

    ALERT School 2006 Rodrigue DESMORAT

    Damage andDamage and fatiguefatigue ofof elastomerselastomers

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    E : Green Lagrange strain tensorS : 2nd Piola-Kirchhoff stress tensor

    Damage andDamage and fatiguefatigueofofelastomerselastomers

    D =Y

    S!

    "# $

    %&

    s

    '

    ' = E'

    ( dt

    ALERT School 2006 Rodrigue DESMORAT

    Drucker-Prager plasticity coupled with damageDrucker-Prager plasticity coupled with damage

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    Drucker-Prager plasticity coupled with damageDrucker Prager plasticity coupled with damage

    recovers laws (a) and (b) with the relationship

    ALERT School 2006 Rodrigue DESMORAT

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    IV- HIGH CYCLE FATIGUE

    Mesoscopic RVE behavior remains elastic

    Damage by post-processing elastic FE computations

    DAMAGE_2005 post-processor

    ALERT School 2006 Rodrigue DESMORAT84

    Two scale damage model

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    Two scale damage model

    4

    Initial 3D thermolastic computation: !ij(t) ou "ij(t), T(t)

    Scale transition law: Eshelby-Krner law with thermal expansion

    Plasticity and damage at microscale

    D(t)

    ALERT School 2006 Rodrigue DESMORAT

    Localization law for thermomechanical loading (basis)

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    Localization law for thermomechanical loading (basis)

    LE

    !"! +=

    #

    :~ 1

    Real problem: with: )1(~

    DEE !=

    Initial Eshelby problem: *1:

    LE

    !"! +=

    #

    Deviatoric part: with:

    Hydrostatic part:

    LD

    D

    LD

    GD

    D

    !

    "

    ! +

    #

    =

    21

    * pLD !! =

    L

    H

    D

    HL

    KD

    D

    !

    "

    ! +

    #

    =

    31

    *with: T

    L!=

    "#

    6 ALERT School 2006 Rodrigue DESMORAT

    Localization law for thermomechanical loading

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    Localization law for thermomechanical loading

    "D

    =

    1

    1# bD"D# b((1#D)"

    p#"

    p)( )

    "H

    =

    1

    1# aD"H# a (1# D)$

    #$[ ]%T( )

    Deviatoric part:

    Hydrostatic part:

    "

    =1

    1# bD"+

    (a # b)D3(1#aD)

    "kk1+ b((1#D)"p

    #"p)$

    %& '

    ()+ a (1#D)

    *

    #*[ ]1#aD

    +T1

    Thermal effect if:

    D = 0 and &!&

    'D !0 even if &= &

    recovers the law proposed by Sauzay andDesmorat (2000) for isothermal cases

    )1(3

    1

    !

    !

    "

    +

    =a

    )1(15

    )54(2

    !

    !

    "

    "

    =b

    7 ALERT School 2006 Rodrigue DESMORAT

    Constitutive equations at microscale

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    Constitutive equations at microscale

    12

    Thermo-elasto-plasticity coupled with damage

    with linear kinematic hardening

    ALERT School 2006 Rodrigue DESMORAT

    Material parameters identification

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    Material parameters identification

    E, (, &, Cy, "f S, s, h = 0.2, Dc=0.3

    Parameters at RVE mesoscale

    8

    Parameters at microscale

    Plastic

    modulus

    Asymptotic

    fatigue limit

    Damage

    parameters

    (Lemaitre's law)

    one tension curve (with plasticity)

    one Whler curve

    2 exp. curves necessary per temperature

    ALERT School 2006 Rodrigue DESMORAT

    Example of identification for 2 temperatures

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    Example of identification for 2 temperatures

    E, (, &, Cy, "f S, s, h = 0.2, Dc=0.3

    Parameters at mesoscale Damage

    Low T Higher T

    100

    1000

    10 10 10 10 10 102 3 4 5 6 7

    "Max "Max

    NR NR

    Model with difference tension/compression

    (h=0.2, s=4)

    Model with difference tension/compression

    (h=0.2, s=3)

    8 ALERT School 2006 Rodrigue DESMORAT

    Characteristic effects reproduced

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    Characteristic effects reproduced

    Nonlinear damage accumulation

    Mean stress effect

    Effect in trension-compression, no effect in shear

    Biaxial effects

    Thermal and thermomechanical fatigue

    Fatigue of structures (3D model)

    Complex, non proportional or random loading

    (rate form model)

    3 ALERT School 2006 Rodrigue DESMORAT

    Out of phase 3D random thermomechanical fatigue

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    A thermo-hydraulic computation gives the temperatureand stresseshistory.

    DAMAGE post-processor gives D(t)and the time to mesocrack initiation.Here around 200 h in accordance with the observations of micro-cracks

    initiation

    Loading

    sequence made

    of 1000 points

    3D stresses

    Temperature

    Out of phase 3D random thermomechanical fatigue

    ALERT School 2006 Rodrigue DESMORAT

    FATHER structure

    FATHER results over a cycle and in terms of crack initiation

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    FATHER first cycle at the most loaded point

    D

    time

    p

    point NR (amorage) temps en h

    C11_m50i 139330 387,0C11_m60i 108350 301,0C11_m70i 94942 263,7C11_m80i 73596 204,4

    C11_m90i 76618 212,8C14_m50i > 1E6 > 2780C14_m60i 691274 1920,2C14_m70i > 1E6 > 2780C21_m60i > 1E6 > 2780C24_m70i > 1E6 > 2780

    FATHER results over a cycle and in terms of crack initiation

    Time to crack initiationcomputed with DAMAGE_2005

    Initiation observedbewteen 200h and 300 h

    timeRodrigue DESMORAT

    CONCLUSIONCONCLUSION

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    CONCLUSIONCONCLUSION

    Continuum Damage Mechanics allows for the estimation of the crack

    initiation conditions in fatigue

    Post-processing approaches efficient

    Rate form of damage laws allows to handle complex loadings

    Anisothermal conditions naturally taken into account

    Rate form damage laws will be also helfull for coupling with other

    physics (THM, diffusion problems)

    Coupling with non associated plasticity possible by use of the (damage)

    effective stress concept

    Many materials, many applications concerned

    Still a lot to do!

    ALERT School 2006 Rodrigue DESMORAT

    ReferencesReferences

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    "Mechanics of solid materials", J. Lemaitre and J.L. Chaboche, Oxford University Press,

    1991 (in english), Dunod, 1985 (in french)

    "Modlisation et estimation rapide de la plasticit et de lendommagement", R. Desmorat,

    Habilitation Diriger des Recherches de l'Universit Pierre et Marie Curie, 2000.

    "Two scale damage model for quasi-brittle and fatigue damage", R. Desmorat, J. Lemaitre,

    Handbook of Materials Behavior Models, chapter Continuous Damage, section 6.15, p. 525-

    535, 2001.

    "Thermodynamics modelling of internal friction and hysteresis of elastomers.", S.

    Cantournet & R. Desmorat, C. R. Mcanique, 331,p. 265-270, 2003.

    "Phenomenological constitutive damage models", R. Desmorat, chapter VII of the book

    Local Approach to Fracture , CNRS Summer School MEALOR 2004, Ed. J. Besson,

    Presses de lEcole des Mines de Paris, 2004.

    "Engineering Damage Mechanics: Ductile, Creep, Fatigue and Brittle Failures", J. Lemaitre

    et R. Desmorat, Springer, 2005.

    "Continuum Damage Mechanics for hysteresis and fatigue of quasi-brittle materials and

    structures", R. Desmorat, F. Ragueneau, H. Pham, International Journal of Numerical andAnalytical Methods for Geomaterials, in press 2006.

    "Damage and fatigue: Continuum Damage Mechanics modeling for fatigue of materials and

    structures" R Desmorat Revue Europenne de Gnie Civil vol 10 p 849-877 2006